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The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
Except as may be expressly stated anywhere in this document, nothing herein shall be construed as anykind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for aspecific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from use of this document.
This document and parts thereof must not be reproduced or copied without ABB's written permission,and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.Contravention will be prosecuted.
Additional copies of this document may be obtained from ABB at its then current charge.
Copyright 2004 ABB ALL right reserved.
ABB AB
SE-721 68 VstersSweden
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Status:IRC5 SC/DC DESIGN 09 Rel 11.12011-01-28
Stalnacke PRH Vasberg PRH
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Stalnacke PRH Vasberg PRH
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PRH
23 MAINS CONNECTION DUAL CABINET 2011-03-24 SETHSTA
22 CONTACT AT THE CABINET WALL 2011-03-24 SETHSTA
21 VIEW OF VOLTAGE MEARSUREMENT BOX 2011-03-24 SETHSTA
20 VIEW OF CONTACTOR & AXIS COMPUTER UNIT 2011-03-24 SETHSTA
19 VIEW OF COMPUTER UNIT AND PANEL BOARD 2011-03-24 SETHSTA
18 VIEW OF DRIVE MODULE DUAL CABINET 2011-03-24 SETHSTA
17 VIEW OF CONTROL MODULE DUAL CABINET 2011-03-24 SETHSTA
16 SIDE VIEWS OF SINGLE CABINET 2011-03-24 SETHSTA
15.1 FRONT VIEW OF SINGLE CABINET MDU LV and HV 2011-03-24 SETHSTA
15 FRONT VIEW OF SINGLE CABINET MDU HV 2011-03-24 SETHSTA
14.2 BLOCK DIAGRAM DUAL DRIVE MODULE 2011-03-24 SETHSTA
14.1 BLOCK DIAGRAM DUAL CONTROL MODULE 2011-03-24 SETHSTA
14 BLOCK DIAGRAM SINGLE CONTROL MODULE 2011-03-24 SETHSTA
13 Device list sorting by Location name 2011-03-24 SETHSTA
12 Device list sorting by Location name 2011-03-24 SETHSTA
11 Device list sorting by Function name 2011-03-24 SETHSTA
10 Device list sorting by Function name 2011-03-24 SETHSTA
9 REVISION INFOMATION 2011-03-24 SETHSTA
8 SYMBOL INFORMATION 2011-03-24 SETHSTA
6 TABLE OF CONTENTS 2011-03-24 SETHSTA
5 TABLE OF CONTENTS 2011-03-24 SETHSTA
SETHSTA2011-03-241
SETHSTA2011-03-24TABLE OF CONTENTS2
SETHSTA2011-03-24TABLE OF CONTENTS3
SETHSTA2011-03-24TABLE OF CONTENTS4
33 RUN CHAIN OPERATING, 2 MODE SELECTOR 2011-03-24 SETHSTA
32 RUN CHAIN 2011-03-24 SETHSTA
31 SAFETY STOP 2011-03-24 SETHSTA
30 RUN CHAIN OPERATING, 3 MODE SELECTOR 2011-03-24 SETHSTA
29 EMERGENCY STOP 2011-03-24 SETHSTA
28 OPT:POWER SUPPLY DSQC609 FOR SINGLE CAB. 2011-03-24 SETHSTA
26 OPT:POWER SUPPLY DSQC609 FOR DUAL CAB. 2011-03-24 SETHSTA
24 PROCESS POWER SUPPLY DUAL CABINET 2011-03-24 SETHSTA
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3HAC024480-005 05
74 61 2 3 5 8
PRH
SETHSTA2011-03-24ENCODER UNIT67
SETHSTA2011-03-24REMOTE SERVICE68
SETHSTA2011-03-24PLC.CPU unit PM58269
SETHSTA2011-03-24PLC.DIGITAL unit DC53269.1
SETHSTA2011-03-24PLC.DIGITAL INPUTS and RELAY OUTPUTS DX52269.2
66 PROFIBUS DP SLAVE 2011-03-24 SETHSTA
65 INTERBUS SLAVE 2011-03-24 SETHSTA
64 REMOTE I/O UNIT 2011-03-24 SETHSTA
63 ANALOGUE I/O UNIT 2011-03-24 SETHSTA
62 RELAY I/O UNIT 2011-03-24 SETHSTA
61 RELAY I/O UNIT 2011-03-24 SETHSTA
60 COMBI I/O UNIT 2011-03-24 SETHSTA
59 DIGITAL I/O UNIT 2011-03-24 SETHSTA
58 DIGITAL PART OF COMBI I/O AND DIGITAL I/O UNIT 2011-03-24 SETHSTA
57 DISPENCE PAC SUPPORT 2011-03-24 SETHSTA
56 CC-LINK 2011-03-24 SETHSTA
55 DEVICENET ADAPTER 2011-03-24 SETHSTA
53 DEVICENET SINGLE/DUAL ADAPTER 2011-03-24 SETHSTA
52.1 ETHERNET CARD/ETHERNET IP 2011-03-24 SETHSTA
52 INTERBUS M/S 2011-03-24 SETHSTA
50 PROFINET 2011-03-24 SETHSTA
49 PROFIBUS DP M/S 2011-03-24 SETHSTA
44 FIELDBUS ADAPTER: ETHERNET/IP, PROFIBUS and PROFINET IO 2011-03-24 SETHSTA
43 MAIN COMPUTER DSQC 639 2011-03-24 SETHSTA
42 MAIN COMPUTER DSQC 639 2011-03-24 SETHSTA
41 OPTION: EXT.CUSTOMER CONNECT. SYSTEM SIGNALS 2011-03-24 SETHSTA
40 FPU, FLEXPENDANT OPTION: HOT PLUG 2011-03-24 SETHSTA
39 FPU, FLEXPENDANT 2011-03-24 SETHSTA
38 RUN CHAIN EXT OPERATING WITH OPT: HOT PLUG rel 11.1 2011-03-24 SETHSTA
37 RUN CHAIN EXT OPERATING WITH OPT: HOT PLUG rel. 10.2 and earlier 2011-03-24 SETHSTA
36 RUN CHAIN EXT OPERATING, 2 AND 3 MODE SELECTOR 2011-03-24 SETHSTA
35 RUN CHAIN EXT OPERATING, PANEL BOARD 2011-03-24 SETHSTA
34 BLOCK DIAGRAM RUN CHAIN EXT OPERATING SELECTOR 2011-03-24 SETHSTA
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SETHSTA2011-03-24PLC. ANALOGUE I/O UNIT69.3
SETHSTA2011-03-24PLC. ETHERNET switch CM577-ETH69.4
SETHSTA2011-03-24MAINS CONNECTION72
SETHSTA2011-03-24TRANSFORMER UNIT73
SETHSTA2011-03-24EPS81
SETHSTA2011-03-24SAFE MOVE82
SETHSTA2011-03-24SAFE MOVE83
SETHSTA2011-03-24MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for LV85
SETHSTA2011-03-24MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for HV86
SETHSTA2011-03-24EXTERNAL AXIS no 787
SETHSTA2011-03-24EXTERNAL AXIS no 8 - 988
SETHSTA2011-03-24SERVO DRIVE SYSTEM IRB 12089
SETHSTA2011-03-24CONTROL CABLE IRB 12090
SETHSTA2011-03-24CUSTOMER SIGNALS IRB 12090.5
SETHSTA2011-03-24SERVO DRIVE SYSTEM IRB 14091
SETHSTA2011-03-24CONTROL CABLE IRB 14092
SETHSTA2011-03-24CUSTOMER SIGNAL DUAL CABINET IRB 14093
SETHSTA2011-03-24CUSTOMER SIGNAL SINGLE CABINET IRB 14094
SETHSTA2011-03-24SERVO DRIVE UNIT IRB 26094.5
SETHSTA2011-03-24CONTROL CABLE IRB 26094.6
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL SINGLE/DUAL CABINET IRB 26094.7
80.1 FORCE MEASUREMENT BOX 2011-03-24 SETHSTA
80 AXIS COMPUTER UNIT 2011-03-24 SETHSTA
79 AXIS COMPUTER UNIT 2011-03-24 SETHSTA
78.2 CONTACTOR BOARD 2011-03-24 SETHSTA
78.1 CONTACTOR UNIT 2011-03-24 SETHSTA
78 CONTACTOR UNIT 2011-03-24 SETHSTA
77 CONTACTOR BOARD 2011-03-24 SETHSTA
76.5 FAN UNIT 2011-03-24 SETHSTA
76 POWER SUPPLY DSQC 661 AND 662 FOR SINGLE CABINET 2011-03-24 SETHSTA
75 POWER SUPPLY DSQC 626 AND 627 FOR DUAL CABINET 2011-03-24 SETHSTA
74 OPTION : SERVICE OUTLET 2011-03-24 SETHSTA
73.1 TRANSFORMER UNIT 2011-03-24 SETHSTA
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3HAC024480-005 05
74 61 2 3 5 8
PRH
SETHSTA2011-03-24C-BUS/P-BUS/ to CP/CS IRB460, 660, 76098.4
SETHSTA2011-03-24SERVO DRIVE SYSTEM IRB 660, 76098.5
SETHSTA2011-03-24CONTROL CABLE IRB 660, 76098.6
SETHSTA2011-03-24SERVO DRIVE SYSTEM IRB 141099
SETHSTA2011-03-24CONTROL CABLE IRB 1410100
SETHSTA2011-03-24CUSTOMER SIGNALS DUAL CABINET IRB 1410101
SETHSTA2011-03-24CUSTOMER SIGNALS SINGLE CABINET IRB 1410102
SETHSTA2011-03-24SERVO DRIVE UNIT IRB 1600105
SETHSTA2011-03-24CONTROL CABLE IRB 1600106
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL DUAL CABINET IRB 1600107
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 1600108
SETHSTA2011-03-24SERVO DRIVE UNIT IRB 2400111
SETHSTA2011-03-24CONTROL CABLE IRB 2400112
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL DUAL CABINET IRB 2400113
