No433 1508 - DIJET · Title: No433_1508 Author: DIJET Created Date: 10/25/2013 10:54:49 AM
Dijet 5 Axis · DIJET, INC. 45807 Helm Street, Plymouth, MI 48170 Phone: 1-800-743-4538 Fax:...
Transcript of Dijet 5 Axis · DIJET, INC. 45807 Helm Street, Plymouth, MI 48170 Phone: 1-800-743-4538 Fax:...
DIJET TOOLSfor high efficient 5-axis machining
1
page 3
page 6
page 4
DIJET TOOLS for high efficient 5-axis machining
Lineup
Tulip S-Heads
STLP type� Radius on tapered edge: R1500mm Form accuracy: below +/- 10μm
� Possible high efficient machining by adopting 4 flutes
� New PVD coated grade DH115, applications from hard-to-cut materials to high hardened materials
Mirror Barrel
KRM type� High precision indexable barrel tools for finishing with large R-shaped side cutting edge
� Achieves high precision and high efficient finishing on tapered walls and bottom face
� Uses standard Mirror Radius modular head
High Precision QM Max
MQT type� High precision QM Max� High efficient finishing on tapered walls with 3-axis maching
� Precision finishing with XPHW/XPHT inserts
2
ap=0.4mm ap=0.98mm
STLP for 5-axis
93°~
Improved efficiency: 2.5 times
ap=0.4mm ap=0.98mm
< 20mm Ball Nose End Mill (R10mm) >Pick (ap) when theoretical cusp height is 0.002mm
< 20mm KRM Type (R60mm) >Pick (ap) when theoretical cusp height is 0.002mm
When using 20 (R10) Ball Nose End Mill When using 20 (R60) KRM Type
Pick
Pick
Cusp height Cusp height
• For tapered wall andcorner finishing
0°~ 8°
NEW
Calculated from ap=2
Concept
MQT for 3-axis
• For tapered wallfinishing with 3-axis
KRM for 5-axis
• For tapered wall &bottom finishing
Type of machining
3 Standard stock items Soon to be stocked Soon to be deleted
STLPTYPE
Note) Be sure to use DIJET DS type spanner wrench to prevent over-tightening.
4 flutes / Helix angle 30°Form accuracy: 0.010mm
STLP4160T20R4-M8STLP4200T20R5-M10
mm DimensionsStockCat. No.
Dc MD WCGrade No. of
flutes DbLf
DH115 4 1620
R1 R2 °14.317.9
2630
15001500
45
20°20°
1519
M8M10
5.55.5
1417
DHCOATING
M8M10
10 11N m10 16N m
1417
DS-14DS-17
Thread Tighteningtorque Spanner size of S-Head Cat No. of
spanner wrench DS type
Tightening Torque for head
Lf
C
°
Dc
Db
MD
R1
R2
R2
W
Test piece
S50C C50
�
STLP4160T20R4-M8
DH115
n=10,000min-1
Vf=1,200mm/min
2mm
0.15mm
Dry
5-axis MC
Wor
kR
esul
tTo
olC
uttin
g co
nditi
ons
STLP achieved high efficient & precision machining, compared with ball nose end mill.
Part name
Material
Hardness
Tool No.
Grade
n
Vf ap (mm)
ae (mm)
Coolant
Machine
Overhung length: 106mm
STLPTYPE
5axis5
axis
Cutting data
Solid modular head STLP type
DIJET TOOLS for high efficient 5-axis machining
Movie
4 Standard stock items Soon to be stocked Soon to be deleted
KRMTYPE
BDcr T
mm Dimensions
KRM-160-R10-BR50KRM-200-R10-BR60
JC8015(Z10~20)
Cat. No.
1620
11
1215
45
PVD coated
DH102(Z01)
Note) Use only MIRROR RADIUS modular head MRX type or carbide shank end mill style.
R5060
���������� ��������������������������������!��"�������#��$%���'���'��"* ���+���'���;<���������'������������>��±0.010mm, radius form accuracy on the outer periphery.: within ±0.010mm
FSW-4013HFSW-5016H
3.04.0
RecommendedtorqueInsert screw
Applicable insertsmm Dimensions Parts
MRX-160-M8
MRX-200-M10
23
30
15
19
M8
M10
12
14
FSW-4013H
FSW-5016H
T-15
A-20W
16
20
Stock
Clamp screw WrenchCat. No.
Dc DbLf MD W
8
8
C
?�@Q##;Q�#@���;[ �@Q##;QQ#@���FR�@Q##;Q�#���;KRM-200-...
?�@�\#;�]#@���;[ �@�\#;�]#@���FR�@�\#;�]#���;KRM-160-...
