Digitalization - New Opportunities for Process Industries · Festo Automation and Didactic. Festo...

Achema Press conference, Frankfurt March 14th, 2018Festo

Digitalization - New Opportunities

for Process Industries

Achema Press ConferenceFrankfurt, March 14th 2018

Dr.-Ing. Eckhard Roos

Festo AG&Co KG

Head of ISM/KAM Process Industries

Achema Press conference, Frankfurt March 14th, 2018Festo 2

eMotionButterflies – Ultralight flying objects with collective behaviour

Technology view on flying object

▪ Wingspan 50 cm

▪ Weight 32 g

▪ Wing beat frequency app 1-2 Hz, individual movements

▪ Flying speed 1-2.5 m/sec

▪ Uplift by individual beating wings, two servo motors installed

Additional features

▪ Autonomous flying of butterflies in an enclosed space

▪ Collision free movements on pre-programmed routes

▪ No direct communication between the butterflies

▪ Remote control of routes in case of deviations or expected collisions

Festo Bionics – Learn from nature and transfer into technology


Festo – an independent family-owned enterprise

• 300.000 customers in 176 countries worldwide

• factory and process automation

• sustainability and quality

• 18.800 employees in 61 countries worldwide

• 2,74 billion € turnover

• 8 % of sales for R & D

Status 2016


Dr. Theodor Niehaus

Vorstand, Festo Didactic SEIncreasing the productivity of over 300.000 customers worldwide.

Automation

ComponentsSystems /Solutions

Didactic

Training /Consulting

Learning Systems

Productivity

Machines/Systems

People /Organization

Festo Automation and Didactic


Intuitive support for users

Main themes of a digitalization program

Smart servicesSmart products forautomation

VALUE ADDFOR USERS

Qualification 4.0New working environmentDigitalization in our own value chain

CONTRIBUTIONTO THE SUCCESSOF AN

ENTERPRISE


Horizontal integration of value chains – new configurator for process valve assemblies at Achema 2018

Smart Services

Process valve configurator

Intuitive support for users

Handling Guide online


8

Integration of local “intelligence” and communication capacities

Mechatronic systems are turning into cyber-physical systems

Sensors

IP address, controller platform

Valves+ IP capacity

+ Internet communication+ machine-to-machine communication• Wireless communication• Semantic description

+ sensors, actuators+ integrated intelligence

The Internet of things

Cyber-physical systems

Integrated systems

Physical objects, devices


Digital Simplicity – Creating Value

Festo Motion Terminal – Future of Pneumatics


Digitalization and networking as a basic requirement for Industry 4.0 – a step further

Intelligently networked mechanics, electronics and software = cyber-physical system

Mechanics

New business modelsNew ways of thinking

and working

Electronics

Software

New

technologies


The Festo Motion Terminal VTEM is moving pneumatics into the digital age of Industry 4.0

This is the world's first pneumatic automation platform to be

controlled by apps, enabling function integration unlike any seen

before. Just one piece of hardware allows functional changes to be

made at the touch of a button. That is how Festo is actively shaping

trends.

Our target: Digital simplicity

Cyber-physical systems like the Festo Motion Terminal

make work easier for you: through standardisation but at the same

time with a high level of flexibility!

Digitised pneumatics


Software replaces hardware! A solution for a wide range of applications

Consumer goods Industrial products

The first valve in the world to be controlled using apps.


The strengths of pneumatics and electrics create a new product category

Electric automation

+ Greater precision

+ Complex movements

+ Variable positioning profiles

+ Low energy consumption

+ Condition monitoring

Standard pneumatics

+ Easy to operate

+ Very attractive prices

+ Overload protection

+ Reliable, sturdy

+ Short response time

Home page

Digitised pneumatics

+ Complex movements

+ High functionality

+ Condition monitoring

+ Variable positioning

+ Reduced energy consumption

+ Few components

Festo Motion Terminal


Our Motion Apps for the new technology

Switch function at the touch of a button with the Motion Apps

Right now, 10 functions can be implemented in one piece of hardware –and soon there will be even more! For maximum flexibility, reduced complexity and the highest degree of standardisation.

Directional control valvefunction

Selectable pressure level

Proportional pressure regulation

ECO drive Soft Stop(available in Q3 2018)

Leakagediagnostics

Proportionaldirectional control valve

Presetting of travel time

Model-based proportionalpressure regulation(available in Q2 2018)

Supply and exhaust air flow control


The Motion Apps in detail

Presetting of travel time (multi-valve app)

For quick and easy commissioning and stable operation, all you have to do is enter the travel time for the advancing and retracting motions. The exhaust air flow control function adapts itself to the travel time and then maintains it. The system automatically adjusts the values in the case of influences such as increased friction due to wear. (Required accessory: cylinder limit switch)

Presetting of travel time

Proportional pressure regulation (single-valve app)

Save space and hardware costs by combining the functions of two individual and independent proportional pressure regulators in just one valve – including with vacuum!