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 2400114
SETHSTA2011-03-24SERVO DRIVE SYSTEM IRB 2600115
SETHSTA2011-03-24CONTROL CABLE IRB 2600115.1
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL IRB2600115.2
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL DEVICE NET IRB2600115.3
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL PROFI BUS IRB 2600115.4
SETHSTA2011-03-24DevNet//PofiNet/Ethernet addition to CP/CS IRB2600115.5
SETHSTA2011-03-24SERVO DRIVE SYSTEM IRB 4400117
SETHSTA2011-03-24CONTROL CABLE IRB 4400118
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL DUAL CABINET IRB 4400119
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 4400120
SETHSTA2011-03-24SERVO DRIVE SYSTEM IRB 4600123
SETHSTA2011-03-24SERVO DRIVE UNITS IRB 36095
SETHSTA2011-03-24CONTROL CABLE IRB 36096
SETHSTA2011-03-24CUSTOMER SIGNAL DUAL CABINET IRB 36097
SETHSTA2011-03-24CUSTOMER SIGNAL SINGLE CABINET IRB 36098
SETHSTA2011-03-24SERVO DRIVE SYSTEM IRB 46098.1
SETHSTA2011-03-24CONTROL CABLE IRB 46098.2
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL IRB460, 660, 76098.3
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Stalnacke PRH Vasberg PRH
Approved
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74 61 2 3 5 8
PRH
138 DevNet//IBUS//PBUS ADDITION TO CP/CS IRB 6600 - 7600 2011-03-24 SETHSTA
137 CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 6600 - 7600 2011-03-24 SETHSTA
SETHSTA2011-03-24
SETHSTA2011-03-24
SETHSTA2011-03-24CONTROL CABLE IRB 4600124
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL IRB4600125
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL DEVICE NET IRB4600126
CUSTOMER POWER/SIGNAL PROFI BUS IRB 4600127
DevNet//PofiNet/Ethernet addition to CP/CS IRB4600127.5
SERVO DRIVE SYSTEM IRB 66xx - 76xx128
CONTROL CABLE IRB 66xx - 76xx129
COOLING AXES 1/2 DUAL CABINET IRB 6600 - 7600134
SETHSTA2011-03-24
SETHSTA2011-03-24
SETHSTA2011-03-24
136 CUSTOMER POWER/SIGNAL DUAL CABINET IRB 6600 - 7600
SETHSTA2011-03-24COOLING AXES 1/2 SINGLE CABINET IRB 6600 - 7600135
SETHSTA2011-03-24
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL DUAL CABINET PROFIBUS IRB 6600 - 7600139
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL DUAL CABINET INTERBUS IRB 6600 - 7600140
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL DUAL CABINET DEVICE NET IRB 6600 - 7600141
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL SINGLE CABINET PROFI BUS IRB 6600 - 7600142
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL SINGLE CABINET INTERBUS IRB 6600 - 7600143
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL SINGLE CABINET DEVICE NET IRB 6600 - 7600144
SETHSTA2011-03-24SERVO DRIVE SYSTEM IRB 6400R145
SETHSTA2011-03-24CONTROL CABLE IRB 6400R146
SETHSTA2011-03-24CUSTOMER POWER/SIGNAL/BUS IRB 6400R147
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Status:IRC5 SC/DC DESIGN 09 Rel 11.12011-01-28
Stalnacke PRH Vasberg PRH
Approved
3HAC024480-005 05
74 61 2 3 5 8
PRH
Actuator, emergency.Ndstopp (svamptryckknapp)/
Actuator, by electromagnetic.
Alternating current, AC.
Direct current, DC.Likstrm, DC /
Vxelstrm, AC /
Styrning, elektromagnetisk styrdon/
Socket outlet female.Kontakthylsa hona/
Strmtransformator/
Pin male.Kontaktstift hane/
Current transformer.
Lamp.Lampa/
Filter.Filter/
Functional earthing.Strningsfri jord/
Switch manually operated, general.Handmanvrerad brytare, allmn/
Make contact, general.Slutkontakt/
Actuator(operated by pushing).Styrning genom tryckning/
Actuator(operated by turning).Styrning genom vridning/
Actuator (operated by lever).Styrning med spak/
Jord, allmn symbol/Earth , general symbol.
Stomme, ramverk/Functional equipotential bonding
Functional equipotential bondingStomme, ramverk/
Shield.Skrm/
Protective earthing.Skyddsjord/
Target sheet 92
Extra sheet number .1.
Target sheet 92.1
X1 = PIN or Socket
AXIS COMP: BOARD
1
XP1 = Pin
XS1 =Socket
A42Wire data
Signal counter
Wire numberSignal name
Example, showing how to read the information before and after a signal.
(92) (92.1) +24V DRIVE;2 BKAWG20-725
AWG26 0,15AWG24 0,25
AWG20 0,56
AWG18 0,93
AWG14 2,44
Example 2 : GNYE = Green and Yellow.
AWG16 1,25
AWG12 3,02AWG10 4,65
AWG22 0,34
AWG28 0,093
Translation table square area from AWG to mm2.
BK/OGRD/OG BN
BK 709
AWG24
square area AWG24 and cable number 709.Example: Cable with four colour coded wire,
Example 1 : WH/RD = White and Red.
Wire/connector two colour code.
Wire/connector one colour code.
GY = Grey, WH = White, PK = Pink, TQ = Turquoise
BK = Black, BN = Brown, RD = Red, OG = Orange
YE = Yellow, GN = Green, BU = Blue, VT = Violet
Column coordinate number on the drawing
Twisted conductors.Tvinnade ledare/
Triple twisted conductors.Trippel tvinnade ledare/
Quadruple twisted conductors.Fyrdubbelt tvinnade ledare/
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Status:IRC5 SC/DC DESIGN 09 Rel 11.12011-01-28
Stalnacke PRH Vasberg PRH
Approved
3HAC024480-005 05
74 61 2 3 5 8
PRH
Sheet 15 Text old comp. A3(A31 DSQC623 & DSQC602) removed
Sheet 103 - 104, 109 - 110, 115 - 116, 121 - 122, 130 - 134 Position switch removed.
Sheet 17 Text old comp. A3(A31 DSQC623 & DSQC602) removed
Sh. 73 Info text for T1.1, T1.2, T1.3 was change.// 230VAC1 sc.2 and 230VAC2 sc.2 is removed.Sh. 68 x12,x13 and x14 add.
Sh. 28 In all the customer power supply, 0V connected to PE.
Sheet 99 A41.1 Main servo drive unit exchanged with A41.1-4Sheet 98.5 add. IRB660
Sheet 39, 40 Interruption point FPU START removed//USB contact add. at coordinate column 8.
Sheet 105 M1R, M1S, M1T exchanged with M1U, M1V, M1W Likewise every phase.
Sheet 89, 91, 95 A41.1 Main servo drive unit exchanged with A41.1-1, 1-2, 1-3
Sheet 105, 111, 117, 128, A41.1 Main servo drive unit exchanged with A41.1-5,6,7,8
Revison 2 2010 01
Sheet 145-148 IRB6400R removed.
Sheet 105 A41.1 X17, X18, X19 exchanged with A41.1 x11/x12, x14/x16, x13/x15.
Sheet 30 Interruption point FPU START removed//wire 213 removed at coordinate column 6.
Sh. 78 wire 445 changed connection point.
Sheet 85 Fan unit removed to sheet 76.5
Sheet 76.5 New sheet Fan unit removed from sheet 85.
Sheet 45 - 48 is removed.
Sheet 21, 22 and 27 is removed.
Sheet 14 Dual block diagram removed to new sheet 14.1 and 14.2
Sheet 77, 78 Interruption point LOCK1A, LOCK2B, SELF1, SELF2 have been rotated 180 degree.
Sheet 31 Sheet title exchanged from EMERGENCY STOP to SAFETY STOP
Sheet 73.1 New sheet, Option LV transformers for IRB 120 - 4400.
Sheet 56 Ethernet A36 is exchanged to sh. 52.1Sheet 56 CC-link addded.
Sheet 78.1 New sh. included XS40/XP40.
Sheet 87 XS40/XP40 moved to new sh. 78.1
Sheet 69 information exchanged with PLC I/O.
Sheet 15.1 added, Main Drive Unit Low voltage
Sheet 50 Profinet, ext. power supply add (+L , -L)
Sheet 115 - 115.4 added, IRB2600
Sheet 69.1 - 69.4 PLC option added..
