DISCLAIMI NOTICE · 2011. 5. 14. · ~Iof otved REP ORT DOCUMEN AD-A237 399 0NO 07,11-0188 _ _ I1 _...

406
~Iof otved REP ORT DOCUMEN AD-A237 399 0NO 07,11-0188 I1 _ _ _ _ __'3 e 115 Dec 89 - Aug 88 - Dec 89 4. TITLE AND SUBTITLE Technology Insertion (TI)/Industrial 5. FUNDING NUMBERS Process Improvement (IPI) Task Order No- 1 (Machine Shop) Contract IPata Base Documentation Book for OO-ALC/MANPRB Book 1 of 2 rA UT HO R(5) McDonnell Douglas Missile Systems Company 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) 8. PERFORMING ORGANIZATION REPORT NUMBER McDonnell Douglas Missile Systems Compakry - St. Louis, Missouri 63166 F33600-88-D-0567 9. SPONSORING/IMONITORING AGENCY NAME(S) AND ADoRESS(ES) 10. SPONSORING/ MOPJITOR:NG HQ FLCLGM 5jAGENCY REPORT NUJMBER WPAFB OH 45433 .~F33600-88-D-0567 f11. SUPPLEMENTARY NOTES I Prepared in cooperation with 00-ALC & HQ AFLC i 2a. DISTRIBUTION / AVAILABILITY STATEMENT 12b. DISTRfSUTION CODE IDistribution Statement A S13. ABSTRACT (Maximum 200 woros) I echnology Insertion (TI)/Industrial Process Improvement (IPI),Drata-gase Ocumentation B'ookJWalume7'Pfor ' 0-ALC/MANPRB (MachineShop) Book I Of 2-- fis document~CL~tafnjs dEtailed information about layouts equipment and processes or this RCCV.;~Q 2 c< 4. SBJET TRMS(YYI k TbC~ ~ \PI~IT 15. NUMBER OF PAGES ~6. PRICE CODE 17. SE-CURITY CLASSIFICATION 18. SECURITY CLASSIFICATION 19. SECURITY CLASSIFICATION 20. LIMI1TATION OF ABSTRACT SOF REPORT OF THIS PAGE OF ABSTRACT Unclal~sifipr Unclassified n c 1classified

Transcript of DISCLAIMI NOTICE · 2011. 5. 14. · ~Iof otved REP ORT DOCUMEN AD-A237 399 0NO 07,11-0188 _ _ I1 _...

  • ~Iof otvedREP ORT DOCUMEN AD-A237 399 0NO 07,11-0188

    I1 _ _ _ _ __'3 e

    115 Dec 89 -Aug 88 - Dec 894. TITLE AND SUBTITLE Technology Insertion (TI)/Industrial 5. FUNDING NUMBERSProcess Improvement (IPI) Task Order No- 1

    (Machine Shop) ContractIPata Base Documentation Book for OO-ALC/MANPRB Book 1 of 2rA UT HO R(5)

    McDonnell Douglas Missile Systems Company7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) 8. PERFORMING ORGANIZATION

    REPORT NUMBERMcDonnell Douglas Missile Systems Compakry -St. Louis, Missouri 63166 F33600-88-D-0567

    9. SPONSORING/IMONITORING AGENCY NAME(S) AND ADoRESS(ES) 10. SPONSORING/ MOPJITOR:NG

    HQ FLCLGM 5jAGENCY REPORT NUJMBER

    WPAFB OH 45433 .~F33600-88-D-0567

    f11. SUPPLEMENTARY NOTESI Prepared in cooperation with 00-ALC & HQ AFLC

    i 2a. DISTRIBUTION / AVAILABILITY STATEMENT 12b. DISTRfSUTION CODE

    IDistribution Statement AS13. ABSTRACT (Maximum 200 woros)

    I echnology Insertion (TI)/Industrial Process Improvement (IPI),Drata-gaseOcumentation B'ookJWalume7'Pfor ' 0-ALC/MANPRB (MachineShop) Book I Of 2--fis document~CL~tafnjs dEtailed information about layouts equipment and processesor this RCCV.;~Q 2c<

    4. SBJET TRMS(YYI k TbC~ ~ \PI~IT 15. NUMBER OF PAGES

    ~6. PRICE CODE

    17. SE-CURITY CLASSIFICATION 18. SECURITY CLASSIFICATION 19. SECURITY CLASSIFICATION 20. LIMI1TATION OF ABSTRACTSOF REPORT OF THIS PAGE OF ABSTRACT

    Unclal~sifipr Unclassified n c 1classified

  • DISCLAIMI NOTICE

    THIS DOCUMENT IS BEST

    QUALITY AVAILABLE. THE COPY-

    FURNISHED TO DTIC CONTAINED

    A SIGNIFICANT NUMBER OF

    PAGES WHICH DO NOT

    REPRODUCE LEGIBLY.

