DKR- Deutsche Gesellschaft für Kreislaufwirtschaft und Rohstoffe mbH
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Transcript of DKR- Deutsche Gesellschaft für Kreislaufwirtschaft und Rohstoffe mbH
DKR- Deutsche Gesellschaft für Kreislaufwirtschaft und Rohstoffe mbH
Ihr Partner für nachhaltigen Ressourceneinsatz, Rohstoffhandel und Logistik.
2011, Q 1
2
DKR-Firmenprofil
• Gegründet: 30. März 1992
• Geschäftssitz: Köln-Porz
• Gesellschafter: Der Grüne Punkt – Duales
System Deutschland GmbH
• Eigenkapital: 4 Mio. €
• Personal: 40 MitarbeiterInnen
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DKR Company Profile
• Founded: March 30, 1992
• Headquarters: Cologne-Porz
• Shareholders: Der Grüne Punkt – Duales
System Deutschland GmbH
• Equity: 5.3 million euros
• Personnel: 34 employees
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1.000.000
740.000
250.000170.000
75.000 65.000
Glas Kunststoff EBS Papier FKN Weißblech
DKR- Stoffstrommanagement
Angaben pro Material in t/a
Gesamtmenge: 2,3 Mio. t/a
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DKR Material Flow Management
Glass Plastics RDF Paper BeverageCarton
Tin Plate
Information for each material in tons per year
Total amount: 2.3 million tons per year
1,000,000
740,000
250,000170,000
75,000 65,000
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Source: DSD
Contract agreements Financed by Green Dot licence fees
Duales SystemDeutschland
Retail trade
Waste Management CompanyCollection and sorting
Recycling
Secondary feedstocksOther products
Packagingmanufacturer
Filler/bottler
Packed product
Consumer
•Sale of products
•Consumption of product and disposal of packaging in DSD collection
•Manufacturer purchases license
for disposal
•Transfer of raw materials into production
General Business Model DSD
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Glass
Paper, cardboard
Tinplate
Aluminium
Composites
Plastics
Material
70%
1996 - 1998
60%
70%
50%
50%
50%
Since January 1, 1999
75%
70%
70%
60%
60%
60%(of this 60 %
material recycling!)
Minimum recovery targets in percent by mass
15% (60%)
15% (60%)
15% (50%)
15% (50%)
15% (22,5%)
EuropeanDirective94/62 (2004/12)
Source: Duales System Deutschland GmbH
Germany’s Packaging Ordinance - Targets
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Infrastructure for Waste Collection in Germany
Who pays for what?
Yellow bag/bin
(Plastics/Metals etc.)
Householdwaste
BiowasteContainer/bin
(paper/cardboard)Bottle bank
(Glass)
Dual Systems
Dual Systems
Dual Systems
Up to 25 %
Localauthorities
75 %
Source: Duales System Deutschland GmbH
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Technik heute: Automatische Sortierung nach Kunststoffarten
FKN
PE
PS
PET
PP
Mischkunststoffe
Sammlung dualeSysteme
Trommelsieb
Magnet-scheider
Wirbelstrom-scheider
NIR-Sortierung
Weißblech
Aluminium
NIR-Trenner für Kunststoffarten
Windsichter
Kunststofffolien
1010
Technology Today: Automatic Sorting according to Type of Plastic
Beverage Cartons
PE
PS
PET
PP
Mixed Plastics
Dual System Collections
Trommel Screen
Magnetic Separator
Eddy Current Separator
NIR Sorting
Tinplate
Aluminum
NIR Separator for Types of Plastic
Wind Sifter
Plastic Films
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Verwertung auf drei Wegen
• Werkstoffliches Recycling
– Altkunststoffe werden zu neuen Produkten umgeschmolzen (alle Nedvang Kunststoffe: PE, PP, Folie, PET, MK)
• Rohstoffliche Verwertung
– Einsatz von aufbereiteten Kunststoffabfällen als Reduktions-mittel in der Roheisenerzeugung (nicht für Nedvang-Material)
• Energetische Verwertung
– Nutzung des Energiegehalts der Kunststoffe zur Substitution von Primärenergieträgern (nur Sortierreste)
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Recovery in Three Ways
• Material Recycling– Old plastic materials are melted
down into new products
• Raw Material Recovery– Use of processed plastic waste as
a reduction agent in crude iron production
• Energy Recovery– Use of the energy content from
plastics as a substitute for primary energy sources
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Range of Services for Transparency
• Specialized waste management company: dealer & broker
• ISO Certificate 9001:2008
• Determining the annual mass flow for sales packaging from waste producers to the final recipients
• Examining sorting plants by certified experts to ensure quality
• Guaranteed legally-compliant and professional recycling and
disposal
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Quality Management
sorting secondary
raw material10 qualities:
PET, PE, PP, Films, Mixed Plastics, Tinplate, Alu, Beverage carton, Paper/Cardboard, Residuesheterogeneous plastic
waste from the Dutch collection
market for recycling material