Sh. 73 New transformersSh. 56 DSQC 378B exchanged the wrong type DSQC678B.Sh. 55 Shield added to the drawing.Sh. 49 DSQC687 new option, DSQC 510, 637 old option.
Sh. 22 Contact XP1 and XP2 added.
Sh. 34 Run chain ext operating selector exchanged with block diagram for ext. operating selector
Sh. 15 PLC option: "Ethernet switch" was before "Ethernet switch CM577-ETH"Sh. 14.2 Option power supply G9 for 3 external axes add.
Sh. 80.1 New circuit diagram sheet, Force measurement box.
Sh. 53 New DSQC697
Revison 5 2011 03 R11.1
Sh. 85 W136-138 was exchanged with W552,W554,w556.// W550,w551,w553,w555,w557 add.
Sh. 76.5 Additional fan connection
Sh. 138 XP13:f1 Double conductor add. missing in the circuit diagram.
Sh. 73.1 Info text for T1 was changed.// 230VAC1 sc.2 and 230VAC2 sc.2 is removed.
Sh. 145-147 IRB6400R add.
Sh. 75 Process Power supply 0V, connected to PE
Sh. 127.5 was sheet 127// Profibus connection add.
Sh. 127 The profibus connections added.// (Devicenet XS/XP13 and Profinet/Ethernet IP XP9 removed to sheet 127.5.
Sh. 115.5 was sheet 115.4// Profibus connection add.
Sh. 115.4 The profibus connections added.// (Devicenet XS/XP13 and Profinet/Ethernet IP XP9 removed to sheet 115.5
Revison 4 2010 12
Sh. 8 Symbol for Triple twisted, and quadruple twisted added, Coulmn 1.Sh. 1 The adress ABB Automation Technologies AB Robotics was exchanged.
Sh. 35 Run chain ext operating selector exchanged with Panel board X9 and X10.Sh. 36 Run chain ext operating selector without Panel board X9 and X10.Sh. 37 Run chain ext operating selector exchanged with hot plug options rel10.2.Sh. 38 Run chain ext operating selector exchanged with hot plug options rel 11.1.
Sh. 40 Wire number 214-219 was exchanged with 207-212
Sh. 73.1 New transformers
Sh. 21 New graphic sheet, Measurement box. Sh. 24 G3 Ultra cap G3:5 was +//:10 was - ULTRA CAP exchanged with ENERGI BANK // All 0V connected to PE.
Sh. 19 A7 Service was A8 Service.
Revison 3 2010 10
General changes: All power cables have been implemented with conductor area, and colour code.
General changes: All SMB cables have been implemented with conductor area, and colour code.General changes: All customer cables have been implemented with conductor area, and colour code.
Sh. 26 In all the customer power supply, 0V connected to PE.
General changes: The circuit title was before CONTROL SYS. IRC5 M2004 DESIGN 09 exchanged to IRC5 SC/DC DESIGN 09.
Sh. 75 Option Power supply G9 for 3 external axes.Sh. 77 New signals A43X5:1-:4 for external axes.Sh. 78 Auxiliary contacts added, with conductor w758-W761 for 3 external axes.Sh. 78.1 New contact added XP40.2 for 3 external axes.
Sh. 87 A43.x5 exchanged with the signal at column 4, xs5.1:3 xref: 78.2 Sh. 90 CP/CS exchanged with control signals Sh. 90.5 New sheet for the CP/CS
Sh. 90.7 New sheet CP/CS for IRB260Sh. 94.6 New sheet for control signals IRB260
Sh. 96 Lim1A Lim2A Lim1B, Lim2B removed, at column 7Sh. 98.1 New sheet IRB460Sh. 98.2 New sheet IRB460Sh. 98.3 New sheet IRB460Sh. 98.4 New sheet IRB460, IRB660, IRB760
Sh. 98.5 New sheet IRB660 and IRB760Sh. 98.6 New sheet IRB660 and IRB760
-
Location name Function name Page Location name Function name Page
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Lab/Office: Status:IRC5 SC/DC DESIGN 09 Rel 11.1
Stalnacke PRH Vasberg PRH3HAC024480-005
Approved
2011-01-28
05
51 2 3 4 6 7 8
PRH
ADAPTERADAPTERADAPTERADDITIONAL DRIVE UNITADDITIONAL DRIVE UNIT
ADDITIONAL RECTIFIRE UNIT
ADDITIONAL DRIVE UNITADDITIONAL DRIVE UNITADDITIONAL DRIVE UNITADDITIONAL DRIVE UNIT
ANALOGUE I/O UNITAUTOMATIC FUSEAUTOMATIC FUSE
CIRCUIT BRAKERCOMBI I/O UNITCONTACTOR UNITCONTACTOR UNITCONTACTOR UNITCUSTOMER POWER SUPPLYCUSTOMER POWER SUPPLYCUSTOMER POWER SUPPLYCUSTOMER POWER SUPPLYDevice Net Adapter dual channel DSQC659Device Net Adapter single channel DSQC697/DSQC658 oldDEVICENET POWER SUPPLYDEVICENET POWER SUPPLYDeviceNet TM LeanCC-LINKDIG. PART OF RELAY I/O UNITDIGITAL I/O UNITDSQC686 VOLTAGE MEASURE BOARD
EARTH FAULT BREAKER2-MODE SELECTOREMERGENCY PBEMERGENCY PBEMERGENCY PBEMERGENCY PBEMERGENCY PBEMERGENCY STOP PBEMERGENCY STOP PBENCODER UNITENERGY BANKENERGY BANKETHERNET CARD/Option: ETHERNET IPEthernet switchETHERNET/IP Fieldbus adapter DSQC 669EXT.COMPUTER FANEXT.CONTROL PANELEXT.CONTROL PANELEXT.CONTROL PANELEXT.CONTROL PANELEXT.CONTROL PANELEXTERNAL COMPUTER FANFan unitFan unitFAN UNITFAN UNITFAN UNITFLEXPENDANTFLEXPENDANTHot plugINTERBUS M/S (COPPER WIRE)INTERBUS M/S (OPTICAL FIBRE)INTERBUS M/S (OPTICAL FIBRE)INTERBUS MASTERPARTINTERBUS SLAVEINTERNAL FANINTERNAL FANMAIN COMPUTER DSQC639MAIN COMPUTER DQC 639MAIN DRIVE UNIT LV unitMAIN SERVO DRIVE UNIT
3-MODE SELECTOR
333530363734353887888885858585637875798578
1297460877778262626265353262853566159
80.1
743435363738293435677624
52.1574430343536373830
76.576.576.576.576.5
3940385252525265292942438599
3-MODE SELECTOR3-MODE SELECTOR
AXIS COMPUTER BOARDBLEEDERBRAKE CONTACTORCAPACITOR
Profibus DSQC667 44
2-MODE SELECTOR
A41
A41.1
A31
A31
E3-M1
E3
I/O.X
A37-A37.2
A37
A37-10080
A37
A21-S22
FPU1
FPU1
E1-E42
E1-E41
E1
E1-E43
E1-E44
E2-M1
A21
A21
A21
A21
A21
E2
A38.1
A62
A36
G3
G3
I/O.X
A21-S21.3
A21-S21.3
S21.3
A21-S21.3
A21-S21.3
A21-S21.3
A21-S21
A21-S21
F4
FMB-A1
I/O.X
I/O.X
I/Ox
A351
G6
G6
A35.2
A35
G5
G4
G8
G7
A43
A43
A43
I/O.X
F5
C1
K44
R1.1
A42
F2
F1
I/O.X
A41.2
A41.5
A41.4
A41.3
A41.5
A41.4
A41.3
A21-A22
A21-A22
A21-A22
A21-S21.1
A21-S21.1
S21.1
S21.1
S21.1
A38.2-Z1
2-MODE SELECTOR
-
Location name Function name Page Location name Function name Page
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Lab/Office: Status:IRC5 SC/DC DESIGN 09 Rel 11.1
Stalnacke PRH Vasberg PRH3HAC024480-005
Approved
2011-01-28
05
51 2 3 4 6 7 8
PRH
OPTION : HOT PLUGOPTION : HOT PLUGOPTION : HOT PLUG
76.5403735
30OPTION:STATUS LED ON FRONT7243OPTION: 232/422/485 SERIE CONVERTER68Option: REMOTE SERVICE BOX DSQC6808072Option: CIRCUIT BRAKER
80.1Option: 738-177OPTION :DUTY TIME COUNTER
78MOTORS ON CONTACTOR 1MOTORS ON CONTACTOR 2
37
OPTION: MAINS LINE FILTER
MOTOR ON PB 33
38