Proportional pressure regulation


The Motion Apps in detail

ECO drive (multi-valve app)

Reduce costs by operating your actuator with the minimum pressure necessary for the load. This eliminates the rise in pressure in the drive chamber at the end of the movement. This allows energy savings of up to 70% compared to the conventional way ofoperating pneumatic actuators.

ECO drive

Leakagediagnostics

Leakage diagnostics (multi-valve app)

Fewer system downtimes and faster fault detection due to preventive maintenance. Separate diagnostic cycles and defined threshold values enable you to detect and localise individual leaks in the application operated by the Festo Motion Terminal.


Your advantages and savings potential in the value creation chainHome page

Modernise

Operate

Commission

Assemble Procure

Design

Conceptualise

Productivity

The Festo Motion Terminal

pays for itself across the

entire value creation chain.

Simply click on the phase that

interests you and you will

immediately see the corresponding

benefits throughout the life cycle!

Potential for change and savings

• Conceptualise: big

• Design: very big

• Procure: small to medium

(without material savings)

• Assemble: big

• Commission: big

to very big

• Operate: very big

• Modernise: big


Intelligent design

Industry 4.0Energy

efficiency

Festo Motion Terminal – trendsetter for the production of tomorrow

The Motion Terminal is an

answer to important trends.

The Motion Terminal is a

future-oriented solution.

A new dimension in automation.


From measured values to value add – the journey to a data driven production

Parts necessary to provide an I4.0 Value Add Service

Industrie 4.0 component Digital Platform – MyProjectSpace+

Measure

Control

Consolidation

Transmission

Analytics

Storage

Actions

Value Add ServicesDigital Twin

Dashboards – presenting status

Trend analysis and early warnings for abn. behaviour

Automated notification of failures

ScanProdukt

verbinden

Targets

Connection of a real systemwith a digital twin in MyProjectSpace


IoT Gateway – configurable gateway to the cloud

CPX/VTEM (Festo Motion Terminal)

E2M

Handling

OPC UA

Festo CloudMyPS

Siemens Mindsphere

Rockwell Factory Talk Cloud

Mitsubishi MelCloudHTTPS and AMQP Added value services, monetarizedCloud to Cloud API, REST protocol

(1) User is connecting IoT Gateway with INTRANET, which is connected via NAT with the Internet.

(2) User is switching to „Boarding“ -> physical access to device data with human interaction and confirmation

(3) IoT Gateway is then connecting with the Festo Cloud / First time connection means: Login Procedure

(4) IoT Gateway is using Port-Scanning/ Multicast to access / find devices with Festo OPC UA Server, if rotary switch is on Read or Read/Write

(5) IoT Gateway is subscribing variables from OPC UA server and is sending events to the Festo Cloud

(6) Further administration of IoT Gateway via Cloud

IoT Gateway

(Quelle Michael Hoffmeister)

20


Dashboards – pre-configured solutions for users

▪ For each device a pre-configureddashboard is available in the Festo cloud

▪ Further adaptations as well asintegration of 3rd party products wereshown at SPS fair in 11/ 2017

▪ Specific charts are available for thetop 3 applications

▪ Energy-Monitoring▪ Preventive maintenance▪ Process kpis & OEE

Following industry standard VDMA 24582 forCondition Monitoring


IoT-Gateway - Digital Fingerprint

Comparison during operation with actual values enables to analyze designed behavior or abnormal behavior of devices, e.g. in case of increasing friction

Further data like energy consumption may be displayed / checked.

Product Key 4711 0815

Product Key 4711 0815

Benefit for Festo:

Early hints for optimizations for design and normal/abnormal behavior of devices/systems

Benefit for OEM:

Comparison of device behavior in different machines or of modules in different global environments

Benefit for Enduser:

Avoidance of unplanned production stops,Ability to optimize overall plant performance

Digital Fingerprint

Siemens, Rockwell

Cloud

Festo Cloud

A

A

Festo CPX-IOT

Features

• Anomaly-Detection• Energy Efficiency Optimization• Kilometer Counter• Event Detection• End of Life Data

General Benefit:

• Early anomaly detection and preventive maintenance is possible


Summary

▪ Digitalization will change our future production evolutionary, paradigm shifts will happen in dedicated areas

▪ New technlogies combined with standardization will enablenew kind of production plants, e.g. modular production

▪ Proven technologies like pneumatic automation can bemoved to new levels of functionality and productivity

▪ Cloud solutions enable the optimization of products and applications for global utilization

▪ The level of integration of digitalization will also influence theattractiveness of a company as employer in the future

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See you at the Achema

Festo will be in:Hall 8.0, Stand C72Hall 11.0, Stand E27Hall 9.2, Stand D41 (Managed by ZVEI, Modular Production)


Thank you! | Questions?

Digitalization - New Opportunities for Process Industries · Festo Automation and Didactic. Festo...

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