Document

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AMC SuperNova High class tempering

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AMC SuperNovaHigh class tempering

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The history of a SuperNova

60 years in chocolate business has provided

us with a great amount of experience that is

now forming the basis of our Technology

Centre. Here new ideas and your next suc-

cessful product are launched in an intensive

cooperation between our companies.

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Innovation based on traditions

1917The companyMikroverk isfounded

1946Dr. techn. Kaj Aasteddevelops the chocolatetempering column

1950The world ’s largest chocolate mouldinglines

1971Lars Aasted becomesmanaging director.Still active in productdevelopment

1987Aasted acquiresMikroverk andAasted-Mikroverkis a reality

1992The world’s first cold-pressing method,FrozenCone®

technology

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1999Allan Aasted becomesmanaging director

2002AMC SuperSheartempering machine

2005FrozenConeMouldless -cold-pressing method

2005ChocoAssort – fullyautomatic cold-press-ing line of assortedchocolate articles

2007AMC SuperShearAeration

2008AMC SuperNova,the newest tempering line

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Transparent elegance andeasy access

The semi-transparent doors offer

easy overview and access to the

components

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Stainless steel design

Behind the sleek and elegant stain-

less steel design of the AMC

SuperNova is hidden a powerful

range of benefits that set entirely

new tempering standards

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Welcome to a world of excellently tempered chocolate

The Beta V crystal seeding process

is vital to the high gloss, smooth

texture, crisp break and long shelf

life of high-quality chocolate pro-

ducts. The AMC SuperNova

ensures all the best conditions.

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AMC SuperNovaBasic

AMC SuperNovaPreTreat

AMC SuperNovaCTS

AMC SuperNovaAeration

AMC SuperNovaHeavyDuty

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The heart of all AMC tempering machines is the Basic module thatcomprises all the best of 60 years in tempering business. The Basic module covers anything from straight heat exchanging ofany pumpable mass to highly precise creation of Beta V crystals inhigh-quality chocolate mass.

• Unique Scandinavian design in stainless steel • Constant crystal content• Highest chocolate output temperature

The unique PreTreat module ensures safe stabilisation of varyingtemperatures in chocolate mass pumped from an external tank. Themass is then free from undesirable crystals.

• Ensures longer shelf life of your chocolate products• Minimizes fat-bloom

The CTS features a built-in compact tempering system with a tankand pump for re-circulation of excess mass. It offers you completeflexibility to re-circulate mass from an enrober or to perform an in-line production shift of mass to a depositor or an extruder.

• Re-circulation of mass to temper• Space saving. No external tank or pump• Quick and easy in-line production shifts• External aeration possible

The Aeration version will supply any kind of aerated mass to yourproduction line. The gas is supplied directly into the chocolate outletso that the tempering and crystallisation process is not disturbed bythe gas mixing.

• Ensures that your recipe is kept• Gas mixing does not interfere with the tempering process• Operates for any tempering purpose without aeration• De-aeration possible• Optional colour and flavour mixing

Heavy masses and fillings, e.g. nougat, require special attention tothe toughness and strength of the tempering machine. In theHeavyDuty version especially mechanical parts such as gear, shaftand stirring elements are chosen to meet the challenges of heavymass.

• Automatic control system available

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AMC SuperNova

Modular, turbulent flow water system

A turbulent flow water system employing

CIP water filters enables rapid heat transfer

and cooling via the large surface areas of

the tempering elements. This ensures even

temperature distribution and complete

temperature control of each zone.

Gear motor

The basic location of the gear motor eliminates any

risk of oil entering the temperer. A simple disconnection

enables the removal of the gear motor for maintenance.

Process control with touch screen display

The operator has a clear overview of all process

parameters on the colour display. The touch screen

enables straightforward operation and is simple to

clean with a damp cloth.