145MAIN SERVO DRIVE UNITMAIN SERVO DRIVE UNITMAIN SERVO DRIVE UNITMAIN SERVO DRIVE UNITMAIN SERVO DRIVE UNITMAIN SERVO DRIVE UNITMAIN SERVO DRIVE UNITMAIN SERVO DRIVE UNITMAIN SERVO DRIVE UNITMain servo drive unit 2600Main servo drive unit 4600MAIN SWITCHMAINS SWITCHMDU FANMOTOR ON PBMOTOR ON PBMOTOR ON PBMOTOR ON PBMOTOR ON PBMOTOR ON PB
11179899195
94.5117128115123
2372
76.53435
78
30
36
OPTION : CONNECTIONBOX COOLING AXES 134
PANEL BOARD 33PANEL BOARD 34PANEL BOARD 29PANEL BOARD 36PANEL BOARD 37
PANEL BOARD 38PANEL BOARD 41PANEL BOARD run chain, 3-mode selector 30PANEL BOARD with RUN CHAIN 32PANEL BOARD with SAFETY STOP 31PLC Analogue I/O 69.3PLC Digital I/O unit 69.1PLC. CPU unit 69PLC. Ethernet switch 69.4PLC.Devicenet adapter 69PLC.DIGITAL INPUTS and RELAY OUTPUTS 69.2POWER DISTRIBUTION BOARD DSQC662 76POWER SUPPLY DSQC661 76Process Interface Board (PIB) 57PROCESS POWER SUPPLY 24PROFIBUS DP M/S 49PROFIBUS DP SLAVE 66PROFIBUS Fieldbus adapter DSQC 667 44PROFINET DSQC678 50PROFINET IO Fieldbus adapter DSQC 688 44REAKTOR UNIT 73RELAY I/O UNIT 62RELAY UNIT 75REMOTE I/O UNIT 64STATUS DIOD DUAL CABINET 78H1
I/O.X
K41
RELAY I/O
Z2
A38.3
A33.1
A38.2
I/O.X
A33
G2
A57
G1
G2
A63.3
A63.1.XS1
A63.5
A63.1
A63.2
A63.4
A21
A21
A21
A21
A21
A21
A21
A21
A21
A21
A23
Z1
A39
A61
A44
F6
FMB
P1
E5-M1
S22
A21-S22
A21-S22
BOX1
K43
K42
S21.2
S21.2
A21-S21.2
A21-S21.2
A21-S21.2
A21-S21.2
A21-S21.2
E5
Q1
Q2
A41.1-8
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1-6
A41.1
EPS
T1.3 73TRANSFORMER UNITT1.x 73TRANSFORMER UNITT1 73.1TRANSFORMER UNITS1 76.5SWITCH
OPTION : INTERNAL FAN
-
Location name Function name Page Location name Function name Page
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Lab/Office: Status:IRC5 SC/DC DESIGN 09 Rel 11.1
Stalnacke PRH Vasberg PRH3HAC024480-005
Approved
2011-01-28
05
51 2 3 4 6 7 8
PRH
ADDITIONAL DRIVE UNIT
Main servo drive unit 2600
F4
30
EARTH FAULT BREAKER
E2
74F5
30
CIRCUIT BRAKER
C1
74
CAPACITOR
F2
129
AUTOMATIC FUSE
BOX1
75
OPTION : CONNECTIONBOX COOLING AXES
F1
134
AUTOMATIC FUSE
A43
78
CONTACTOR UNIT
E5-M1
78
OPTION : INTERNAL FAN
A41.5
76.5
ADDITIONAL DRIVE UNIT
E5
85
MDU FAN
A41.4
76.5
ADDITIONAL DRIVE UNIT
E3-M1
85
INTERNAL FAN
A41.3
29
ADDITIONAL DRIVE UNIT
E3
85
INTERNAL FAN
A38.3
29
PROFINET IO Fieldbus adapter DSQC 688
E1-E42
44
FAN UNIT
A33.1
76.5
PROFINET DSQC678
E1-E41
50
FAN UNIT
A38.2
76.5
PROFIBUS Fieldbus adapter DSQC 667
E1
44
FAN UNIT
A33
76.5
PROFIBUS DP M/S
E1-E43
49
Fan unit
A57
76.5
Process Interface Board (PIB)
E1-E44
57
Fan unit
A63.3
76.5
PLC.DIGITAL INPUTS and RELAY OUTPUTS
E2-M1
69.2
EXTERNAL COMPUTER FAN
A63.1.XS1
FPU1 FLEXPENDANT 39FMB Option: 738-1 80.1FMB-A1 DSQC686 VOLTAGE MEASURE BOARD 80.1F6 Option: CIRCUIT BRAKER 72
ADDITIONAL DRIVE UNIT
44Profibus DSQC667A38.2-Z187A41.388A41.488ADDITIONAL DRIVE UNITA41.585ADDITIONAL RECTIFIRE UNITA41.279AXIS COMPUTER BOARDA42
Option: REMOTE SERVICE BOX DSQC680A6143OPTION: 232/422/485 SERIE CONVERTERA3930OPTION:STATUS LED ON FRONTA2333PANEL BOARDA2134PANEL BOARDA2129PANEL BOARDA2136PANEL BOARDA2137PANEL BOARDA21
38PANEL BOARDA2141PANEL BOARDA2130PANEL BOARD run chain, 3-mode selectorA2132PANEL BOARD with RUN CHAINA2131PANEL BOARD with SAFETY STOPA21
69.3PLC Analogue I/OA63.469.1PLC Digital I/O unitA63.2
69PLC. CPU unitA63.169.4PLC. Ethernet switchA63.5
69PLC.Devicenet adapter
87CONTACTOR UNITA4377CONTACTOR UNITA4353Device Net Adapter dual channel DSQC659A3553Device Net Adapter single channel DSQC697/DSQC658 oldA35.253DeviceNet TM LeanA351
52.1ETHERNET CARD/Option: ETHERNET IPA3657Ethernet switchA6244ETHERNET/IP Fieldbus adapter DSQC 669A38.152INTERBUS M/S (COPPER WIRE)A3752INTERBUS M/S (OPTICAL FIBRE)A3752INTERBUS MASTERPARTA37-A37.242MAIN COMPUTER DSQC639A3143MAIN COMPUTER DQC 639A3185MAIN DRIVE UNIT LV unitA41.199MAIN SERVO DRIVE UNITA41
145MAIN SERVO DRIVE UNITA41.1111MAIN SERVO DRIVE UNITA41.1-6
79MAIN SERVO DRIVE UNITA41.189MAIN SERVO DRIVE UNITA41.191MAIN SERVO DRIVE UNITA41.195MAIN SERVO DRIVE UNITA41.1
94.5MAIN SERVO DRIVE UNITA41.1117MAIN SERVO DRIVE UNITA41.1128MAIN SERVO DRIVE UNITA41.1115A41.1123Main servo drive unit 4600A41.1-8
80A4468
EPS
EXT.COMPUTER FAN
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Lab/Office: Status:IRC5 SC/DC DESIGN 09 Rel 11.1
Stalnacke PRH Vasberg PRH3HAC024480-005
Approved
2011-01-28
05
51 2 3 4 6 7 8
PRH
OPTION: MAINS LINE FILTERZ173REAKTOR UNIT
Q2
72MAINS SWITCHQ1
75
T1
RELAY UNIT
73
K41
TRANSFORMER UNIT
77
T1.x
OPTION :DUTY TIME COUNTER
73
P1
TRANSFORMER UNIT
23
T1.3
72
R1.1
INTERBUS M/S (OPTICAL FIBRE)A37-10080
62BLEEDER
78
POWER DISTRIBUTION BOARD DSQC662
K44
76
BRAKE CONTACTOR
G3
78
ENERGY BANK
I/Ox
24
CC-LINK
G3
56
ENERGY BANK
I/O.X
76
REMOTE I/O UNIT
G6
64
DEVICENET POWER SUPPLY
I/O.X
28
PROFIBUS DP SLAVE
G6
66
DEVICENET POWER SUPPLY
I/O.X
26
INTERBUS SLAVE
G5
65
CUSTOMER POWER SUPPLY
I/O.X
26
ENCODER UNIT
G4
67
CUSTOMER POWER SUPPLY
I/O.X
26
DIGITAL I/O UNIT
G8
59
CUSTOMER POWER SUPPLY
I/O.X
26
DIG. PART OF RELAY I/O UNIT
G7
61
CUSTOMER POWER SUPPLY
I/O.X
26
COMBI I/O UNIT
FPU1
60
FLEXPENDANT
I/O.X
40
ANALOGUE I/O UNIT 63H1 STATUS DIOD DUAL CABINET 78G2 PROCESS POWER SUPPLY 24G1 POWER SUPPLY DSQC661 76G2 EMERGENCY PB
S22
35
OPTION : HOT PLUG
A21-S21
40
2-MODE SELECTOR
S21.2
34
MOTOR ON PB
A21-A22
33
ADAPTER
S21.2
38
MOTOR ON PB
A21-A22
30
ADAPTER
S21.3
35A21-A22
29
ADAPTER
S21.1
34
3-MODE SELECTOR
A21-S21.1
30
3-MODE SELECTOR
S21.1
37
2-MODE SELECTOR
A21-S21.1
33
3-MODE SELECTOR
RELAY I/O
36
RELAY I/O UNIT
52Z2
85
TRANSFORMER UNIT
K43
73.1
MOTORS ON CONTACTOR 2
S1
78
SWITCH
K42
76.5
MOTORS ON CONTACTOR 1
37A21 EXT.CONTROL PANEL 36A21 EXT.CONTROL PANEL
A21-S21.2
35
MOTOR ON PB
A21
37
EXT.CONTROL PANEL
A21-S21.2
34
MOTOR ON PB
A21-S21.3
36
EMERGENCY STOP PB
A21-S21.2
35
MOTOR ON PB
A21-S21.3
35
EMERGENCY STOP PB
A21-S21.2
34
MOTOR ON PB
A21-S21.3
34
EMERGENCY PB
A21-S22
38
Hot plug
A21-S21.3
38
EMERGENCY PB
A21
37
EXT.CONTROL PANEL
A21-S21.3
38
EMERGENCY PB
A21
36
EXT.CONTROL PANEL
A21-S21
A21-S21.2 38MOTOR ON PB
S21.1 352-MODE SELECTORA21-S22 37OPTION : HOT PLUGA21-S22 35OPTION : HOT PLUG
MAIN SWITCH
EMERGENCY PB
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Lab/Office:DMRO SE/
Status:IRC5 SC/DC DESIGN 09 Rel 11.12011-01-28
Stalnacke PRH Vasberg PRH
Approved
3HAC024480-005 05
74 61 2 3 5 8
PRH
OptionService outlet
F4
X22
Serviceoutlet
F5
Earthfaultprot.