  • TECHNOLOGY INSERTION-ENGINEERING SERVICESPROCESS CHARACTERIZATION

    TASK ORDER NO. 1

    BOOK I OF 2

    DATABASE DOCUMENTATION BOOK

    00-ALC

    MANPRB

    (OVERVIEW LAYOUTS)

    CONTRACT SUMMARY REPORT15 DECEMBER 1989

    CONTRACT NO. F33600-88-D-0567 --CDRL SEQUENCE NO. B008

    MCDONNELL DOUGLAS LO

    McDonnell Douglas Missile Systems CompanySt Louis, Missouri 63166-0516 (314) 232-0232

    dstrib',t S U . i ,ruf r e,

  • TECHNOLOGY INSERTION-ENGINEERING SERVICESPROCESS CHARACTERIZATION

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    DATABASE DOCUMENTATION BOOK

    OO-ALC

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    CONTRACT SUMMARY REPORT15 DECEMBER 1989

    CONTRACT NO. F33600-88-D-0567CDRL SEQUENCE NO. B008

    MCDONNELL DOUGLASMcDonnell Douglas Missile Systems CompanyS t . L o U i s , x U ,': . . . ..

  • * 1.0 IDENTIFICATI I OF RCC

    RC mvpw has been identified by the SOW of Contract F33600-88-D-0567

    for Process Characterization.

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    I 16837A 1620001099287 STRUTF4C 134S.18 0.0722 0.07222 16836A 1620001099286 STRUTF4C 1295.06 0.0695 1.14173 17565A 3620010204973 STRUT 1025.8 0.0551 0.19684 "9662K 3120P855926-03 840.00 0.0451 0.24195 17143A 1620001398474 95211-AFT 770.88 0.0414 0.28336 17142A 3620021398473 052M-FD 598.81 0.0321 0.31547 16915A 1620009485066 TRUCK AY 562.21 0.0302 0.34568 1TS7SA 1620010054191 CSNLGRHA 531.44 0.0285 0.37419 25737A 1620011951141 ILGSTRUT 471.19 0.0253 0.3994

    10 16019A 1620010248844 STRUT F4 441.23 0.0237 0.4231t1 17402A 1620010627002 FIS-NLG 428.05 0.0230 0.446112 19588A 1630010585912 WHL FISH 417.69 6.0224 0.4685

    * 13 15069A 1630007776698 ! B52 BRK 402.22 0.0216 0.490114 15988A 162000982559 "' POSITNER 361:25 0.9194 0.5095IS 17576A 1620010054198. CSLGLHA 355.02 0.0191 0.528616 ITSTTA 16200t00S41931 C'Sf6LLUF 343.06:0.0)84 0.547017 74524A 1620002468005 DOGIE 3 340.41 0.4t83 #.565318 17578A 1620010054194 CSILCRHF 316.87 0.0170 0.S82319 17478A 1620002990278 T38-NLG 282.96 0.0152 0.597520 74521A 4620001877445 NLG 271.S0 0.0146 0.612121 19937A 1620010816339 STRUT AY 270.46 0.0145 0.626622 19844A 1620008961203 STRUT AY 243.37 6.0131 0.639723 17239A 16i0006793440 TRUNNION 233.76 0.012S 0.6S2224 17354A 1620005459439 STRUT NL 210.06 0.0113 0.663525 16283A 1620007856073 SHAFT 209.19 0.0112 0.674726 74527A 1620004427877 BRACE DR 200.58 0.0108 0.685527 17327A 160009118301 TRUNNION 1?3.38 0.0104 0.695928 e61I4A 1620012007131 '16PISTON 192.77 0.0103 0.706229 17595A 1620009372427 A7-HLG 8,.32 5.0101 0.716330 17407A 1620009921498 BOLT ASY 171.57 0.0092 0.725531 72877A 162000432511 NLG 118.57 0.0090 0.734532 1553A 1630008329068 F9111BRK 156.86 0.0064 0.742933 t7527A 1620010063237 A7-LG 153.94 0.0083 0.7512.,,4&34 693S4A 1620010597842 KC-135 N 141.50 0.0076 0.758835 72573A 1620000271193 ACTUATOR 138.00 0.0074 0.766236 15866A 1620011037T4? STRUT 129.77 0.0070 0.773237 17451A 1620006518221 TRUNNION 124.76 0.0067 0.779938 74692A 1620001791425 80GIE VM 120.48 0.0065 0.786439 17313A 162000658222 TRUNNION 112.74 0.0061 0.792540 T6912A 162s00613,I2 112.30 0.0060 0.798541 42626A 168000715856g 3S2-RH.T 107.37 0.0058 0.804342 426eSA 16200071SO561 STRUT 104.18 0.0056 0.809543 14781A 156000561386BF HKPNT F4 97.38 0.0052 0.815144 173S7A 1620007419178 ;..BRACE 95.08 0.0051 0.820245 "4250K 92.00 0.0049 0.025146 72879A 1620004483776 iL6 OUTR 84.39 0.0045 0.829647 697SEA 1S6001041054SUF HOR STAB 80.96 0.0043 0.S33948 26338A 1620011671000 H-LH-HU 77.15 0.0041 0.0380_AX17_.4.AI&OO02640744 ." T3811-L/H 76.94 0.0041 0.S421

