Digitalization - Siemens · Thomas Andersson, Siemens Industry Software AB Digitalization...

Digitalization

09:15 – 10:00COMOS User Day 2016-06-14

Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB

Megatrends – Challenges that are transforming our world

GlobalizationThe volume of world trade nearlydoubled between 2005 and 2014.1

UrbanizationBy 2050, 70 percent of the world'spopulation will live in cities (todayit’s 54 percent).3

Demographic changeThe earth’s population will increase from 7.3billion people today to 9.7 billion in 2050.Average life expectancy will then be 83years.2

Climate changeAccording to scientists, in the summer of2015, the Earth's atmosphere had thehighest CO2 concentration in 800,000years.4

DigitalizationBy 2020, the digital universe willreach 44 zettabytes – a tenfoldincrease from 2013.55


Digitalization transforms our world –New business models and platforms creates new business


Digitalization transforms our world –Industry is also affected and has already changed

What's next?


Digitalization transforms our world –What’s next?

* Boston Dynamics YouTube Channel


Credits to www.DAQRI.com



Efficiency

• CAPEX / OPEXreduction

• Asset Efficiency& Reliability

• Standardization

Drivers in the Process Industry

BasicEngineering

Modernization& RevampFEED Operation &

MaintenanceDetail

EngineeringConstruction &Commissioning Shutdown

CAPEXwith focus on TCO

2-3 years + warranty

OPEXTotal lifecycle cost

>15 years

HSSE

• Health & Safety• Regulations

Requirements• Environmental

protection• Documentation

Time to market

• Ramp-up of plant• Fast innovation• More complex

products

Quality

• Closed-loopquality

• Traceability• Supply Chain

Integration

Flexibility

• TechnologyLifecycle

• Predictability /Reactivity

• Individualizedmass production

What todo?


An initiative of the German industry sponsored bythe German Government

This initiative has elaborated recommendations forthe manufacturing Industry how to better preparethe future in order not to get out of the business

Source: acatech, April 2013 “Umsetzungsempfehlung für das Zukunftsprojekt Industrie 4.0”


FirstIndustrial Revolution

SecondIndustrial Revolution

ThirdIndustrial Revolution

Based on the introduction of mechanicalproduction equipment drivenby water and steam power

Based on mass production achieved bydivision of labor concept and the use ofelectrical energy (electrification)

Based on the use of electronics and ITto further automate production(automation)

1784: First mechanical loom 1870: First conveyor belt, Cincinnatislaughterhouse,1908: Ford T-Model

1969: First programmable logic controller(PLC)Modicon 084,

1800 1900 2000Time

2025

FourthIndustrial (R)Evolution

… driven by Digitalization, Integrationand enhanced Flexibility


Future challenges in industry

• Shorter time to market• Increased flexibility

in volatile, heterogonous,global markets

• Optimized productivity• Energy and resource

efficiency• Mitigation of

demographic change• Continuous, safe and

reliable operations

Industrie 4.0 – Challenges and initiative

Research areas

• Horizontal integration of the value-add networks

• Vertical integration and networkedproduction systems

• Seamless integration of theengineering along the entirelife-cycle

• Cyber Physical Systems (CPS)

• Reference architecture model

• Integration of human creativity andinnovativeness


Industrie 4.0 initiativ

Research areas

• Horizontal integration of the value-add networks

• Vertical integration and networkedproduction systems

• Seamless integration of theengineering along the entirelife-cycle

• Cyber Physical Systems (CPS)

• Reference architecture model

• Integration of human creativity andinnovativeness

Horizontal integration

Vertical Integration

Seamless integration of theengineering along the entirelife-cycle


*) Source: acatech, April 2013 “Umsetzungsempfehlung für das Zukunftsprojekt Industrie 4.0”

Cyber Security / Industrial Security

Seamless interoperability and communication based on standards

Modelling and Simulation

The Cornerstones of Industrie 4.0 also address challengesin process industries

Optimization of resources alongvalue-add networks from raw materialsto product• Remote operations via Internet

• Cloud computing

• Data driven services, e. g. predictivemaintenance

Horizontal integration throughvalue-add networks*

Increased flexibility and optimizationof production in volatile and globalmarkets• Integrated Operations

• Plant Asset Management

• Seamless interoperability (Plug & Produce)

• Decision support / assistance systems

Vertical integration and networkedproduction systems*

Time savings in engineering byconsistent data storage along plantlife-cycle• Integrated Engineering

• Augmented reality

• Digital Twin of the “as-is”-plant status

• On-site training simulation

Seamless integration of the engineeringalong the entire life-cycle*

• Long lifetime of a the assests (> 40 years)

• Existing assets with fragmented information in various formats and systems

• Focus of the complete lifecycle – Integrated Engineering Integrated Operation

• Continuous, safe and reliable production

• Demographic change with digital natives


Cyber Security / Industrial Security

Seamless interoperability and communication based on standards

Modelling and Simulation

Optimization of resources alongvalue-add networks from raw materialsto product• Remote operations via Internet