S21
Controlpanel
G3
Ultra cap
A21
Panelboard
Driv
e
G2
G1
XT16
FPU
AC
AC
DC
DC
Fie
ld b
us
230V
A31
Driv
e
Computermodule
Eth
erne
t ser
vice
US
B
LAN
OptionDevicenet PS
G6
I/Ox
AC
I/O
unit
DC
OptionCustomer PS
G4
AC
DC
Customerconnection
OptionCustomer PS
G5
AC
DC
Customerconnection
230V
Q2
-
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Lab/Office:DMRO SE/
Status:IRC5 SC/DC DESIGN 09 Rel 11.12011-01-28
Stalnacke PRH Vasberg PRH
Approved
3HAC024480-005 05
74 61 2 3 5 8
PRH
OptionService outlet
F4
X22
Serviceoutlet
F5
Earthfaultprot.
S21
Controlpanel
G3
Ultra cap
A21
Panelboard
Driv
e
G2
XT16
FPU
AC
DC
Fie
ld b
us
230V
A31
Driv
e
Computermodule
Eth
erne
t ser
vice
US
B
LAN
OptionDevicenet PS
G6
I/Ox
AC
I/O
unit
DC
OptionCustomer PS
G4
AC
DC
Customerconnection
OptionCustomer PS
G5
AC
DC
Customerconnection
230V
Q2
-
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Page14.2
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Document no.Next
Rev. Ind
Lab/Office:DMRO SE/
Status:IRC5 SC/DC DESIGN 09 Rel 11.12011-01-28
Stalnacke PRH Vasberg PRH
Approved
3HAC024480-005 05
74 61 2 3 5 8
PRH
OptionService outlet
F4
X22
Serviceoutlet
F5
Earthfaultprot.
S21
Controlpanel
A21
Panelboard
Driv
e
G1
XT16
FPU
AC
DC
Fie
ld b
us
230V
A31
Driv
e
Computermodule
Eth
erne
t ser
vice
US
B
LAN
OptionDevicenet PS
G6
I/Ox
AC
I/O
unit
DC
OptionCustomer PS
G4
AC
DC
Customerconnection
OptionCustomer PS
OptionEXT. AXES
G5 G9
AC AC
DC DC
Customerconnection
Externalaxes
230V
Q2
-
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Lab/Office:DMRO SE/
Status:IRC5 SC/DC DESIGN 09 Rel 11.12011-01-28
Stalnacke PRH Vasberg PRH
Approved
3HAC024480-005 05
74 61 2 3 5 8
PRH
I/O2
PLC
3
PLC
4
I/O3
I/O4
PLC
5
A62
A63.4A63.3A63.2
923-1
Unit
Allen Bradley Remote I/O (RIO) 721-1
ENC unit
923-1
Digital 24 VDC
A63.1
I/O 1-4
Analog I/O unit AX521 PLCRelay I/O unit DX522 PLCDigital I/O unit DC532 PLC
I/O 1-4
PLC 3-5
Profibus DP Slave
A41 layout sh.15.1
PLC 3-5
I/O 1-4
PLC 3-5
Interbus-S Slave
I/O 1-4
AC500 Com. Module PLC PLC 1PLC 2
XS17
I/O 1-4
CPU unit PM582 PLC
926-1925-1924-1
AD Combi I/O
Analog 4 in/4 outDigital with relay
Opt. No
722-1720-1
723-1726-1
716-1
Pos. No
I/O 1-4719-1
717-1718-1
I/O 1
A63.5
I/O 1-4CC-link slave
I/O 1-4
Denomination
XS
3
E3
COMPUTERA31 DSQC639
Ethernet switch
XS
5/X
S13
XP28
XS2
I/O 1.X5
XS41
I/O 2.X5
DC IN
XS1
X2
X1
X1
X3
X2
FRONT VIEW Opt. INSIDE DOOR WITH PLC I/OOpt. INSIDE DOOR WITH I/O
Q1
S21.3
S21.2
S21.1
S22
XS4
G1 E5
X24 G2
X23
G3
P1
XT
6
XT
6
X22
XT
5.3
XT
5.3
XT
5.2
XT
5.2
XT
5.1
XP0 PE
XT
5.1
XT
31
XT
31XS1
G4
A41A41A41
G5
XS7
FRONTPANEL
F1
F2
XS9
XT16
A62X5
X3
PLC
2
PLC
1
I/O1
X1
-
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PRH
E3 E3
X4X9
X7
X6
X5
X3X1X2X8
STATUSLED
LABEL
A41.1
A41.1A41.2
A41.4A41.5A41.4A41.3 A41.3 A41.5
X16
X7
X1 X1X6X7X8
X1
X8
X16
X9
X1
X9X9
X6X7X8
X9
X7X8
X2
X9
X6X7X8
X6
UP
PE
R S
IDE
X9
X9 UPPER SIDE
X6
X7
X8 UPPER SIDE
X6
UP
PE
R S
IDE
X8
X9
X1 X1 X1 X1X6X7X8
X14
X2X2
X2X6
X8 and X9 onthe upper side.
X2X2
X7X15 X14
X2
X1
X7
X2
X2
X6 X15
FRONT VIEWFRONT VIEW
LV Low voltage HV High voltage
G1 G1
G2G2
G3
X13X12X11X21 X22X22 X23X21
X23 X11X13
G3
X12
F1
MAIN DRIVE UNIT FOR IRB 120 - 1600
F1
MAIN DRIVE UNIT FOR IRB 2400 - 76XX
F2F2
G2
-
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PRH
LEFT VIEW WITHFLANGE DISCONNECT
Z2
E1
E2
R1
Z1
F6
G6
Q1
Q1
G6
F4
F5
A43
K44K43
K42
A21
A44
T1
E4
A42
A44
LEFT VIEW RIGHT VIEW
-
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sure
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artie
s w
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t exp
ress
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PRH
NEW COMPUTERA31 DSQC639
A21
I/O3
G3
G2
I/O4 I/O2 I/O1
XT31(FLOOR MOUNTED)
G7G5G4
G8
XT16
G6
I/O6 I/O5
E2
Q2
S21.3
S21.1
S21.2
LEFTVIEW
FRONTPANEL
FRONTVIEW
RIGHTVIEW
XS
3
XS
5/X
S13
XP28
S22
XS4
XS17
X23 X24
Q2
-
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rodu
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n, u
se o
r di
sclo
sure
to th
ird p
artie
s w
ithou
t exp
ress
aut
horit
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ictly
forb
idde
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PRH
XP0 XS1 XS7
XS2
XS41
Q1
P1
H1
X22
FRONTPANEL
LEFTVIEW
FRONTVIEW
RIGHTVIEW
K42
K43
K44
F6ROOF-MOUNTED
Z1
Q1
A43
R1
E1
T1
A41.4
G9
A41.5
G1
A41.1
A41.3
A42
A44
F4
F5
F1
F2
K41
-
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umen
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rodu
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n, u
se o
r di
sclo
sure
to th
ird p
artie
s w
ithou
t exp
ress
aut
horit
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idde
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PRH
WRISTBANDESD
J21
X2
X1
X8
FIELDBUS
ADAPTERA38
PCI-SLOTS
X17
AXC1A9
X7
X3
COM1
X15
X9
CONSOLE
X4
X12
RL2
LAN
X14
X20
MEMORYCARD
MAINCOMPUTER
A31DSQC639
PANELUNITX8
LABEL
FANE22
X11
A33 Profibus DP M/SA33.1 ProfiNetA34 Dual RS232A35 DevicenetA36 EthernetA37 Interbus M/S
RL3
X18
RL4
PANELBOARD
A21
USB2
X5
X6
X10
SERVICEA7
TPUA8
RL1
STATUSDIOD
USB1
-
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se o
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sure
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artie
s w
ithou
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PRH
X5
X22
X3
X6
X9
X4
A42 Axis computer unit A44 Safe move
DSQC 647
X21
DSQC 646
X23
X4
X3
X1
X1
X7
Out
24V Drive
In
Measurement link 2
X8
Computer module link
X6
Drive link
Contactor bord link
X9
SMB 2
X6
X10
X11
X13Relay output pair 1/2
X3
X2
X4
X11
Driv
e po
wer
supp
ly
X8X7
X4
X5
X1
X1
Console port
SMB 2
SMB 1
X5
SMB 1
X12
X9
Drive power supply
Control signal
Process I/O
A44 EPS unit
A43 Contactor unit
X12
X5
X10
X9 X6X11
X24
-
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se o
r di
sclo
sure
to th
ird p
artie
s w
ithou
t exp
ress
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PRH
FMB.A1.X2
FMB.A1.X1
FMB.XS21) FMB.XP2(FMB.X2)
R1.SMB
FMB
1) FMB.XP2 Bridge connector if no other option.