The inside storyThe Basic unit is designed to deliver high performance and low operating

costs throughout its service life. High-quality materials and engineering,

together with easy access to the few components requiring maintenance,

mean consistently high uptime and performance.

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AMC SuperNova Basic

Unique innovative features, such

as SuperResponse process

control of the crystallisation area

with adaptive, dynamic K-Zone and

I-Plate technology, ensure the best

available all-round performance

and versatility on the market.

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Easy access to all connections

Water heat exchanger and circulation pump

When you require a closed water system to avoid

corrosion and sediment build-up, we supply optional

heat exchanger and circulation pump.

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AMC SuperNova PreTreat

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I-Plate insulation between stages

The insulation efficiency provided by the

I-Plate enables unique temperature control

by minimizing heat transfer between cooling

and heating stages.

SuperResponse

The innovative SuperResponse circuit

instantly adopts the cooling water

flow to the requirements dictated by

chocolate temperature and flow.

Highly effective chocolate mixing

Multiple-winged SuperShear scrapers with a special flow-optimized profile

design for combined horizontal and vertical mixing ensure effective mixing and

homogenous distribution of the crystals created in the mass.

PreTreat conditioning for stable

supply of decrystallised mass

The PreTreat conditioning module

sets temperatures between 28°C and

65°C, for example at a constant

preset of 45°C.

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SuperResponse Constant recipe

Time

Flow

3%

Bet

a V

cry

stal

con

tent

Chocolate volume

Tem

pera

ture

Preconditioning zone

WaterChocolate

Nougat

Aerated mass

Dark chocolate

Cocoa butter

Milk chocolate

White chocolate

Aerated mass

Fat mass

Milk chocolate

Constant recipe

Dynamic K-Zone technology ensures a

constant percentage of Beta V crystals.

450

650

280

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AMC SuperNova CTS (Compact Tempering System)

The CTS version features a built-in compact

tank and preconditioning system with an

ingenious re-circulation system for tempered

mass via a mono pump. It offers you complete

flexibility whether you need to re-circulate mass

from an enrober, or you need to perform an

in-line production shift of mass to a depositor

or an extruder. The CTS is simply the top

solution incorporating all the best of our tempering

knowledge.

The AMC SuperNova CTS also ensures a consistent

texture in extrudable masses making it a superior

solution for the crystallisation of heavy masses such

as nougat and fillings.

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AMC SuperNova Aeration

The aeration system is integrated on

the back of the cabinet so that the gas

is supplied into the chocolate outlet.

The tempering and crystallisation pro-

cess is therefore not influenced by

mixing of gas. Consequently, the recipe

of the mass is safely maintained. A

great advantage. External aroma and

colour tank is optional.AMC SuperNova HeavyDuty

Nougat and similar heavy masses and fillings

require the outmost attention to the

toughness and strength of the tempering

machine, especially its mechanical parts in

contact with the mass. The AMC SuperNova

is available in special versions that are

optionally configured to withstand the

challenges. The new HeavyDuty version is

obtainable with a new innovative control

system for automatic or manual adjustment

to the particular mass resistance.

Vis

cosi

ty

r/m.

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Advanced quality process control

Aasted-Mikroverk is always at your

disposal for advice and guidance when

your recipes are to be transferred to

the AMC SuperNova. Once pilot tests

have confirmed the parameter set-

tings, the AMC SuperNova will ensure

uniform production consistent with

recipe settings.

Allen-Bradley or Siemens – your choice.

Both suppliers have worldwide service

facilities.

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The perfect product

High class products start with a

perfect tempering and conclude

with the success of your unique

products.

AMC SuperNova is the key to

brand success and the longest

possible shelf life.

Test your ideasBe our guest in the Technology

Centre at Aasted-Mikroverk. Let

us work together and create your

next successful product.

