DFG-100 XCEL SERIES GAS CONVECTION OVEN … xcel series gas convection oven replacement parts list...

EFFECTIVE MARCH 6 2006

DFG-100 XCEL SERIESGAS CONVECTION OVEN

REPLACEMENT PARTS LIST

Superseding All Previous Parts Lists.The Company reserves the right to make substitution in the event that items specified are not available.ERRORS: Descriptive and/or typographic errors are subject to correction.

www.blodgett.com

BLODGETT OVEN COMPANY, 44 Lakeside Avenue, Burlington, Vermont 05401 USATelephone: (802) 860-3700 (800) 331-5842 Fax: (802) 860-3732

www.blodgett.com

SERIAL NUMBER IDENTIFICATION CODE:

RI = DFG100 XCEL

SERIAL NUMBER EXAMPLES

062001RI001T (NEW STYLE)

06/20/01 = DATE

RI = LETTER CODE FOR DFG100XCEL

001 = FACTORY SEQUENCE

T = TOP OVEN

IMPORTANT: When ordering parts, please provide the model, gastype and serial number of the oven. The identification plate islocated above the right hand door under the ledge.

SERIAL NUMBER LOCATION / KEY:

MARCH 6, 2006 2 DFG100 XCEL

TO OBTAIN LITERATURE:Blodgett Literature Department

800-331-5842, x2035Fax: 802-860-3755

Email: [email protected]

www.blodgett.com

Doors Are Not Returnable

TABLE OF CONTENTS

SOLID STATE INFINITE CONTROLS ................................................... PAGE 4

SOLID STATE DIGITAL CONTROLS, 5 KEY ....................................... PAGE 5

SOLID STATE CHPRO3 CONTROLS, 14 KEY ..................................... PAGE 6

SOLID STATE IQ2 CONTROLS, 23 KEY .............................................. PAGE 7

SOLID STATE CONTROLS WITH HUMIDAIRE 5 KEY ........................ PAGE 8

HUMIDAIRE COMPONENTS ................................................................ PAGE 9

EXPLODED INTERIOR VIEW ............................................................... PAGE 10

INTERIOR COMPONENTS W/EXTERIOR VIEW .................................. PAGE 11

BURNER & PIPING COMPONENTS ..................................................... PAGE 12

GAS VALVE ASSY ................................................................................ PAGE 13

DOOR COMPONENTS .......................................................................... PAGE 14

LOWER DOOR SUPPORT COMPONENTS ......................................... PAGE 15

ACCESSORIES ...................................................................................... PAGE 16


LIGHT OFFOVEN READY

OVEN OFF

COOLDOWN

HIGHFAN

THERMOSTAT

OFF0

5

10

15

20

25

303540

45

50

55

60

TIMER

LOW FANHIGH RATE DISABLED WITH LOW FAN

°C

70

90

150

170

190210

°F

230

250

270

290

150

200250

300

325

350

375 400 425

450475

500

525

550

275

110130

DISCONNECT THIS PRODUCT FROM THEPOWER SUPPLY BEFORE OPENING THE

CONTROL MODULE

ON

OFF

GAS SHUTOFF

80,000BTU

60,000BTU

ROAST

RAPID COOK

FROZENHEAVY LOAD

BAKE

STD. COOK

FRESHLIGHT LOAD

SOLID STATE INFINITE CONTROLS

Ref. PartNo. No. Description

1 36546 Controller, Temperature, Solid State Modular2 36506 Probe, Temperature, Solid State3 18225 Timer, 60 Minute, 120V, 60 HZ4 21068 Mode Selector Switch, 4 pos5 36616 Knob, Replacement, all functions Qty 36 36602 Rate Switch7 36376 Gas Switch, On/Off8 18265 Indicator Light, Round, Red 28V9 36121 Buzzer, 120V10 20355 Transformer 115V to 24V11 36432 Spark Box Nat & LP12 36603 Relay, 120V13 30662 Momentary Light Switch Kit14 36651 Plug, for Light Switch

NOTE: For units without lights only, use this plug piece.15 36604 Terminal Block, for controller

30503 Terminal Block, interconnecting, at rear of unit36484 Harness, Wiring, Inf.


22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)23077 Capacitor, Electrolytic 2 SP16326 Test Cord

16 37324 Module Assy, Infinite 2 SP36580 Harness, Rear ConnectingNOTE: Modules include everything pictured

above, except probe.