XS41
DSQC686 FMB.X3
FMB.X1
(FMB.X2)
XP2 SMB
-CONTROLLER
-FMB
Option: 738-1
Reference to circuit diagram 80.1
-MANIPULATOR
-
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artie
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PRH
(( ))
OPTION
CONTROLMODULE
CONTROLMODULE
GN/YE AWG 7/(10mm2)PE connection
Option: If Profinet or Ethernet
Option: If Externa LAN and Profinet
Option: If only Externa LAN
Option: USB CONTROL MODULE
SERVICE PORT
SERVICE PORTXS1/XP1
XS2/XP2
Power cable sheet 89, 91, 94.5, 95, 98.2, 99, 105, 111, 115117, 123, 128, 145
Signal cable sheet 90, 9294.6, 96, 98.3, 100, 106, 112, 115.1, 118, 124, 129, 146
D
C
B
A
-XS41
E
F
G
J
1-PE
6
3
2
1
-XP9
3
2
1
-XP23
1
-XP24
2
6
3
3
4
2
1
-XP28
6
-XS18
1
2
3
-XS17
4
5
-1.XP9.6 / (50) (52.1)-1.XP9.3 / (50) (52.1)-1.XP9.2 / (50) (52.1)-1.XP9.1 / (50) (52.1)
XP9.6 / (115.5) (127.5)XP9.3 / (115.5) (127.5)XP9.2 / (115.5) (127.5)XP9.1 / (115.5) (127.5)
/ PE /
-2.XP28.3 / (50)-2.XP28.6 / (50)
-1.XP28.1 / (43)-1.XP28.2 / (43)-1.XP28.3 / (43)-1.XP28.6 / (43)
-1.XP24.1 / (43)-1.XP24.2 / (43)-1.XP24.3 / (43)
-2.XP28.1 / (50)-2.XP28.2 / (50)
-1.XP24.4 / (43)
XS17.4 / (53)
XS17.5 / (53)
XS17.3 / (53)
XS17.2 / (53)
XS17.1 / (53)
XS18 / (68)
-XP23.6 / (42) (57) (68) (69.4)-XP23.3 / (42) (57) (68) (69.4)-XP23.2 / (42) (57) (68) (69.4)-XP23.1 / (42) (57) (68) (69.4)
MRC_0V4 / (80) (82)
MRCI2_N / (80) (82)
MRCI2 / (80) (82)
MRC_0V5 / (80) (82)MRC_0V6 / (80) (82)
24V_SMB2 / (80) (82)
MRCO2 / (80) (82)
MRCO2_N / (80) (82)
/ (80.1)FMB
-
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PRH
Control module sh.23 - 68
If Option: 3 phase connection
BK
JUMPERJUMPER
BK
BK
BK
L2L2L2L1 L1 L1 L2L2L2L2L1-XT16 L1 L1 L1 L2L2L1 L1
L1
T1
L2
T2
L3
T3
MAIN SWITCH
-Q2
-174
AW
G16
-173
AW
G16
-153
AW
G16
-152
AW
G16
-GN
D_D
M
/
(75)
-230
V A
C1.
1 /
(24)
-230
V A
C1.
2 /
(26)
-230
V A
C1.
3 /
(26)
-230
V A
C1.
4 /
(26)
-230
V A
C1.
5 /
(26)
-230
V A
C1.
6 /
(26)
-230
V A
C2.
1 /
(24)
-230
V A
C2.
2 /
(26)
-230
V A
C2.
3 /
(26)
-230
V A
C2.
4 /
(26)
-230
V A
C2.
5 /
(26)
-230
V A
C2.
6 /
(26)
-230V A
C1_D
M
/
(75)
-230V A
C2_D
M
/
(75)
-
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forb
idde
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Latest revision:
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PROCESS POWER SUPPLYDUAL CABINET
Location:Plant: =
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Stalnacke PRH Vasberg PRH
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PRH
PANEL BOARD
24V SYS24V COOL
AC -INPUT
COMPUTERUNIT
24V PC
+ + NC NC NC - -
ENERGY BANK
+S
ense
NC NC
AW
G24
MAINCOMPUTER
AW
G28
USB
AW
G28
AW
G24
FOR DUAL CABINET
gnye
2/BK1/GN1/WH2/RD
10987654321-X1
4321-X510987654321-X44321-X3654321-X2
5 31-X1
ENERGY BANK
G3
PROCESS POWER SUPPLY
G2
AWG16
-304
AW
G18
-303
AW
G18
-302
AW
G18
-301
AW
G18
-253
AW
G18
-252
AW
G18
-251
AW
G18
-250
AW
G18
-0V
CO
OL
/ (2
9)
-0V
PC
.1 /
(42)
-0V
PC
.2 /
(42)
-0V
SY
S /
(29) +
24V
CO
OL
/ (2
9)
+24
V P
C.1
/ (4
2)
+24
V P
C.2
/ (4
2)
+24
V S
YS
/ (2
9)
-230V A
C2.1
(23)
-US
B2
+5V
/ (4
3)
-US
B2
D+
/ (4
3)
-US
B2
D-
/ (4
3) -US
B2_
GN
D /
(43)
-230V A
C1.1
(23)
-
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Stalnacke PRH Vasberg PRH
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PRH
AC
DC
AC
CustomerConnection
DC
AC
DC
AC
DC
AC
DC
0V24V 24V0V
024-X2 240
65 43
CUSTOMER POWER SUPPLY
G5
CUSTOMER POWER SUPPLY
G4
AW
G16
AW
G16
AW
G16
AW
G16
AW
G16
-704 AWG20
-703 AWG20
-194 AWG16
-193 AWG16
-158
AW
G16
-157
AW
G16
-148
AW
G16
-147
AW
G16
-146
AW
G16
-145
AW
G16
+-_
158
AW
G16
+-_
157
AW
G16
+-1
58A
WG
16
+-1
57A
WG
16
+-1
46A
WG
16
+-1
45A
WG
16
21-XT31
-G8
CUSTOMER POWER SUPPLY
-G7
CUSTOMER POWER SUPPLY
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
GN
YE
GN
YE
GN
YE
GN
YE
GN
YE
BU
BU
BU
BU
024
BU
BU
BU
BU
BU
BU
BU
BU
+.S
LO.3
-148
AW
G16
+.S
LO.3
-147
AW
G16
+.S
LO.2
-194
AW
G16
+.S
LO.2
-193
AW
G16
+.S
LO.2
-148
AW
G16
+.S
LO.2
-147
AW
G16
0024-X2 24
GNDAC-X1 AC
0240024
DEVICENET POWER SUPPLY
G6
0-X224
GNDAC-X1 AC
-X2 24
GNDN-X1 L
024-X2
GNDAC-X1 ACGNDAC-X1 AC
10987
-0V
devi
cene
t.1 /
(55)
-0V
devi
cene
t.2 /
(58)
-0V
devi
cene
t.3 /
(61)
-0V
devi
cene
t.4 /
(63)
-0V
devi
cene
t.5 /
(64)
-0V
devi
cene
t.6 /
(65)
-0V
devi
cene
t.7 /
(66)
-0V
devi
cene
t.8 /
(67)
-230
V A
C1.
2 /
(23)
-230
V A
C1.
3 /
(23)
-230
V A
C1.
4 /
(23)
-230
V A
C1.
5 /
(23)
-230
V A
C1.
6 /
(23)
-230
V A
C2.
2 /
(23)
-230
V A
C2.
3 /
(23)
-230
V A
C2.
4 /
(23)
-230
V A
C2.
5 /
(23)
-230
V A
C2.
6 /
(23)
-+24
Vde
vice
net.1
/ (5
5)
-+24
Vde
vice
net.2
/ (5
8)
-+24
Vde
vice
net.3
/ (6
1)
-+24
Vde
vice
net.4
/ (6
3)
-+24
Vde
vice
net.5
/ (6
4)
-+24
Vde
vice
net.6
/ (6
5)
-+24
Vde
vice
net.7
/ (6
6)
-+24
Vde
vice
net.8
/ (6
7)
-0V
ReS
/ (6
8)
+24
V R
es /
(68)
-
Prepared by, date:29
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ight
s in
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umen
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e in
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atio
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ntai
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ein.
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rodu
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n, u
se o
r di
sclo
sure
to th
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artie
s w
ithou
t exp
ress
aut
horit
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ictly
forb
idde
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Cop
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Page28
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Latest revision:
Approved by, date:
OPT:POWER SUPPLY DSQC609 FOR SINGLE CAB.Location:Plant: =
++Sublocation:
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Rev. Ind
Lab/Office:DMRO SE/
Status:IRC5 SC/DC DESIGN 09 Rel 11.12011-01-28
Stalnacke PRH Vasberg PRH
Approved
3HAC024480-005 05
74 61 2 3 5 8
PRH
CustomerConnection
AC
DC
AC AC
DC DC
0V24V
1)
Process interface boardEthernet switch
1)
1) Additional terminal :1 and :5 when Option, PLC AC500.
