Digitalization in Food & Beverage 1... · Digitalization in Food & Beverage ... Revolution Second...
Transcript of Digitalization in Food & Beverage 1... · Digitalization in Food & Beverage ... Revolution Second...
Digitalizationin Food & BeverageFlanders’ FOOD Inspiration Days 19-09-2017
siemens.com© Siemens AG 2017
Digitalizationchangeseverything ”
The next trillion dollars will beearned with data – for our customersand for our industries.
Michael Dell, founder of Dell Inc.”Digital is the major reason why justover half of the companies on theFortune 500 have disappeared sincethe year 2000.
Pierre Nanterme, CEO Accenture
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Welcome to Amazon Go – 2000 new smart grocery storesNo cashiers, no check-out lines …
Computer visionDeep learningSensor fusion
JUST WALK OUT
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The world has changed…
PCS 7 End-users Only © Siemens Belgium SPACE 2014 - 3rd PCS 7 User ConferenceFuturist Gerd Leonhard
Liquid Experiences
Standard in B2C
Social media amplifiesdamage of productrecalls to companies
Brand Reputation
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Consolidated Industry trends within the F&B Industry segments
?
Health-Conscious
Consumers andthe raise of
healthy foods &beverages
The growingconsumption ofPremium Quality
products, andchallenges due to
legislation &compliance to
standards
The decreasingwillingness to pay
for theconsumption ofstandard CPG
products
Large priceincreases in raw
materials in recentyears?
?
Highcomplexity due
to hugepackaging
variety
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Today’s challenges in the e.g. brewing market …
Increasing varietyof products and recipes
High seasonal changesComplex coordination between cus-tomer demands, filling orders & brews
Cost pressure
High quality demandGlobal and regional regulatorycompliancy
Manual production schedulingChanging demand inEurope and the US
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Digitalization drives evolution in the Food & Beverage market
Sources: 3) Barclays report, Nov. 2015
F&B market
Consumer driveninnovations
“Free from” for allIndividualization
Fresh, organic, localSocial and demographical structures
E-commerce
New food processing technologies
Technology driveninnovations
“Freshurety”-sensors in process & packaging
RoboticsIn-Line quality control & Traceability
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Our customers have essential requirements –throughout the manufacturing industry
Security
Speed Flexibility Quality Efficiency
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Source: Agoria Forecasting 2018 event
5 - Nadia Lapage, Secretary general FEVIA, federatie van de Belgische voedingsindustrie:
“De export in de richting van China en de VS is aan een spectaculaire opmars bezig!”
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The evolution toward Industrie 4.0
From Industrie 1.0 to Industrie 4.0 Degree of complexity
1800 1900 2000 TimeToday
FirstIndustrial
Revolution
SecondIndustrial
Revolution
ThirdIndustrial
Revolution
FourthIndustrial
(R)evolution
First mechanicalloom, 1784
First production line,Cincinatti Slaughterhouses,1870
First programmablelogic controller (PLC),Modicon 084, 1969
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Siemens addressing these challenges using digital technologies- Building on Electrification – Automation – Digitalization
1) The cloud-based, open operating system
Digitalization
Automation
Electrification
SiemensSoftware
DigitalServices
Digital enhancedElectrification &
Automation
MindSphere1
DomainKnow-how
Digital
Expertise
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Digitalization Changes Everything, EverywhereThe pace of technological advances is fueling digital transformation
DRONES
3D
PRINTING
INDUSTRIALROBOTS
SENSORS
SMART
PHONES
COST PER UNIT
2013
2014
$40,000
$100
2007
2014
2007
2007
2007
2014
2007
2015
The cost of key technologies is falling
Cost of technology200
100
10
1
0
$ PER 1 MILLION TRANSISTORS
Source: Accenture Technology Vision 2015
Transistor density
’92 ’93 ’94 ’95 ’96 ’97 ’98 ’99 ’00 ’01 ’02 ’03 ’04 ’05 ’06 ’07 ’08 ’09 ’10 ’11 ’12 ‘13 ’14 ’15 ’16
Source: Leading Technology Research Vendor
$100,000
$700
$550,000
$20,000
$30,000
$80
$449
$10
100000
10000
1000
100
10
1000000
1000 TRANSISTOR COUNT
Implications of Moore’s Law
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Gartner Hype Cyclefor EmergingTechnologies 2017
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Exploitation Exploration
Two Reasons companies fail – Knut Haanaes
SweetSpot
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Change has become
exponential
Source: Gerd Leonard
People are LINEAIR
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Integrating and digitalizing the entire value chainis key to staying competitive in the future
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Creating a Digital Twin of the entire value chain
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Six Sigma - Quality Rule - Rule of tens
1) This assumes that the error would otherwise not be detected until operation
ConclusionThe quality of the engineering project must be increased as early as possible in the product life cycle!