1

3

4

6

7

8

9

10

11

12

13

14

2

15

16

OVENS BUILT AFTER 10/22/03-THESE PARTS WERE ADDED/CHANGED


1 37317 Timer, 60 Min 24V 2 37489 Buzzer, 24V 3 37090 Harness, Module Inf 4 37058 Relay, 24 V 5 R3984 Relay, DPST 24V

37334 Harness, Infinte Add-In 6 R8740 Rate Switch

37324 Module Assy, Infinte 2 SP-Includes everythingpictured below.

5

4

1

3

3

5

2

HEAT PULSE HOLD

START

STOPTIME TEMP

HOLD PULSE

HIGH RATE DISABLED WITH LOW FAN


CONTROL MODULE

ON

OFF

GAS SHUTOFF

80,000BTU

60,000BTU

ROAST

RAPID COOK

FROZENHEAVY LOAD

BAKE

STD. COOK

FRESHLIGHT LOAD

OVEN OFF

COOLDOWN

HIGHFAN

LOW FAN


SOLID STATE DIGITAL CONTROLS

TIME & TEMPERATURE CONTROL

5 KEY DIGITAL


1 30658 Controller, Temperature, Solid State Digital2 36506 Probe, Temperature, Solid State3 21068 Mode Selector Switch, 4 pos4 36616 Knob, Replacement, Mode5 36617 Knob, Replacement, Adjust temperature6 36602 Rate Switch7 36376 Gas Switch, On/Off8 20355 Transformer 115V to 24V9 36432 Spark Box Nat & LP10 36603 Relay, 120V11 30662 Momentary Light Switch Kit12 36651 Plug, for Light Switch


30503 Terminal Block, interconnecting, at rear of unit36465 Harness, Wiring SSD22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)23077 Capacitor, Electrolytic 2 SP16326 Test Cord36580 Harness, Rear Connecting

3

2

4

5

12

6

7

8

10

13

9

11

1


1 37090 Harness, Control 2 37058 Relay, 24VAC

37769 Harness, Probe Jumper 3 R3984 Relay, DPST 24V 6 R8740 Rate Switch

37306 Module Assy, SSD Controls


NOTE: Modules include everything pictured below.

1

2

3

1

HIGH RATE DISABLED WITH LOW FAN


CONTROL MODULE

ON

OFF

GAS SHUTOFF

80,000BTU

60,000BTU

ROAST

RAPID COOK

FROZENHEAVY LOAD

BAKE

STD. COOK

FRESHLIGHT LOAD

OVEN OFF

COOLDOWN

HIGHFAN

LOW FAN

HR/MIN

1

TEMPHOLD

MIN/SEC

READY

HEAT

FAN

2 3

START PROG STOP

SOLID STATE CONROLS

CH PRO 3 CONTROL

14 KEYS


22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)23077 Capacitor, Electrolytic 2 SP16326 Test Cord36763 Harness, Rear Connecting


1 37087 Controller, CH Pro 32 36720 Probe, Temperature, CH Pro 33 21068 Mode Selector Switch, 4 pos4 36616 Knob, Replacement5 36602 Rate Switch6 36376 Gas Switch, On/Off7 20355 Transformer 115V to 24V8 36432 Spark Box Nat & LP9 36603 Relay, 120V, Hi Speed10 R3983 Relay, 120V, Low Speed11 30662 Momentary Light Switch Kit12 36651 Plug, for Light Switch


30503 Terminal Block, interconnecting, at rear of unit14 XXXXX Control Panel & Decal Assy

36465 Harness, Wiring SSD

1

3

6

5

4

12

11

10

9

7

8

13

14

2



1 R3984 Relay, DPST 24VAC2 37090 Harness, Control3 37058 Relay, 24VAC 6 R8740 Rate Switch

37311 Module Assy, CHPRO 3 Controller

NOTE: Modules include everything pictured below.

2

2

3

1

OVENOFF

OVENON

ON

OFF

GAS SHUTOFF

80,000BTU

60,000BTU

HEAT HIGHFAN

LOWFAN

PROGRAM

HOLDCOOL

DOWNACTUALTEMP

SETTEMP

PROG TOGGLECLEAR

SCAN ENTER

1

2

3

4

5

6

7

8

9

10

SHELF1

SHELF2

SHELF3

SHELF4

SHELF5


SOLID STATE CONTROLS

IQ2 CONTROL


1 36141 Controller, IQ22 36720 Probe, IQ23 19619 Rocker Switch, DPST, Black4 36376 Gas Switch, On/Off5 36602 Rate Switch6 36446 Relay, 24V Qty 2 per oven7 36628 Relay, 24V, Qty 1 per oven8 36604 Terminal Block, 3 pole9 36700 Transformer, 120/240V to 24V Step Down10 36432 Spark Box, Nat & LP11 36403 Decal, IQ2

XXXXX Control Panel & Decal Assy33072 Harness, Control22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)23077 Capacitor, Electrolytic 2 SP16326 Test Cord36295 Harness, Rear Connecting

12 36680 Module Assy, IQ2 ControllerNOTE: Modules include everything pictured

above, except probe.