024-X2 24
BU
BU
BU
BU
BU
BU
GN
YE
GN
YE
gnye
BU
BU
0024-X2 24
GNDN-X1 L
0024-X2 24
GNDAC-X1 ACGNDAC-X1 AC
-_29
6A
WG
16
-_29
5A
WG
16
10987654321
DEVICENET POWER SUPPLY
G6
CUSTOMER POWER SUPPLY
G5
CUSTOMER POWER SUPPLY
G4
AW
G16
AW
G16
-704 AWG20
-703 AWG20
-298
AW
G16
-297
AW
G16
-296
AW
G16
-295
AW
G16
AW
G16
0
1-XT31 5
-0V
I/O
.1 /
(76)
-+24
Vde
vice
net.8
/ (6
7)
-+24
Vde
vice
net.7
/ (6
6)
-+24
Vde
vice
net.6
/ (6
5)
-+24
Vde
vice
net.5
/ (6
4)
-+24
Vde
vice
net.4
/ (6
3)
-+24
Vde
vice
net.3
/ (6
1)
-+24
Vde
vice
net.2
/ (5
8)
-0V
devi
cene
t.8 /
(67)
+24
V I/
O.1
/ (7
6) -23
0V A
C1.
11 /
(76)
-230
V A
C1.
12 /
(76)
-230
V A
C1.
13 /
(76)
-230
V A
C2.
11 /
(76)
-230
V A
C2.
12 /
(76)
-230
V A
C2.
13 /
(76)
-0V
devi
cene
t.7 /
(66)
-0V
devi
cene
t.6 /
(65)
-0V
devi
cene
t.5 /
(64)
-0V
devi
cene
t.4 /
(63)
-0V
devi
cene
t.3 /
(61)
-0V
devi
cene
t.2 /
(58)
+24
V R
es /
(68)
-0V
ReS
/ (6
8)
-+24
Vde
vice
net.1
/ (5
5)
-0V
devi
cene
t.1 /
(55)
XT
31:1
.2(5
7)
XT
31:5
.2(5
7)
XT
31:1
.1(5
7)
0Vde
vice
net.9
/ (6
9)
+24
Vde
vice
net.9
/ (6
9)
+24
V I/
O.2
/ (6
9)(6
9)
0V I/
O.2
/ (6
9)(6
9)
XT
31:5
.1(5
7)
-
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atio
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ein.
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rodu
ctio
n, u
se o
r di
sclo
sure
to th
ird p
artie
s w
ithou
t exp
ress
aut
horit
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ictly
forb
idde
n.
Cop
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B
Page29
Total
Latest revision:
Approved by, date:
EMERGENCY STOPLocation:Plant: =
++Sublocation:
Document no.Next
Rev. Ind
Lab/Office:DMRO SE/
Status:IRC5 SC/DC DESIGN 09 Rel 11.12011-01-28
Stalnacke PRH Vasberg PRH
Approved
3HAC024480-005 05
74 61 2 3 5 8
PRH
EXTERNALEMERGENCY
STOP PB
EMERGENCYSTOP OUTPUT 2
EMERGENCY STOPRELAY SIGNALS
EXTERNALSUPPLY
EMERGENCYSTOP OUTPUT 1
ES1 top
ES2 top
24V Panel
Run CH1 topRun CH2 top
ES1OUT:AES2 OUT:A
ES2 OUT:BES1OUT:B
Sep ES2:ASep ES1:A
Sep ES1:B
Sep ES2:B
ES2 bottomES1 bottom0V24V Panel
ES1:int
ES2:int
0V 0V24V PANEL
24V PANEL
0V
ES1 ES2
-364
AW
G20
-363
AW
G20
-238 AWG20-237 AWG20
-236 AWG20-235 AWG20
-234 AWG20-233 AWG20
-232 AWG20-231 AWG20
-212 AWG20 BU
-211 AWG20 BU
-210 AWG20 BU
-209 AWG20 BU
-0V COOL / (24) (76)
-0V SYS / (24) (76)
-0V_Sig.ref. / (42)
+24V COOL / (24) (76)
+24V SYS / (24) (76)
+24V_Sig.ref. / (42)
-ES FPU 1.A / (39) (40)
-ES FPU 1.B / (39) (40)
-ES FPU 2.A / (39) (40)
-ES FPU 2.B / (39) (40)
-RC
H1
/ (3
1)
-RC
H2
/ (3
1)
-RS485+ / (42)-RS485- / (42)
-Run
Ch+
/ (3
1)
-Run
Ch_
0V /
(31)
2. See pages / (41)
Run
Ch+
Run
Ch0
V
RunCh+RunCh0V
AWG24
BU
BU
JUM
PE
R
JUM
PE
R
JUM
PE
R
JUM
PE
R
JUM
PE
R
JUM
PE
R
WHBN
WHBU
WHGN
BU
12
12
M
4
3
2
1
-X12
8
7
6
5
4
3
2
1
-X11
6
8
7
5
-X10
14
13
18
17
-X9
16
15
12
11
10
9
8
7
6
5
4
3
-X2
2
1
10
9
8
7
6
5
4
3
-X1
2
1
UU
-ES2-ES1
OPTION:EXTERNAL
CONNECTIONS
1211
21 22
-S21.3 EMERGENCY PB
-E3
INTERNAL FAN
PANEL BOARD
A21
MAINCOMPUTER
FPU
SOFT_ESOSOFT_ESI
24V SYS24V PANEL
0V SYS
24V FPU POWER
24V
PA
NE
L
PROCESS POWER SUPPLY
-
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ight
s in
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umen
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e in
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atio
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ein.
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rodu
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se o
r di
sclo
sure
to th
ird p
artie
s w
ithou
t exp
ress
aut
horit
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ictly
forb
idde
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Cop
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ht 2
003
AB
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Page30
Total
Latest revision:
Approved by, date:
RUN CHAIN OPERATING, 3 MODE SELECTORLocation:Plant: =
++Sublocation:
Document no.Next
Rev. Ind
Lab/Office:DMRO SE/
Status:IRC5 SC/DC DESIGN 09 Rel 11.12011-01-28
Stalnacke PRH Vasberg PRH
Approved
3HAC024480-005 05
74 61 2 3 5 8
PRH
OP_COMOP_MAN
OP_AUTOOP_MAN_FS
24V COOL
TACHO
FAN 0V
EN1_1AEN1_1BEN2_1BEN2_1A
EXTERNALENABLE DEVICE
OPTION
24V SYS
0V SYSGeneral in1General in2General in3General in4General in5General in6
24V PANEL
General in7
24V FPU POWER
General in8
X3 and X4only in DSQC 630
0V
FPU
+24V
General out1General out2General out3General out4General out5General out6General out7General out80V
RS485+RS485-24V DC
0V
M
+
-
8
7
6
5
4
3
2
1
-X2-SUP_ST2
-SUP_ST1
-GS2
-ES2
-ES1
-ENABLE1
-AS2
-AS1
8
7
6
5
4
3
2
1
-X20
3
2
-X18
1
4
3
2
1
-X15
9
4
3
2
1
-X10
-0V PANELB / (39) (40)
+24V FPU POWER / (39) (40)
-EN
1 /
(31)
-EN1.1 / (39) (40)
-EN1.2 / (39) (40)
-EN
2 /
(31)
-MA
N1
/ (3
1)
-MA
N2
/ (3
1)
-SP
EE
D /
(32)
1.See pages / (41)
Option:ExternalConnections
JUMPER
JUMPER
JUMPER
JUMPER
BK
BN
RD
WHBN
WHGN
BU
WHOG
BN
GN
WHBU
OG
-GS1
19
10
9
8
-X9
7
6
5
4
3
2
1
10
9
8
7
-X6
9
8
7
6
5
4
3
2
1
-X4
10
9
8
7
6
5
4
3
2
1
-X3
8
7
6
5
4
3
2
1
MOTOR ON PBS21.2
3-MODE SELECTOR
S21.1
-E2
-E2EXT.COMPUTER FAN
-A23
OPTION:STATUSLED ON FRONT
A21PANEL BOARD run chain, 3-mode selector
AWG26
-362 AWG20 BU
-361 AWG20 BU
-360 AWG20 BU
-246
EX
T.C
OM
MO
N 2
-245
EX
T.A
UT
O 2
-244
EX
T.M
AN
2
-243
EX
T M
AN
FS
2
-242
EX
T.C
OM
MO
N 1
-241
EX
T.A
UT
O 1
-240
EX
T.M
AN
1
-239
EX
T M
AN
FS
1
-230 AWG20 BU
-229 AWG20 BU-228 AWG20 BU
-227 AWG20 BU-226 AWG20 BU-225 AWG20 BU
-224 AWG20 BU
-223 AWG20 BU-222 AWG20 BU-221 AWG20 BU
-220 AWG20 BU
-208 AWG20 BU
-207 AWG20 BU
-206 AWG20 BU
-205 AWG20 BU
X1X2
1314
5
6 12 10
13
14 16 20
17
18 22 24
1
2 4 8
3
2
-X18
1 3
2
1
-X1
24V PANEL
>1
-
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umen
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atio
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ein.
