DFM & M-Flow Report-TQC ST Cap
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Transcript of DFM & M-Flow Report-TQC ST Cap
![Page 1: DFM & M-Flow Report-TQC ST Cap](https://reader035.fdocuments.net/reader035/viewer/2022062403/55d1c7b5bb61eb9b688b4723/html5/thumbnails/1.jpg)
Design For Manufacturing & Mould Flow Reports
Part Name : TQC ST CAPPart Number : 950607Customer : -
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DFM REPORT SPECIFICATION
Customer : - DFM By : Kanissh
Contact Person : Maarten Art Review By : -
PART SPECIFICATIONSProject Name : Nil Model Name : NilPart Name : TQC ST CAPPart No : 950607
No. of Cavities: 1Plastic Material : ABS Novodur P2H-
ATShrinkage : 0.45% (1.0045)Part Format : 2D & 3D
MOULD SPECIFICATIONSMould Construction : 3 Plate MouldInsert Material : 718HH ( Hardness : 36-38
HRC)M/Base Material : 760 (LKM)Gating : Pin-Point Gate (2x)Texture Grade : Not RequiredEjection : Normal Hot Runner: : Not RequiredExternal Undercut : Not RequiredInternal Undercut : Not requiredExchange Core : Not RequiredExchange Cavity : Not Required
DFM INDEX NUMBER ( please refer to index number))
Runner & Gate Location
# 1 Core & Cavity Sub Inserts
External & Internal Undercut
#5#5.1
Remarks :
Cavity Finishing : Normal Polishing
Core Finishing :Normal PolishingDraft Angle & Texture
# 4 Thin Steel & Sharp Steel
Ejection System / Core & Cavity Pins
# 3
Parting line / Basic Concept
# 2 Engraving # 3
Step Down at Core
Sink Mark M/F Critical Tolerances
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Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
INDEX
NO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 1 Gate type and location :
Propose Ø2.00mm Dia. & 0.50mm Dome for Pin Point Gate to part as per above sketch.
0 OK Accepted
NG – Not Accepted
waiting open
Part Size = 316.35X145.17X51mm
Part Thickness = overall 2.00mm
Part volume = 114.84 cm3
Part weight = 120.58 grams
Pin Point Gate (2x)
Request Dome for Pin Point Gate
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INDEX
NO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 2 Main Parting Line & Concept.
Shown Basic Surface Concept as above sketch. Parting line shown in red colour, Blue surface belong to cavity and Pink surface will be as core.
0 OK Accepted
NG – Not Accepted
waiting open
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
CAVITY
CORE
PLPL
PL PL
CAVITY
CORE
Parting Line
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INDEX
NO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 3 Ejector Pins & Engraving Proposal
Propose to have ejector pins and engraving location as per above sketch.
0 OK Accepted
NG – Not Accepted
waiting open
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
EJECTOR PIN DIA 8EJECTOR PIN DIA 3
EJECTOR PIN DIA 6
EJECTOR PIN DIA 4
SLEEVE PIN
Engraving Area
Engraving & Month/Year Code Location
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 4 Draft AnglePropose to have Draft Angle at no draft surface.
0 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
cavity
core
No draft angle
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 4 Draft AnglePropose to have Draft Angle 2 degree . (Yellow Color )
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 5 UndercutProposal to reverse the draft angle in order part can be released.
0 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
All the Pink & Blue Colour area is an Undercut, part can not mould release.
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 5.1 UndercutProposal to joint the broken surface to avoid an undercut.
0 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
Broken surface at Green color area, required joint surface.
Or else this will be an undercut.
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 5.2 UndercutProposal to reverse the draft angle.
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 5.3 UndercutProposal to delete the Radius corner change to shape edge in part can be released
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 5.4 UndercutProposal to delete the Radius corner change to shape edge in part can be released
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 5.5 UndercutProposal to delete the Radius corner change to shape edge in part can be released
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 5.6 UndercutProposal to delete the Radius corner change to shape edge in part can be released
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 5.7 UndercutProposal to delete the Radius corner change to shape edge in part can be released
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 5.8 UndercutProposal to delete the Radius corner change to shape edge in part can be released
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 5.9 UndercutProposal to reverse draft angle in part can be released.
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 6.0 UndercutProposal to reverse draft angle in part can be released.
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 6.1 Undercut StepProposal to add material in part can be released.
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 6.2 Undercut GapProposal to add material in part can be released.
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 6.3 Undercut StepProposal to add material in part can be released.
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 6.4 Undercut GapProposal to add material in part can be released.
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 6.5 Undercut StepProposal to add material in part can be released.
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 6.6 Undercut Proposal to delete the Radius change to shape edge in part can be released.
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 6.7 Undercut Proposal to reverse draft angle in part can be released
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 6.8 Undercut Proposal to reverse draft angle in part can be released
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
![Page 27: DFM & M-Flow Report-TQC ST Cap](https://reader035.fdocuments.net/reader035/viewer/2022062403/55d1c7b5bb61eb9b688b4723/html5/thumbnails/27.jpg)
INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 6.9 Undercut Proposal to reverse draft angle in part can be released
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 7.0 Undercut Proposal to delete the Radius change to shape edge in part can be released.
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 7.1 Undercut StepProposal to cut material in part can be released
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 7.2 Draft AnglePropose to have Draft Angle 2 degree .
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
Draft Angle 2°
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INDEXNO.
DFM CHECKLIST POINT DFM REV
STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :
# 7.3 Thin RibProposal to reverse draft angle to side.Reason : Steel material at cavity side not enough for rib fitting
01 waiting Open OK Accepted
NG – Not Accepted
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
REV - 01
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Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
Fill Time
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Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
Fill Time (Plastic Flow Animation)
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Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
Sink Mark
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Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
Sink Mark
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Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
Air Traps
Air Vent will open to avoid the Air Traps
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Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
Air Traps
Air Vent will open to avoid the Air Traps
![Page 38: DFM & M-Flow Report-TQC ST Cap](https://reader035.fdocuments.net/reader035/viewer/2022062403/55d1c7b5bb61eb9b688b4723/html5/thumbnails/38.jpg)
Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
Weld Lines
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Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
Weld Lines
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Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
Warping Deflection
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Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -
Warping Deflection