Digitalisierung bei ENGEL - dmc-group€¦ · Digitalisierung bei ENGEL Workshop und Vorträge mit...

ENGEL AUSTRIA GmbH | 1

Keynote ENGEL CEODI.Dr. Stefan Engleder

Digitalisierung bei ENGELWorkshop und Vorträge mit Fa.DMC-ORTIM und CAPP-KNOWLEDGE Anwendern und Interessenten4.7.2019, Schwertberg


Our digital vision …… inject 4.0 is ENGEL‘s answer to industrie 4.0 with the smart factory as core

smart machineProcess quality

smart serviceAvailability

smart productionProductivity


smart machine | iQ weight controlConstant filling under changing conditions

▪ process control for constant shot weight

▪ perfectly works with virgin and recycled

material

▪ activation of iQ weight control

automatically compensates for viscosity

changes


smart service | e-connect.monitorMonitoring hydraulic oil and hydraulic pumps via e-connect

▪ data automatically recorded and analyzed

without affecting ongoing production process

▪ interpreted via mathematical models –

precise details about condition of oil and

pumps

▪ results immediately visible in e-connect


smart production | authentigComplete documentation of data for processes and parts

Machine network


Extending inject 4.0 framework by platform concept Vertical platforms: digital twin of a real factory with „m“ devices (m:1)

Top floor

Shop floor

vert

ical

pla

tfo

rm (

m:1

)


Extending inject 4.0 framework by platform concept Horizontal platforms: digital twin of „n“ products (value streams)


Implementing vertical platformsEdge device as main component


Implementing horizontal platformsEdge device as main component


Future-proof infrastructure without vendor lock-ins

future-proof infrastructure

Shop floor

Top floor ENGELEdge Device

MES authentigon-premise

JKULIT factory

Database

ADAMOS MindSphere

MES authentig

Dashboard LIT factory

TIG2go

BI Analytics

SecurityDatabase

e-connect

e-connect.24CMx solutions

alarm messaging

ticket system

Security

e-connect.monitor

ENGELEdge Device

ENGELEdge Device

spareparts shop

Vertical and horizontal platforming resulting in cross-company marketplaces?


industry 4.0 bubble revealing digitalization as real core A buzzword does not make the 4th industrial revolution

▪ industry 4.0 is excessive marketing hype

▪ main goals from ACATEC reachable?

▪ too many “CEO pet projects”


Setting realistic goals in the valley of tearsCombining digitalization with lean methods to enhance flexibility and productivity

lean mindset

for a flexible production

digitalization

for a flexible enterprise


Lean mindset | mastering complexity with lean methodsStrengthen the lean organization


Lean mindset | production engineering enables digitalizationDigital natives to break through “circle of digitalization”

Operations overhead | May 2019

e.g. production planning

(“AV”) – 100% non-direct production engineering

digitalization

31%35% 38%

69%65% 62%

EATEMS

non-direct

direct

EMV

100%

Taking advantage of digitalization: digitalization to empower employees!

Production engineering facilitator of digitalization


Lean mindset | production engineering enables digitalizationDigital natives to break through “circle of digitalization” – organizational change necessary?

Operations overhead | May 2019

e.g. production planning

(“AV”) – 100% non-direct

production engineering

digitalization

Taking advantage of digitalization: digitalization to empower employees!

Production engineering facilitator of digitalization

31%35% 38%

69%65% 62%

EATEMS EMV

non-direct

direct

100%

NEW production engineering necessary?

▪ little operative workload

▪ production/manufacturing planning and design

▪ lean implementation

▪ interface to logistics → logistics planning

➔ new non-operative unit?


Digitalization | the need of a “two-speed” IT Agile and stable at the same time

Source: Taming the digital dragon: The 2014 CIO agenda, Gartner

Re-novating the core of IT (ERP, …) AND exploiting new technologies and trends


Digitalization @ ENGELFocusing on projects with potential leverage

effort

benefit

Robot assistance systems |

EMCZ plug screwing

CAD-CAM-CAQ | Usage of product information

in 3D

Digital work instructions |

pre-assemblyDigital supply chain |

autonomous transportation

Digital supply chain | visualization and monitoring

SAPELAKMES

Maschine

complex, “architectural”

“low hanging fruits”


Digitalization @ ENGELFocusing on projects with potential leverage

effort

benefit

Robot assistance systems |

EMCZ plug screwing

CAD-CAM-CAQ | Usage of product information

in 3D

Digital work instructions |

pre-assemblyDigital supply chain |

autonomous transportation

Digital supply chain | visualization and monitoring

SAPELAKMES

Maschine

complex, “architectural”

“low hanging fruits”

Operations processes |

SAP R/3 → SAP S/4 HANA

e.g. missing configuration

▪ BOMs

▪ routings

▪ price lists ...

e.g. inconsistency of data

e.g. missing interfaces


Connecting the worlds of PLM and ERPInterface management as core exercise

3D-CAD

CAM | NC-simulation & programming

CAPP | equipment, prod.plan.,...

CAQ | quality mgt.

3D-Viewer | assembly …

FEM, CFD, MKS, … | simulation

3D-product model mechanicsgeometry, product structure,

manufacturing information, ...

digital factory

operation, service, ... …

…

…

…

…

…

…

ERP

…

…

…

PLM


Uncertainties to be clarifiedSustainable solutions in terms of employee involvement and effectiveness

▪TC of digitalization?

▪dependency on large IT-

enterprises?

➔ ROI??

Digitalisierung bei ENGEL - dmc-group€¦ · Digitalisierung bei ENGEL Workshop und Vorträge mit...

Documents

Transcript of Digitalisierung bei ENGEL - dmc-group€¦ · Digitalisierung bei ENGEL Workshop und Vorträge mit...