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se o
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sclo
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ird p
artie
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ithou
t exp
ress
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horit
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idde
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Cop
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Page31
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SAFETY STOPLocation:Plant: =
++Sublocation:
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Rev. Ind
Lab/Office:DMRO SE/
Status:IRC5 SC/DC DESIGN 09 Rel 11.12011-01-28
Stalnacke PRH Vasberg PRH
Approved
3HAC024480-005 05
74 61 2 3 5 8
PRH
AUTOSTOP
GENERALSTOP
SUPERIORSTOP
&
AS1+
AS1-AS2+
AS2-GS1+
&
GS1-CH2GS2+
GS2-
SS1+
SS1-SS2+
SS1
SS2-
0V0V
0V
SOFT SSSS2
AS1
AS2
GS1
GS2 CH1
24V PANEL24V PANEL
24V SYS
0V SYS
24V PANEL
SS1
SS2
24V PANEL24V FPU POWER
OPTION:EXTERNALCONNECTIONS
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
6
-X6
5
4
3
2
1
12
-X5
11
10
9
8
7
6
5
4
3
2
1
A21PANEL BOARD with SAFETY STOP
-EN
1 /
(30)
-EN
2 /
(30)
-EN
AB
LE2_
1 /
(32)
-EN
AB
LE2_
2 /
(32)
-EN
AB
LE2_
3 /
(32)
-EN
AB
LE2_
4 /
(32)
-MA
N1
/ (3
0)
-MA
N2
/ (3
0)
-RC
H1
/ (2
9)-R
CH
1 /
(32)
-RC
H2
/ (2
9)-R
CH
2 /
(32)
-Run
Ch+
/ (2
9)
-Run
Ch_
0V /
(29)
1. See pages / (41)
24V
PA
NE
L
SOFT GS
AS1
AS2
SOFT AS
GS1
GS2
-
Prepared by, date:33
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ight
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umen
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ein.
Rep
rodu
ctio
n, u
se o
r di
sclo
sure
to th
ird p
artie
s w
ithou
t exp
ress
aut
horit
y is
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ictly
forb
idde
n.
Cop
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003
AB
B
Page32
Total
Latest revision:
Approved by, date:
RUN CHAINLocation:Plant: =
++Sublocation:
Document no.Next
Rev. Ind
Lab/Office:DMRO SE/
Status:IRC5 SC/DC DESIGN 09 Rel 11.12011-01-28
Stalnacke PRH Vasberg PRH
Approved
3HAC024480-005 05
74 61 2 3 5 8
PRH
0V
24V PANEL
0V
24V PANEL
0V
24V PANEL
0V
24V PANEL
RUN CH1RUN CH1Ret
RUN CH2RetRUN CH2
SPEED0V
ENABLE2_2ENABLE2_2Ret
AC_ON10V
RUN CH1RUN CH1Ret
RUN CH2RetRUN CH2
SPEED0V
ENABLE2_3ENABLE2_3Ret
AC_ON10V
RUN CH1RUN CH1Ret
RUN CH2RetRUN CH2
SPEED0V
ENABLE2_4ENABLE2_4Ret
AC_ON10V
1
-X17
10
9
8
7
6
5
3
4
-0V / (77)
-0V.1 / (75)-AC_ON.1 / (75)
-ENABLE2_1 / (31) -ENABLE2.1 / (77)-ENABLE2_1Ret / (77)
-ENABLE2_2 / (31)
-ENABLE2_3 / (31)
-ENABLE2_4 / (31)
-RCH1 / (31)
-RCH2 / (31)
-RUN_CH1 / (77)-RUN_CH 1Ret / (77)
-RUN_CH2 / (77)-RUN_CH 2Ret / (77)
-SPEED / (30)
RUN CH1
-SPEED / (77)
2
1
-X14
10
9
8
7
6
5
3
4
2
1
-X8
10
9
8
7
6
5
3
4
2
1
-X7
A21PANEL BOARD with RUN CHAIN
BU
BU
BU
BU
BU
BU
10
9
8
7
6
5
3
4
2
RUN CH1Ret
RUN CH2RetRUN CH2
SPEED0V
ENABLE2_1ENABLE2_1Ret
AC_ON10V
CONTROLMODULE
if not used
if not used
if not used
if not used
if not used
if not used
Drivemodule1A43.X1ANDK41.X1
Drivemodule2A43.X1
Drivemodule3A43.X1
Drivemodule4A43.X1
-
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ein.
Rep
rodu
ctio
n, u
se o
r di
sclo
sure
to th
ird p
artie
s w
ithou
t exp
ress
aut
horit
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ictly
forb
idde
n.
Cop
yrig
ht 2
003
AB
B
Page33
Total
Latest revision:
Approved by, date:
RUN CHAIN OPERATING, 2 MODE SELECTORLocation:Plant: =
++Sublocation:
Document no.Next
Rev. Ind
Lab/Office:DMRO SE/
Status:IRC5 SC/DC DESIGN 09 Rel 11.12011-01-28
Stalnacke PRH Vasberg PRH
Approved
3HAC024480-005 05
74 61 2 3 5 8
PRH
OPTION
OG
OG
OG
OG
OG
OG
BU
BU
BU
BU
BU
BU
BU
BU
BU 1314
X1X2
13
14
159
10
115
6
71
2
3
19
10
9
7
6
5
3
-X9
2
1
-246 EXT.COMMON2
-245 EXT.AUTO2
-244 EXT.MAN2
-242 EXT.COMMON1
-241 EXT.AUTO1
-240 EXT.MAN1
-230 AWG20 MONLMP
-229 AWG20 MOTON
-228 AWG20 24V PANEL
-226 AWG20 MAN1
-225 AWG20 AUTO1
-224 AWG20 0V
-222 AWG20 MAN2
-221 AWG20 AUTO2
-220 AWG20 24V panel8
7
S21.1-X1
6
5
4
3
2
1
MOTOR ON PBS21.2
2-MODE SELECTOR
S21.1
PANEL BOARDA21
-
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ein.
Rep
rodu
ctio
n, u
se o
r di
sclo
sure
to th
ird p
artie
s w
ithou
t exp
ress
aut
horit
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ictly
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idde
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Cop
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BLOCK DIAGRAM RUN CHAIN EXT OPERATING SELECTOR
Location:Plant: =
++Sublocation:
Document no.Next
Rev. Ind
Lab/Office:DMRO SE/
Status:IRC5 SC/DC DESIGN 09 Rel 11.12011-01-28
Stalnacke PRH Vasberg PRH
Approved
3HAC024480-005 05
74 61 2 3 5 8
PRH
Acc. to sheet 36OPTIONEXT-S21.1 (2 OR 3-MODE SELECTOR)
1) EXT A21.X9
EXTERNAL CONTROL PANELAcc. to sheet 35
EXT.S21.1-X1
S21.2 MOTOR OM PB
OPTION TERMINAL
EXT.S21.3 EMERGENCY STOP PB
X10
X9
BLOCK DIAGRAM FOR THE RUN CHAIN AND EXTERNAL CONTROL PANEL WITH OPTIONS.
A21 PANEL BOARD
CONTROL MODULE CABINET
FLEX PENDANTXS4
DP1-DP4 duoble press
1) TERMINALEXT-A21.X10
SHEET 37 and 38MAIN COMPUTER A31-A8
Option Hot plug S22 with SINGLE cabinet
EXT-A22-X2 ADAPTER A32.A8
1) In Option EXT.CONTROL PANEL,the terminal X9 and X10 includedonly in Rel.10.2 and earlier.
Acc. to sheet 36 Acc. to sheet 36
Acc. to sheet 36
Acc. to sheet 36
Acc. to sheet 36 and 37
Acc. to sheet 37
Option Hot plug S22 with DUAL cabinet
Acc. to sheet 37 rel.10.2 and earlierAcc. to sheet 38 rel.11.1
Acc. to sheet 38
Acc. to sheet 37
-
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ird p
artie
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horit
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Approved by, date:
RUN CHAIN EXT OPERATING, PANEL BOARDLocation:Plant: =
++Sublocation:
Document no.Next
Rev. Ind
Lab/Office:DMRO SE/
Status:IRC5 SC/DC DESIGN 09 Rel 11.12011-01-28
Stalnacke PRH Vasberg PRH
Approved
3HAC024480-005 05
74 61 2 3 5 8
PRH
CONTROL MODULE
24V FPU0VEN1_1EN1_2
FPU_START
EARTHEARTH
ES PANEL 2B
ES PANEL 1BES PANEL 1B
ES FPU2AES PANEL 2B
MONLMP
MOTON24V PANEL MAN FS1MAN1AUTO10VMAN FS2MAN2AUTO224V PANEL
ES FPU2A
ES FPU1AES FPU1A
9
8
7
6
5
4
3
2
1
X10
19
18
17
16
15
14
13
12
11
10
9
7
6
5
3
2
1
-X9
PANEL BOARDA21
GN/WH