NEW OLD
MRN-160-M8 (-H)
MRN-200-M10 (-H)
Note) 1. All holders are supplied without inserts & wrench.Q�^���'�'��������������������">�����"��_���������[�����`>��������">����'>��j{����������'��%|}!����+�'+����������>�+�����������">�����"�$
MRXTYPE
M8M10M12M16
16N m16N m20N m25N m
1214�]22
DS-12DS-14��@�]DS-22
Thread !�">�����"��_��for head
Spannersize
Cat No. of spannerwrench DS type
!�">�����"!�_����>���
Through coolant hole
0 -0.0
20
±0.010
T
Dc
B3°
Rr
Lf
C
Dc Db
MDW
3°
5axis5
axis
5axis5
axis
Insert for “MIRROR BARREL” KRM type
Modular head MRX type
Corner radius accuracy of inserts:
within ±0.010mm
Radius form accuracy on the outer periphery:
within ±0.010mm
5
DIJET TOOLS for high efficient 5-axis machining
KRMTYPE
Test piece (side milling)
NAK80 P21
40HRC
MBX-200-M10 MRX-200-M10
Ball Barrel
BNM-200-SSR (DH108) KRM-200-R10-BR60 (JC8015)
n=6,369min-1
Vf=1,910mm/min
0.4mm 1.0mm
0.1mm
Dry
5-axis MC
Wor
kR
esul
tTo
olC
uttin
g co
nditi
ons
KRM achieved excellent surface roughness compared with indexable ball nose end mill.
Part name
Material
Hardness
Tool No.
Insert No.
n
Vf ap (mm)
ae (mm)
Coolant
Machine
Overhung length: 130mm
��#�]#�� ��#�Q\��
Cutting Data
Movie
Ball Barrel
6
MQTTYPE
MQTTYPE
MQT-2016A00-M8MQT-4020A00-M10MQT-5025A00-M12MQT-6035A00-M16MQT-2016A03-M8MQT-2020A03-M10MQT-2016A05-M8MQT-2020A05-M10
Dimensions mm Parts
FigStock InsertsClamp screw Wrench not includedNo. of
insertsIncline
��"���� Cat. No.Dc DbLf MD C
24562222
HHHHHHMMM
10.0610.0610.0610.0610.0610.0610.0810.0810.08
3.353.353.353.353.353.353.43.43.4
666666666
0.80.80.30.80.80.80.40.82.0
���������������������������
1
2
#�
��
��
2330354323302330
141822.52914181418
M8M10M12M16M8M10M8M10
89
10128989
1620253516201620
TSW-2556HTSW-2556HDSW-2563HDSW-2563HTSW-2556HTSW-2556HTSW-2556HTSW-2556H
T-08
W
1214172212141214 XP
1003
08ZE
R-R
YPHW
1003
ZR-
ZPM
T100
3ZE
R-PL
Note) 1. All cutters are supplied without inserts, wrench or MOLY. 2. Please see page 4 for recommended tightening torque.
TSW-2556HDSW-2563H
1.11.1
Recommended torqueClamp screw
Inserts
XPHW100308ZER-RXPHT100308ZER-RYPHW100303ZER-15YPHW100308ZER-15YPHW100308ZER-FYPHW100308ZTR-F1ZPMT100304ZER-PLZPMT100308ZER-PLZPMT100320ZER-PL
10 inserts per case, except grade JBN795 insert is packed in 1 piece per case.
CBNPVD coated CermetCat. No.Type Tolerance
Dimensions mm
B ��T r�AJC8118JC8015 DH102 JBN795CX75
For tapered wall finishing
For finishing side face
Shoulder milling insert(From semi-finishing to finishing)
For finishing side face
��1.5
3.0
B
A
Tr�
YPHW100308ZER-15
3.0
B
A
Tr���
YPHW100308ZER-FFor low feed machining
��1.5
3.0
B
A
Tr�
YPHW100303ZER-15
CBN insert
YPHW100308ZTR-F1
��1.5
3.0
B
A
Tr�
For tapered wall finishing
XPHW100308ZER-R
XPHT100308ZER-R
B
A
R60 T��r�
B
A
R60��r�
Fig.1 Fig.2
ZPMT1003 ZER-PL
r�
A
T
B
��
Shoulder milling insert(From semi-finishing to finishing)
5axis5
axisThrough coolant hole
Modular head MQT type
MQTTYPE
Cutting data
ap (mm)
ae (mm)
Test piece
NAK80 P21
40HRC
MQT-2020A03-M10
XPHW100308ZER-R(JC8015)
n=6,400min-1
Vf=1,940mm/min
1.5mm
0.15mm
Dry
Vertical MC
Wor
kR
esul
tTo
olC
uttin
g co
nditi
ons
MQT improved the efficiency 3 times, compared with ball nose ���������^��j�����#��\��������$
Part name
Material
Hardness
Tool No.
Insert No.
n
Vf Pick feed
Coolant
Machine
Overhung length: 100mm
DIJET, INC.45807 Helm Street, Plymouth, MI 48170Phone: 1-800-743-4538 Fax: 1-734-454-9395www.dijetusa.com
Movie