    50 17574A 1620003977413. i.CRK ASSY 75.06. 0.0040 0.6461St 17567A 1620010361916 -" KC-13S N 72.88 0.0039 0.8500

  • / PACE 2

    RCC EARNED HOURS FOR MNPRB...OCT 68 THRU JAN 8S

    . PROD RCC RCC CUNm %NO. NOUN DPEH OPEN Z EARNED HR

    52 17631A 1620010159859 DR-BRACE 71.50 0.0038 O.83853 16315A 1620010710535 F16MAXLE 68.95 0.0037 0.8575S4 26337A 120011674999 H-RH-HU 66.4 0.0036 0.661155 17324A 1620003002261 SHOCK ST 65.60 0.003S 0.864&S6 19938A 1620010856009 AI0-KLG .63.16 0.0034 0.868057 74652A 1620001486466 BALLSCRV 60.84 0.0033 0.8713S8 17494A 1620003084145 FISN-OUT 60.75 0.0033 0.8746S9 17348A 1620007117771 S STRUT 60.48 0.0032 0.877860 15677A 1620011741655 STRUT AY 59.62 0.0032 0.881061 17353A 1620005459395 STRUT NI 52.35 0.0028 0.883862 72858A 1620003238292 CYLINDER 51.92 0.0028 0.886663 19639A 1620007391746 OANPER 51.69 0.0028 0.889464 N8168K 50.00 0.0027 0.892165 T6254A 1620008624060 49.30 0.0026 0.894766 72868A 1620002e23887 CYLINDER 46.96 0.0026 0.697367 72864A 1620002307141 PITCH Po 48,34 '0.0026 0.8999S 98989A 1656006293602LE BUNGEE 48.00 0.0026 0.902569 2Sg9lA 1620010141984 RHSTRUT 46.88 0.002S 0.9050TO 74552A 1620009270298 PIVOT P 4S.76 0.0025 0.907571 17418A 1620010135910 SHOCK ST 45.53 0.0024 0.909972 74561A 1620001357877 A7-14LC 45.40 0.0024 0.912373 72863A 1620001790438 XUIND CL 44.52 0.0024 0.914T74 16297A 1620010374639 CH3-NLG 42.69 0.0023 0.917075 19841A 1620001239478 DAMPER 42.39 0.0023 0.9193. 76 T1302A 9999POVSOA 40.00 0.0021 O.S1477 69803A 1620011660338 CH3-NLG 38.49 0.0021 0.923578 26288A 1560011411064UF HORZSTAS 38.40 0.0021 0.925679 1595A 1630000627955 Flit BRK 38.32 0.9021 6.927700 19838A 1690001177326 DAMIPER 38.03 0.0020 0.929761 17664A 1620010700639 -STRUT 37.75 0.0020 0.931782 74516A 1620001791083 BRACE DR 36.40 0.0020 0.933783 17663A 1620010668946 STRUT 35.28 0.0019 0.935684 15054A 16300005n8542 KCI359RK 35.86 001$ 0.937585 28041A 163000262376 BR PLATE 34.22 0.0018 0.939386 69628A 16420005676803 .81 VALVE 32.81 0.0018 0.941187 1?479A 46200101s5924 ACTUATOR 32.19 0.0017 0.942888 74805A 1005000S66753 CUM "GIA 31-2 0.0017 0.944589 17347A 1620007099371 8 STRUT 31.68 0.0017 0.946290 16296A 162000482247" CH3-HLG 31.56 0.0017 0.947991 T4798A 1620004853752 30.03 0.0016 0.949592 "5244K IS60ND0888S53F 30.00 0.0016 0.951193 72571A 620009101*98 ACTUATOR 29.52 0.0016 0.950794 17476A 1620002795839 . T3S-R/H 27.56 0.0015 0.9542I5 93236A 1620001058930.', ACTUATOR 26.64 0.0014 0.955696 69658A 16200103869101. " STRUT RH S.S 0.0014 0.957097 6TS?6A 162001109806 . STRUT NG 25.14 0.0013 0.958398 H9407K 25.00 0.0013 0.959699 69613A 1620010692334 MANIFOLD 24.76 0.0413 0.9609