Cos
tper
erro
r
Product life cycle
Planning Development Startup Operation
€1€10
€100
€1000 Costs arereduced by up to99%per error1)
PCS 7 End-users Only © Siemens Belgium SPACE 2014 - 3rd PCS 7 User Conference
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Find your Bottleneck
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The Digital Twin in detail
Digital Twin of theproduct
Digital Twin of theproduction process
Digital Twin of theequipment
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Publishing the optimized Digital Twin to all stakeholders,including suppliers, with the collaboration platform Teamcenter
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Digitalizing the entire enterprise value chain
drive continuousimprovement
optimize productsand processes
Our holistic approach in Food & Beverage -A concept addressing the entire enterprise
Productionengineering
Productionexecution
Services3 4 5Productdesign
Productionplanning1 2
drive a tighterintra-companycollaboration
stop thinking insilos
reuse existingdata
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Product design
FormulatedProduct DesignSIMATIC IT R&D Suite
1 2 3 4 5
SpecificationManagement
FormulaWorkbench
R&D DataManagement
LaboratoryManagement
RegulatoryCompliance
SupplierCollaboration
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Product design
Design andsimulatethe product
1 2 3 4 5
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Product design
Build thepackaging inthe virtualworldNX CAD/CAE/CAM
1 2 3 4 5
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Product design
Simulatethe physicalbehaviorSimcenter
1 2 3 4 5
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Digital Twin ofthe product
Digital Twin ofthe production
Digital Twin ofthe performance
Digital Twin
Digital Twin ofthe product
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Production planning
Plan andvalidate yourproductionprocessCOMOS
1 2 3 4 5
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Production planning
Build yourproductionlinesTecnomatixLine Designer
1 2 3 4 5
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Extending the Digital Twin to cover plant and process
Simulate &ProgramRoboticsProcess Simulate
1 2 3 4 5
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Production planning
Simulate andoptimize yourproductionprocessesTecnomatixPlant Simulation
1 2 3 4 5
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Extending the Digital Twin to cover plant and process
SimulateMaterial &Logistic Flow
Plant Simulate
1 2 3 4 5
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Extending the Digital Twin to cover plant and process
1D SimulationPerformanceEngineeringAmesim
1 2 3 4 5
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Digital Performance Twin – 1D Simulation @ Tetra Pak
Jaw system(shaping, sealing
and cuttingphase)
Small change in valve-actuation layout
à higher production ratefrom 6000 towards 10000 p/h
Different pump characteristics
à lower energy consumption+66%increase inproductivity
In-house modelling with Amesim
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Productionplanning
Productionengineering
Productionexecution
Services
Extending the Digital Twin to cover plant and process
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Production engineering
Automaticallygenerate thePLC code forthe TIA Portal
1 2 3 4 5
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Fast andefficientengineeringandcommissioningTIA Portal
Production engineering
Digital Twinof SIMATICS7-1500
1 2 3 4 5
SIMATICS7-1500
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Production engineering
Validate thePLC codein the virtualworldTecnomatix,PLCSIM Advanced,TIA Portal
1 2 3 4 5
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Digital Twin ofthe product
Digital Twin ofthe production
Digital Twin ofthe performance
Digital Twin
Digital Twin ofthe product
Digital Twin ofthe production
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Production execution
Scheduleyour workoperationsSIMATIC IT Preactor
1 2 3 4 5
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Production execution
Run qualityinspectionoperationsSIMATIC ITUnified Architecture
1 2 3 4 5
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Production execution
Gettransparencyabout theperformance ofyour plantSIMATIC ITManufacturingIntelligence
1 2 3 4 5
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Production execution
Efficientand secureproductionwith TIASIMATIC, SIMOTION,SIMOTICS, SINAMICS andSIRIUS
1 2 3 4 5
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Services
MindSphere
Let yourproducts andyour productionspeak to you…MindSphere –the cloud-based, openIoT operating system
1 2 3 4 5
© Siemens AG 2016. All rights reserved.
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Descriptive
è Monitoring & transparency
Predictive
è Understanding & predicting
Data
Dataanalytics
Prescriptive
è Decision support
Closedlife-cycledata-loop
Deductive
è Continuous improvement
ArtificialIntelligence
Full leverage of the closed-life-cycle data-loopand artificial intelligence
Businessvalue
Depth of data-use
Digitalization Maturity
Digital Twin
Complexity
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Services
…about theirquality…
MindSphere –the cloud-based, openIoT operating system
1 2 3 4 5
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Services
…or theirperformance
MindSphere –the cloud-based, openIoT operating system
1 2 3 4 5
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Digital Twin ofthe product
Digital Twin ofthe production
Digital Twin ofthe performance
Digital Twin ofthe product
Digital Twin ofthe production
Digital Twin ofthe performance
Digital Twin
Feed back insights to continuously optimize product and productionMindSphere
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Digital Twin ofthe product
Digital Twin ofthe production
Digital Twin ofthe performance
Digital Twin ofthe product
Digital Twin ofthe production
Digital Twin ofthe performance
Digital Twin
MindSphere
One integrated data modelTeamcenter
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The three main advantages of digitalization
Data into value SimulationData integration
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The Digital Enterprise Suite –our unique portfolio for thedigital transformation
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Think BIG, Start SMALL
Scale
Measurable
Acceptable
Realistic
Time-bound
SMARTSpecific
Make thefuture yours.
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Contact Page (1/3)
Philippe De CosterAccount Manager F&B
Mobile: +32 478 93 33 05
E-mail: [email protected]
https://be.linkedin.com/in/philippe-de-coster-76a6537b/siemens.com/food-beverage
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Contact Page (2/3)
Sven DebusscherAccount Manager F&B
Mobile: +32 475 38 43 77E-mail: [email protected]
https://be.linkedin.com/in/sven-debusscher-45a1843/siemens.com/food-beverage
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Contact Page (3/3)
Bart DemaegdtDigital Enterprise Team Coordinator
DCS/MES Technology Manager
Mobile: +32 476 46 83 55E-mail: [email protected]
https://be.linkedin.com/in/bartdemaegdt
https://twitter.com/DemaegdtBartsiemens.com/digitalization