• Cloud computing

• Data driven services, e. g. predictivemaintenance

Horizontal integration throughvalue-add networks*

Increased flexibility and optimizationof production in volatile and globalmarkets• Integrated Operations

• Plant Asset Management

• Seamless interoperability (Plug & Produce)

• Decision support / assistance systems

Vertical integration and networkedproduction systems*

Time savings in engineering byconsistent data storage along plantlife-cycle• Integrated Engineering

• Augmented reality

• Digital Twin of the “as-is”-plant status

• On-site training simulation

Seamless integration of the engineeringalong the entire life-cycle*

*) Source: acatech, April 2013 “Umsetzungsempfehlung für das Zukunftsprojekt Industrie 4.0”

The Cornerstones of Industrie 4.0 also address challengesin process industries

How do wedo it?

Siemens terms its approachto Digitalization in industry

and its way towards Industrie 4.0the “Digital Enterprise”


Lets have a look onsome examples from

a digital enterprise

Already todaysolutions supporting

the complete lifecycleis available

Plant Design andEngineering

IntegratedOperation


A critical prerequisiteis to gather all data in a

maintainabledigital twin

Operation

Piping

Electrical

Instrumentation

Automation

Process


Seamless flow ofinformation between

systems anddisciplines


Availability ofinformation andproper tools tocreate, use and

change it is acorner stone for

digitalization


Potential fordigitalization during

Plant Design andEngineering

30%less time

20%reduced cost

0102030Ready!


Installation andCommissioning

IntegratedOperation


Seamless flow of databetween engineering,

test, simulation andcontrol systems


Virtual simulation onthe digital twin


…results in aneffective and smooth

system start-up ofthe real plant


Potential forInstallation, test &

commissioning

Upp 80%time savings

Significantlyreduced risk for errors

and accidents

0369Start!

Substantialcost savings


Operation andMaintenance

Optimization

ContinuousImprovements

IntegratedOperation


Continuous andeffective update of

changes ensuresdigital twinto be As-is

Correct data is basisfor decision supportand shortened lead

times

Control parameters Control parameterslimits limits


Communication fromintelligent field

devices enablesinformation

availability betweenall levels


and maybealso in new different

ways


..and is used fordiagnostics,

optimization andpredictive

maintenance andproactive detection

of events


...which is managedseamless from

analysis, planning,execution to reporting


Availability to workorders, information

and instructionsregardless at any time

and placeXML


… with ability toprovide feedback and

modification of dataensures that it is

maintainedand updated to As-is XML


Knowledge transferusing simulators for

control room andplant to provide anexperience based

training with longerretention

OTS

(Operator TrainingSimulator)

ITS

(Immersive TrainingSimulator)


Consolidation ofinformation and its

relations enablesproactive decisionsupport based on

real-time dataand events


Operational benefitsfrom decision andoperation support

Up to 8%reduction in theoperating costs

Up to 10,5%increase

in production

Better decisionsbased on availablereal-time KPIs and

data


Todays availablesolutions supports

interoperability,efficiency and

optimizationIntegratedOperation

How does itlook in reality?


Siemens organization in line with global trends

Digitaltransformation

Globalization

Urbanization

Demographicchange

Climatechange

Electrification

Automation

Digitalization Business Analytics & Data-driven Services, Software & IT solutions

Powergeneration

Offshore &Onshore wind

Steam &Gas

turbines

Energymanagement

DistributionGrid

Automation& Software

Complete portfoliofor energy

Transmission &Distribution

Efficient urbanmobility

Road & CityMobility,

tolling

ElectricTransport

&Infrastructure

ShapeIndustry 4.0

'Digital twin'Software

Automation&

DriveTechnology

ProcessIndustries

KeyVerticals

e.g.O&G, F&B, FI

ProcessAutomation

&Electrification

NextGenerationHealthcare

Imageguided

Therapy,Molecular

Diagnostics,etc.

In-vivo& In-vitro

diagnostics

Intelligentbuildings

SmartBuildings

Energy efficiency,Security

andService


Workflows in process / discrete industry differ

Digital Enterprise

Product designProcess-and plantdesign

Engineering Operation Services

Process Industries Discrete IndustriesProductdesign

Productionplanning

Productionengineering

Productionexecution Services

Digitalization of the field level

Product design and Production planning in CAD/CAEMachine and Line Automation driven by mechatronicCAD/CAESensors : proximity, encoders, position, motion…Actuators: hydraulics, servo-motors, linear drives

Product design starts in the laboratoryProcess design – P&IDDetailed engineering – electrics,DCS engineering, piping, 3D plant design…Sensors: temperature, pressure, flow, weight, analytics,Actuators: pumps/agitators, valve positioners,heating/coolingHazardous/explosive environment


Digital Enterprise is our portfolio of solutions for the digitaltransformation – in both discrete industry and process industry