    100 15642A 1630010054189 C130 BP 24.15 0.0013 0.962210 5 1 5A 471 *7US~rtC L1 23-76U---TUUT3 U . I35

    102 T68SOA 162000115741.9 . 23.25. 0.00te 0.9647

    ......... . . .. .. A -•..

  • a/ 1/89 PAGE 3

    RCC EARNED HOURS FOR MNPRB..OCT 88 THRU JAN 89

    PROD RCC RCC CUm" x. NO. NOUN DPEH OPEH X EARNED HR103 17687A 16200108059ZS INNER CL 23.19 0.0012 0.9659'04 TS3OA 1620010888102 22.40 0.0012 0.1671105 762951 16200024215;4 22.00 0.0012 0.9683106 69626A 1620005051184 STRUT AY 20.15 0.0011 0.9694107 17396A 1620002671046 CA"PER 18.s0 0.0010 0.9704108 2 5917A 1620010141983 LHSTRUT 18.08 0.001 0.9714109 17662A 1620010668S4S STRUT-MG 18.04 0.0010 0.9724110 ISI61A 163000881085 C141 BRK 18.00 0.0010 0.9734I T4661Q $8.00 0.0010 0.9744

    112 16288A 1620009248927 YOKE 16.92 0.0009 0.9753113 15053A 1630000528403 BRAKEASS 16.80 0.0009 0.9762114 117568K 1620000071783 16.50 0.0009 0.9771115 74975A 1005003005135 BOOSTER 16.32 0.0009 0.9780116 69333A 1620011031950 STRUT 16.02 0.0009 0.S709117 26578A 1620ND0S3797G ORG BRAC 14.56 0.0008 0.9797118 15521A 1630008562073 FBIul PP 14.35 0.0008 0.9805119 69887A 1620007057261 D52-RH-T 14.16 0.0000 @.9813120 N6275K 30400035562SlBF 14.00 0.0006 0.9821121 72845A 1620001137413 CYLINDER 13.50 0.0007 0.9828