11

1

8

3

10

9

6

7

4

5

1

1223 KEYS

SOLID STATE CONTROLS WITH HUMIDAIRE

5 KEYS



1

2

3

4

5

6

7

10

9

8

1 30658 Controller, temperature 2 20355 Transformer, 115V to 24V 3 30662 Momentary Light Switch Kit 4 21068 Switch, Rotary 4 Position 5 36616 Knob, Mode 6 36617 Knob, Adjust 7 36376 Switch, Gas On/Off 8 36432 Control, Ignition 9 37090 Harness, Digital 10 36602 Switch, Rate 11 37058 Relay, 24 VAC 12 19014 Light, Indicator 28 VAC Amber

36853 Harness, Humidaire 13 36854 Timer, Preset Humidaire 14 R3984 Relay, DPST 24V 15 37232 Pushbutton, Flush

37098 Harness, Rear Humidaire37769 Harness, Jumper Probe

11

12

1413

15

9

HUMIDAIRE COMPONENTSMARCH 6, 2006 9 DFG100 XCEL


36911 Regulator and Solenoid Assy 24VAC (includes everything pictured above) 1 M0959 Fitting, Compression 1/4 x 1/8 2 R10837 Valve, Solenoid 3 R10838 Coil, Solenoid 24VAC 4 18312 Nipple, Brass Hex 1/4 x 1.38 5 18410 Tee, Brass 11/16 x 1-9/16 6 36910 Regulator, Pressure 7 18309 Elbow, Brass 1/4 Pipe 90 DEG 8 R7329 Screw, 8-32 X.5 SS PANHEAD PHIL 9 37231 Bracket, Regl & Solenoid 10 18473 Bushing, 3/4 x 1/4 Hex

18314 Thermal Switch, SPNO32875 Tape, Gore-tex gasket37215 Dam, Liner Bottom18339 Cap, End19086 Grommet, Rubber 5/819087 Grommet, Nylon Split21928 Terminal, Female .250 SPA33488 Tube, Flex 1/4 x 12"36623 Cover, Element Opening36909 Fitting, Compression36931 Tube, Water Inject4817 Clip, Thermostat Bulb

1

32

1

4

7

5

4

6

8

9

104

○

○

○

○


1 36427 Burner Assy, In Shot NAT1 36428 Burner Assy, In Shot LP2 36420 Heat Deflector Assy3 33171 Blower Wheel

33147 Wheel Puller4 37453 Motor Mount & Panel Assy.5 37022 Motor, 115V, 1PH, 3/4 HP, 2 SP

EXPLODED INTERIOR VIEW

1

2


SEE PAGE 12 FOREXPLODED VIEW OF BURNER.

3

4

5

LINERNOT REPLACEABLE


INTERIOR COMPONENTS & EXTERIOR VIEW


1 36437 Interior Baffle, Porcelain, Blower Wheel Cover2 33171 Blower Wheel

33147 Wheel Puller3 37022 Motor, 115V, 3/4 HP, 2 SP15 37453 Motor Mount & Panel Assy4 4342 Lamp, Qty 2 per oven

4922 Socket, for Lamp Qty 2 per oven36435 Housing, for Socket & Lamp

5 18768 Racks, Each, Qty 5 per oven6 36900 Rack Support Kit, Set of 214 36620 Stops, Rack Each Qty 2 per oven7 37202 Combustion Compartment Cover

1

3

2

4

5

6

7 8

9

10

11

12

14

13

15

SEE PAGE 10 FOREXPLODED VIEW OF BURNER.

LINER

NOT

REPLACEABLE


8 36427 Burner Assy, In Shot NAT8 36428 Burner Assy, In Shot LP9 36512 Cover, Access Panel10 22301 Axial Fan, Qty 111 36621 Bodytop, with opening for flue box12 36407 Bodyside, RH13 37205 Bodyside, LH

36698 Bodyback


1 36427 Burner Assy, In Shot NAT1 36428 Burner Assy, In Shot LP2 36417 Mounting Bracket, for burner3 36416 Manifold Assy4 38453 Ignitor Upgrade Kit

Consists of Flame Sensor Probe and Ignitor Rod4 38521 Flame Sensor Probe4 38521 Ignitor, Spark Rod