requirements
intake quality controll by mobile teams
tested dispositions
evaluated by stastical methods
definition of quality standards
(DSD/DKR specifications)
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Recycling Requirements Nedvang
• Acceptance and adaptation of DSD/DKR material specifications for the sorting output
• Alignment and harmonisation of marketable material fractions according to the market standards
• Nedvang (DSD) spezifications numbers:• PET 328-1• Polyethylen 329• Polypropylen 324• Films 310• Mixed Plastics 350-1• Tinplate 410• Aluminium 420• Beverage cartons 510• Paper/cardboard 550• Residues • valid specifications available at Nedvang and DKR homepages
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Certification of Recyclers
• Recyclers for all material streams have to be certified
• Certificates were checked of independent experts licensed by the German Chamber of Commerce (IHK)
• Requirement on behalf of Nedvang of certified final reprocessing in Europe
• Requirement from the German authorities for the notification process – international shippment of waste
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Werkstoffliches Recycling: Neue Produkte
Folien Zerkleinern Waschen / Trennen nach Dichte Trocknen
Flaschen
Verfahren Verfahren Verfahren
Schwimm-Sink- Hydrozyklon- Zentrifugen-
Aufbereitungsschritte
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Material recycling (1)
crushing
washing / separation by
density
e.g. fims
e.g. bottles
sink-float process
centrifuge
drying
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Umschmelzen im Extruder
Regranulat zur Weiterverarbeitung
Kunststoffverarbeitung z.B.Blumenkästen, Rohre, Folien
Werkstoffliches Recycling: Neue Produkte
Regranulierung und Fertigprodukte
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Einsatzmöglichkeiten von Sekundärrohstoffen
Sekundärrohstoff Produkt
Kunststoff Folien, Rohre, Automobilteile, Verpackungen, Landschafts- und Gartenbaumaterialien
Glas Behälterglas
Papier alle Arten von Recyclingpapieren und -kartonagen
PPK aus den dualen Systemen
Recyclingpapiere
FKN Recyclingpapiere
Weißblech Neustahl
2727
Possibilities of Use for Secondary Raw Materials
Secondary Raw Material Product
PlasticsFilm, pipes, automotive components, packaging, gardening and landscaping materials
Glass Container glass
Paper All types of recycled paper and cardboard
PPK from dual systems Recycled paper
Beverage Cartons Recycled paper
Tinplate New steel
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Praxisbeispiele werkstofflicher Stoffströme
Ballenware Aufbereitung Märkte (Beispiele)
Folie PE-LD-Regranulat Rohre, Profile, Platten
PP PP-Regranulat Automobilindustrie
PE PE-HD-Regranulat Rohre, Profile, Eimer, Paletten,
Rasengitter
MK PO-Regranulat
PO + andere Kunststoffe
Profile, Rohre, Paletten
Formteile, Palisaden, Gartenbau
PET PET-Mahlgut dünne Fasern für Textilien
dicke Fasern für Möbel
2929
Practical Examples of Material Flows
Baled Goods Processing Markets (Examples)
Film PE-LD regranulate pipes, profiles, sheets
PP PP regranulate automotive industry
PE PE-HD regranulate pipes, profiles, buckets, palettes,
lawn grids
MK PO regranulate
PO + other plastics
profiles, pipes, palettes,
fittings, palisades, landscaping
PET PET ground material thin fibers for textiles,
thick fibers for furniture
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Produkte für industrielle & gewerbliche Kunden
Pflanzgefäßeaus PO
Weg aus PO-4-Kantprofilen
Ecorasteraus PO
Wartungsschacht aus PE-LD / PO
Kontrollschächteaus PO
Verlegeplatte aus PO
Palisaden aus PO &PE-LD
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Products for Industrial & Commercial Customers
Plant container made of PO
Walkways made ofPO- 4-edge profiles
Ecorastermade of PO
Maintenance shaft made of PE-LD / PO
Control shaftmade of PO
Installation plate made of PO
Palisade made ofPO & PE-LD
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Produktbeispiele für Endverbraucher
Eimer aus PE-HD
Schraubenbox aus Styropor/PS- Regranulat
Abfalleimer aus PP
Pflanzschalenaus PP oder PS
Komposter aus PE-LD, Eimer aus PE-HD
Schaukelpferd aus PE-HD & PE-LD
Stuhl aus PP
3333
Product Examples for End Users
Buckets made of PE-HD
Screw box made of Styrofoam/PS- regranulate
Waste bins made of PP
Planting containers made of PP or PS
Compost container made of PE-LD, bucket made of PE-HD
Rocking horse made of PE-HD & PE-LD
Chair made of PP
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Ihr KontaktName: Gisela JörnFunktion: Leiterin internationaler Kunststoff -HandelTel.: +49 2203 93 17 – 424E-Mail: [email protected]
www.dkr.de
Danke für Ihre Aufmerksamkeit, Fragen?Thank you for your attention, questions?