    22 H7617K 3120P97'9409F 13.00 0.0007 0.9135123 00141 000 VOOIGA AIRCRAFT 12.60 0.0007 0.9842124 72032A 1620000018416 STR'ACT 11.64 0.0006 0.9848125 1519A 1630001132133 F9111STR 11.55 0.0006 0.9854126 17314A 1620003069942 8 STRUT 11.52 0.0006 0.9860127 17315A 1620003069943 S STRUT 11.S2 0.0006 0.9866124 74518A 1620001791087 BRACE DR 10.92 0.0006 0.987e129 69573A 1620006238913 TORO S7 10.45 0.0006 0.9878130 IS752A 1630010627046 AID ORK 10.00 0.00905 0.9883131 T9960A 1620009192742 9.52 0.0005 0.9886132 73041A 100S003005136 ROOSTER 9.36 0.0005 0.9893!33 74821A 1005003472304 BOOSTER 9.00 0.0005 0.9898t34 69761A 1620004427875 XUIND CL 8.0t 0.0004 0.9902135 M5224K 1560ND0 2888BF 7.80 0.0004 0.9906136 26642A 1620012026349 STRUT AS 7.75 0.0004 0.9910137 94332A 1620000222923 ACTUATOR 7.56 0.0004 0.9914138 T76001 1620010054191 7.00 0.0004 0.9918139 69775A S31500506801LE ROOT PIN 6.90 0.0004 0.9922140 7452SA 5316500295Z512LE ROOT PIN 6.90 0.0004 0.9926141 T9564A 1620008840372 6.76 0.0004 0.9930142 97709A 1620006986015 CYC 6.45 0.0003 0.9933143 74551A 1620008670810 SHAFT AS 6.22 0.0003 0.9936144 63711A 1620000654773 852-DRAC 6.08 0.0003 0.9939145 16743A 1620002041208 BELLCRNK 6.06 0.0003 0.9942146 i5229A 1630003154632 T33 BRK 6.00 0.0003 0.9945147 68735A 1630010830445 FISABORK 6.00 0.0003 0.9948148 T1434A 9999POf0V0O01A 6.00 0.0003 0.9951$49 97659A 1620006986014 CYLINDER 5.70 0.0003 0.9954150 16334A 1620010710S37 FITHAXLE 5.25 0.0003 0.99571St 69385A 1620004107094 ROD CYL 4.91 0.0003 0.9960

    153 94829A 1620004023387 ACTUATOR 4.60 0.0002 0.9965

  • ~/ *~.359PACE 4RCC EAR"ED HOURS FOR HNPRB...OCT 88 THRU JAN 89

    PROD RCC RCC CUHI xNO. NOUN OPEH OPEH X EARNED HR

    4 "6746K 31Z0014093797 4.SO 0.0002 0.9967S T44044 143400SOO2@7GAN 4.50 0.0002 8.9969156 19266A $639910098475 E3A ORK 4.00 0.0002 #.99711S7 62902A 1620060313S37 CYLINDER 3.88 0,0002 0.9973158 26579A I62ONDOS2083C DRG BRAC 3.64 0.000 0.997S159 2S349A 1629010569656 F-16 CYL 3.45 0.0002 0.9977160 69625A 1620004106874 CYLINDER 3.44 0.0002 9.9979161 35?IA 16200033S3404 STOP ASY 3.4a 0.0002 0.9981162 18365A IS600098343249F UINC SEC 3.00 0.0002 0.9983163 TI43SA 9999POOOVOOIOA 3.00 0.0002 0.998s164 T67791 1620000563339 3.00 0.0002 0.9987165 T7163A 16200017S3939 3-00 0.6002 0.9989166 69098A 1620003654001 SALLSCRU 2.88 0.00e 0.9991167 6889?A 1630008562195 FBII VP 2.75 0.0001 0.9992168 ]5616A 163000S67816Z C141 sP 2.28 0.0001 #.9293t69 15438A 1630005802857 T-29 BRK 2.10 0.0001 0.9994170 26110A 16200120053ZO F16PISTO 1.97 0.0001 0.9,995171 TTI43A 1200O0343898 , 1.90 0.0001 0.9996'72 T97431 1620010403S81 1.87 0.0003 0.999773 49548A 16200476S9187 CENT.CYL 1.75 0.0001 0.999874 74644A 1620001157393 TUBE ASS 1.66 @.00t 0.999975 34507A 163000S404253 FIO0 BRX 1.2S 0.0001 1.0o0076 15162A 163900269Z6e2 KC13SBRK 1.05 0.0001 1.000177 T5652A 163000747437 1.09 1.0001 1.O00078 96274A 1650001685965OF TURBINE 0.92 0.0000 1.000279 74535A 1620009699e89 BRACE DR 0.88 0.9000 1.0002NS404K 312OND023213COF 0.70 0.0000 1.0002

    9959A 16200091957S0 DAMPER 0.66 0.000 1.060aw1I62t4A 1620011252217 POlER UT 0.60 0.0000 1.000283 69S66A 162000953S572 VALVE 0.58 0.0000 1.000284 145210 1620001077445 0.50 0.0000 1.0002SS 1537TA 1639005557523 T36 BRK 0.38 0.000 1.000236 16776A 1630008473731 A37 DRK 0.2S 0.0.0 1.00217 19681A 1620009383574 S-P UNIT 0.06 0.000# 1.0002

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