R4633 Flame Sensor Wire5 33249 Flex Hose, for Manifold6 1949 Nipple, Close 1/2 NPT8 36627 Brace, for Manifold9 36511 Bracket, for Manifold, Qty 2 per oven10 16118 Reducer, 3/4 to 1/2"11 36415 Orifice, Main Burner Qty 4 per oven, Specify gas type & model) BLANK

36544 Orifice, Main Burner Pre-Drilled NAT36545 Orifice, Main Burner Pre-Drilled LP36605 SparkWire, Flame Sensor

BURNER & PIPING, EXPLODED


1

2

3

45

6

8

9

9

10 11

GAS VALVE ASSY


1 36608 Dual Gas Valve Assy2 36229 Flex Tubing, with fittings acts as thru pipe

1


2


37240 Door Assy Sld, RH1 37241 Door Assy, Sld LH2 37242 Door Assy, Gls RH3 37243 Door Assy, Gls LH

9035 Window Tool, for installation and removal ofwindow assy

4 9036 Window Assy., Drop In (10-1/8" x 17-1/8")17558 Door Handle, Porc.

5 18081 Top Plate, Door Handle15 90017 Washers, Door (Set of 2)6 90004 Bushings, Door Hinge (Set of 2)7 16657 Sleeve, Upper Door Bushing8 17557 Hinge Pin, Upper Door9 17311 Center Trim, Door10 36606 Pressure Lock11 36876 Gasket Assy, Perimeter12 36037 Lower Door Support Assy13 35193 Microswitch, Door14 16470 Nameplate16 90076 Arm Assy, RH

20359 Arm Assy, w/welded hinge pin, LH

DOOR COMPONENTSMARCH 6, 2006 14 DFG100 XCEL

Left Hand Door

Right Hand Door -

Attached to unit

4

2

3

1

13

11

6

7

8

15

16

6

6

12

Side View,Lower Door

Support Assy

DOOR HINGECOMPONENTSLeft Hand Door

10

8

9

8

10

9

14

14

4

5

5


LOWER DOOR SUPPORT COMPONENTS


1 36037 Lower Door Support Assy

NOTE: Lower Door Support Assy includes the hinge pins, arms,chain & turnbuckles, sprocket assys, cam assy, and microswitch.

2 35193 Microswitch, Door3 90076 Arm Assy, RH4 20359 Arm Assy, w/welded hinge pin, LH

1

4

3

NOTE: IF YOU NEED TO REPLACE THE SPROCKETS, CHAIN & TURNBUCKLE, OR THEHINGE PIN WE STRONGLY SUGGEST ORDERING THE ENTIRE LOWER DOOR SUPPORT.

IT WILL INCLUDE ALL OF THESE COMPONENTS AND WILL GREATLY REDUCE YOURLABOR COSTS AND TIME INVESTED.

2


VIEW FROM

FRONT OF OVEN

VIEW FROM

FRONT OF OVEN

ACCESSORIES


1 7839 Drafthood Assy., Direct Vent, S/S (6" dia.)DFG100 Xcel Sgl

2 7840 Draft Diverter, Canopy Vent, S/SDFG100 Xcel Sgl

21108 Drafthood Assy., Direct Vent, S/S (8" dia.)DFG100 Xcel Dbl

20447 Draft Diverter, Canopy Vent, S/SDFG100 Xcel Dbl

3 36687 Flue Connector Assy, 3 PieceDFG100 Xcel Dbl

3 36686 Flue Box Single Oven DFG100 Xcel31803 Clips, Stacking Double Oven

7 35048 Backpipe Assy, Dbl21826 Installation Hose 36"21242 Installation Hose 48"37162 Bodyback, ALCT


4 8600 Legs, 6" w/ Bolts, S/S Set of 45 8598 Legs, 25" w/ Bolts, S/S Set of 45 36532 Legs, 19" w/Bolts, S/S Set of 4

with feet36533 Legs, 19" w/Bolts, S/S Set of 4

no feet, for use with casters33196 Seismic Legs, 6", S/S Set of 492000 Studs, Leg Set of 47847 Bolts, Leg Set of 8

6 5779 Casters w/ Plate Set of 4 Dbl Oven16002 Casters Set of 4 Sgl Oven Only19528 Casters, Low Profile Set of 4 Dbl Oven31013 Casters, Heavy Duty Low Profile

Set of 4 (Jarvis & Jarvis) Dbl Oven* 6486 Open Stand w/ Feet, S/S DFG100* 11416 Open Stand w/ Casters, S/S DFG100

2

1

33

5

4

6

76

DFG-100 XCEL SERIES GAS CONVECTION OVEN … xcel series gas convection oven replacement parts list...

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Transcript of DFG-100 XCEL SERIES GAS CONVECTION OVEN … xcel series gas convection oven replacement parts list...