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Pretest of your mass

Glossy and perfect surface

Crisp break

Perfect texture and crystallisation

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Configuration with AMC SuperNova Basic

Depositor

Depositor

ExtruderEnrober

Configuration with AMC SuperNova CTS

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ExtruderEnrober

Configuration with AMC SuperNova PreTreat

Configuration with AMC SuperNova Aeration

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Depositor

Extruder

Enrober

Configuration with AMC SuperNova HeavyDuty

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AMC SuperNovaBasic

AMC SuperNovaPreTreat

AMC SuperNovaCTS

AMC SuperNovaAeration

AMC SuperNovaHeavyDuty

Type Capacity Capacity Length Width Height Length Width Height

kg/h lbs/h mm mm mm inches inches inches

AMC 150 150 330 1270 1007 1732 50 40 68AMC 275 275 600 1270 1007 1732 50 40 68AMC 550 550 1,210 1690 1007 1812 67 40 71AMC 750 750 1,650 1690 1007 1812 67 40 71AMC 1000 1,000 2,200 1690 1007 1812 67 40 71AMC 1500 1,500 3,300 1690 1007 1812 67 40 71AMC 2000 2,000 4,400 1690 1007 1812 67 40 71AMC 3000 3,000 6,600 1690 1007 2214 67 40 87AMC 4000 4,000 8,800 1911 1207 2315 75 48 91AMC 5500 5,500 12,100 2252 1207 2896 89 48 114AMC 7500 7,500 16,500 2252 1207 3388 89 48 133 AMC 10000 10,000 22,000 2650 1400 3500 105 55 138AMC 12000 12,000 26,400 2650 1400 3500 105 55 138

AMC 150 P 150 330 1270 1007 1732 50 40 68AMC 275 P 275 600 1270 1007 1732 50 40 68AMC 550 P 550 1,210 1690 1007 1812 67 40 71AMC 750 P 750 1,650 1690 1007 1812 67 40 71AMC 1000 P 1,000 2,200 1690 1007 1812 67 40 71AMC 1500 P 1,500 3,300 1690 1007 2214 67 40 87AMC 2000 P 2,000 4,400 1690 1007 2214 67 40 84AMC 3000 P 3,000 6,600 1911 1207 2317 75 48 91AMC 4000 P 4,000 8,800 2252 1207 2896 89 48 114AMC 5500 P 5,500 12,100 2252 1207 3384 89 48 133AMC 7500 P 7,500 16,500 2650 1400 3500 105 55 138

AMC 50 CTS 50 110 795 600 1300 31 23 51AMC 100 CTS 100 220 975 600 1405 38 23 55AMC 300 CTS 300 660 1891 1007 2218 75 40 87AMC 550 CTS 550 1,210 1891 1007 2312 75 40 91AMC 1000 CTS 1,000 2,200 1891 1007 2218 75 40 87AMC 1600 CTS 1,600 3,500 2111 1207 2522 83 48 99AMC 2200 CTS 2,200 4,850 2294 1207 2686 90 48 106AMC 3300 CTS 3,300 7,300 2294 1207 3116 90 48 123

Hei

ght

LengthWidth

THE AMC SUPERNOVA PROGRAMME

Technical alterations reserved

AMC 50 CTS 50 110 795 600 1300 31 23 51AMC 100 CTS 100 220 975 600 1405 38 23 55AMC 300 CTS 300 660 1891 1007 2218 75 40 87AMC 550 CTS 550 1,210 1891 1007 2312 75 40 91AMC 1000 CTS 1,000 2,200 1891 1007 2218 75 40 87AMC 1600 CTS 1,600 3,500 2111 1207 2522 83 48 99AMC 2200 CTS 2,200 4,850 2294 1207 2686 90 48 106AMC 3300 CTS 3,300 7,300 2294 1207 3116 90 48 123

AMC HeavyDuty We analyse your mass in our Tecnology Centre and create the perfect HeavyDuty machine.

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Aasted ApSBygmarken 7-17DK-3520 FarumT: +45 4434 8000F: +45 4434 [email protected]