Digital Enterprise

Industrial Software andAutomation for process industries

IndustrialCommunication

Industrial Software andAutomation for discreteindustries

IndustrialSecurity

IndustrialServices

Processand plantdesign



Productionplanning



DigitalEnterpriseSuite

Productdesign



Digital Enterprise Software Suite – Discrete Industry

PLM

TIA

MES/MOM

Produktions-planering

Produktions-teknik

Produktions-utförande

Tjänster ochsupport

Produkt-design

NX(CAD-CAE-CAM)

Teamcenter Digital Enterprise Backbone(cPDM –collaborative Product Definition Management)

LMS(Simulering och testning)

TECNOMATIX(DM - Digital Manufacturing) LMS

SIMATIC ITManufacturing Execution System, Manufacturing Operations Management

QMSQuality Management System QMS

TIA PortalEngineering Framework

SIMATIC / SINUMERIKSINAMICS/ SIRIUS

COMOS COMOS


Digital Enterprise is our portfolio of solutions for the digitaltransformation – in both discrete industry and process industry

Digital Enterprise

Industrial Software andAutomation for process industries

IndustrialCommunication

Industrial Software andAutomation for discreteindustries

IndustrialSecurity

IndustrialServices

Processand plantdesign



Productionplanning



DigitalEnterpriseSuite

Productdesign



From integrated engineering … … to integrated operation

Process Industries

Productdesign

Processandplantdesign

Engineer-ing andcommis-sioning

Operation Service

Design and Engineering Operation Service

Digital Enterprise


Digital Enterprise for the process industry

Software

Industrial communicationnetworks

Security in automation

Business-specificindustrial services

1

2

3

4

SIMATIC PCS 7 / COMOS / SIMIT / XHQNEW: Version 9.0 SIMATIC PDM for shortercommissioning and service times

Industrial Communication Portfoliofor wired/wireless, remote and rugged communication

Solutions for plant/network security andsystem integrityfor integrated security

MindSphere – Siemens Cloud for IndustryNEW: Connector Box for secure data transfer andcloud-based applications for data analysis


Siemens with comprehensive and seamlessDigital Enterprise portfolio for process plants

SIMIT

COMOS

…

COMOS Walkinside

SIMATIC PCS 7

XHQ Operations Intelligence


Data consistency through asset orientation

COMOS

Making data work

End-to-end flow of data throughout the entire lifecycle

All data related to the same asset forms a unit – an object

Modifications of object specifications are stored in a central, reliable andconsistent database

Enable a global workspace for the data.

Integrated and consistent plant management for the complete lifecycle

Cross discipline support - project & document management,engineering, quality assurance and operations

Support of data quality management including change managementand continuous improvements

Configurable Open System Architecture


XHQ Operations Intelligence

• Empowered decisions

• More efficiency

• Higher transparency

What Secrets Can YourData Reveal?


Improving the visibility of business performance and uncovering operationalinefficiencies

XHQ bringsa common360 view of

real-timeinformation

acrossProductionAssets andPortfolios

XHQ – Operational Intelligence Platform


XHQ

Unrestricted © Siemens AG 2016

Page 62 R. Swanson / D. Thompson / J. Stout

Information can be organized and summarized in familiar context andpresented in live, continually updating views


MindSphere

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MindSphere– Siemens Cloud-Based Open IoT Operating System


MindSphereEnables a quick start into data-driven services

STEP 1ConnectGet MindSphere user-account,receive and integrate Connector Boxinto machine / equipment

STEP 2ConfigureConfigure data acquisition,connectivity and Visual Analyzer viaMindSphere

STEP 3Run the ServiceMonitor e.g. health status of allassets and drill into details usingMindApps


MindApps• Asset transparency and analytical insights,

e.g. predictive maintenance• Subscription based pricing model• Fleet management

MindSphere• Open interface for development of customer

specific apps (MindApps)• Various cloud infrastructures:

Public, private or on-premise

MindConnect• Open standards (e.g. OPC UA)

for connectivity (also to 3rd partyproducts)

• Plug and play connectionof Siemens products

MindSphere – the cloud-based, open IoT operating system

MindSphere

Developed by Siemens, OEMs,end customers and App developers

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Solutions oftomorrow will Increase integration and transparency through the lifecycle

• Increased interoperability of data through standardization

• Open system architectures for collaboration

• Modularization, scaled solutions and virtualization


Increase optimization and continuous improvements

• Real time analysis and cloud services

• Increased simulation

• Gather and utilize more data from intelligent field equipment

Solutions oftomorrow will

“A man goesbroke…

…gradually andthen suddenly”

Ernst Hemingway

• Change comes gradually and then suddenlyespecially in a digital world

• Siemens has proven that our open platformenables revolution through evolution

• Siemens and other visionary customers havealready started their journey


Digital Industry!Are we already there?

We are on our way!

Digitalization - Siemens · Thomas Andersson, Siemens Industry Software AB Digitalization...

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