Devendra Exports Profile JAN 09-1
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PRESENTING…
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www.devendraexports.com
35 – B/2 Second Main Road Industrial Estate Ambattur Chennai Tamil Nadu INDIA 600058 P h + 91 - 44 - 2625 - 8127
Fax + 91 - 44 - 2625 - 8456
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PRESENTING…
• About group • Mission• Quality policy
• Manufacturing facilities• Machine building capability• Products
• Awards• Strength
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•
• Ambattur Industrial Estate from Airport towards north
• West direction (about 1 h drive) from Annanagar towards west
• from Hotel Le Meridian towards north west
WHERE ARE WE ?
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30 km
5 km
22 Km
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WHO ARE WE?
• Promoted by Mr Vasudevan (late) in 1965 (Chairman, Autolec Industries)
• Headed by Mr Nirmal Kumar MS (Inds Engg, Montana Uy USA) Expert in manufacturing engineering
• 43rd year of successful service in India Overseas markets (OEM Aftermarket) for diesel fuel injection products, and sub assemblies
&
&
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• Manufacturers of a wide range of
• TS 16949 and ISO 9001 Certified
• Marketing high end manufacturing solutions
• Diversifying into auto electric products like solenoids, fuel pumps
WHO ARE WE ?
• Diesel fuel injection parts • Auto electric parts • Cylinder liners
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WHO ARE WE ?
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• Total area 4 000 m² ( 43 500 sq ft )
• Built in area 2 500 m² ( 23 000 sq ft ) (2 levels)
• Employees 150
• Technical 28
• Engineers 20
• Team heads 11
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AssociatedAssociated, , independant companiesindependant companies
• devendra enginecraft pvt. ltd.
ISO 9001 certified manufacturers of wide range of cylinder liners • Automotive Industrial Seals (AIS)
ISO 9001 certified specialists in rubber products like seals for Ashok Leyland, Telco, Simpson, SFL
• Devis Engineering
Dedicated ISO 9001 certified supplier to for fuel injection pipes, diaphragms, press parts
OUR ASSOCIATION
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Sales, Annual
• Group Rs. 40 cr (USD 8.9 m)
• Rs. 11 cr (USD 2.4 m)
• Exports Rs. 10 cr (USD 2.2 m)
OUR TURNOVER
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To be a world wide supplier of high quality and low
cost diesel fuel injection parts and machined parts
for automobile and stationary engine applications
MISSION
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QUALITY POLICY
Our customer centric and systems approach work to
provide products and services based on the function of
quality, cost, logistics, development and management on
an ongoing basis.
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WHAT DO WE HAVE ?
MACHINE SHOP
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• VMCs• CNC turning centre• Super finishing • Grinding (cylindrical, surface & centreless) • Milling• Multi spindles
• Turret lathes• Swaging machine (tube)• SPMs
MACHINE SHOP
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Epoxy flooring made in 1991; Planned to reflooring after disposal of conventional machines and installing new CNC machines based on the OEM projects by the end of the financial year.
MACHINE SHOP
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VMC – HAAS, USA
MACHINE SHOP
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VMC – MICROCUT, TAIWAN
MACHINE SHOP
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STANDARDS ROOM
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• CMM Mitutoyo - 500 x 400 x 400 (2 mic acc)
• Laser microscope Zygo - dia 0 - 25 mm (0.1mic acc)
• Roundness tester Perthern – up to 80 dia, computerised print
• Optical projector Dynascan - with micrometer ( 0.01 acc)
STANDARDS ROOM
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• Surf test
Mitutoyo SJ 401 (acc - 0.01 mic)
• Tool room microscopeNikkon 20X
• Slip gauge sets (SS)
Mitutoyo M112 Grade 0
• Slip gauge sets (TC) Mikronix M32 Grade 1
• Measuring pin sets Aditya 1.01 - 8.50 mm (0.01 steps)
STANDARDS ROOM
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STANDARDS ROOM
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• Air gauges
• Spring load testers
• Hardness tester, Rockwell
• Hardness tester, Vickers
• Hardness tester, Shore
• Special instruments like digital blade micrometer, V anvil micrometers, thread pitch micrometers, dial gauges (Mikrokator)
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STANDARDS ROOM
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• DC Power Source
• Resistance Meter (Megger)
• Insulation Tester
• Special Test Rigs for solenoids
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Spectro analyser planned for 2009 - 10
LABORATORY
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WHAT WILL WE HAVE S00N ?
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CNCS PLANNED
• Turn mill centre, Microcut, 52 HT
• Drill tap centre, ARES Seiki, A 7030
• Tube bending, CSN, CNC 38
• Centreless grinding, Palmary top, 35 mm dia
• Spark erosion, CNC, Mouldmaster
• VMM, Carmar
• Reserved adequate funds for machineries according to the OEM projects
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FACILITIES, SUPPORT
HOW IS
MANUFACTURING SUPPORTED ?
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FACILITIES, SUPPORT
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• Tool room Full fledged tool room
• Heat treatment shop Fluidized bed furnace
• Testing Injector testers (Hartridge, UK) Test rigs > Endurance and routine tests
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DEDICATED SUPPLIER BASE
Having 40 suppliers for
• Metal forming - Castings, forgings, press sintering parts
• Metal finishing - Plating, powder coating, anodizing, colouring
• Plastic and rubber parts
FACILITIES, SUPPORT
&
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DEDICATED SUPPLIER BASE…
• Solenoid coil winding
• Solenoid coil moulding
• Tooling, mould making
• Preliminary machining operations
OUR SUPPORT
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DEDICATED SUPPLIER BASE…
• 36 suppliers ISO 9001 certified
• 2 suppliers TS 16949 certified
• Others under progress
OUR SUPPORT
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SPMs designed• Lapping machine • Swaging machine
Automated test rigs • Piston cooling nozzle assy • Hand primers• Relief valves• Gear pump• Feed pump• Diesel cut off solenoids
MACHINE DESIGN CAPABILITY
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WHAT DO WE PRODUCE AND FOR WHOM?
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CUSTOMERS, OEM
OEMs logos used for reference purpose only
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OEM
OVERSEAS, OEM• Ambac, USA
• Feed pump • Hand primer
• Dana, Brazil• Hand primer
• Helwan, Egypt• Injector • Single cylinder pump• Governor assy
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DOMESTIC, OEM• Ashok Leyland
• Piston cooling nozzles (Euro II & III) • Sole supplier for Ennore and Hosur
• Delphi TVS• Hand primer • Indigenously reengineered
• EICHER (TAFE) • Sub assembly (Water pump)• Sole supplier
OEM
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OEM
DOMESTIC, OEM
• Ford through Thyssenkrupp JBM Tow eye nut
• Simpson Relief valve
• Wabco - TVS Power clutch parts
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PRODUCTS
GOVERNMENT Registered source for… • Delivery valves• Injectors • Special assy / testing fixtures
For Defence like Military, Air force Navy
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&
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PISTON COOLING NOZZLE ASSY
• 5 variants
• Euro II/Euro III
• Comprising of 6 parts• Jet tube / housing silver brased in special fixture
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PISTON COOLING NOZZLE ASSY
• Test rig
• 100% tested for nozzle angle in dedicated automated test rig with test oil jet at test pressure
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VERTICAL DRIVE ASSEMBLY
• 19 child parts
• Including bevel gears, sealed bearings, oil seals
• Tested at 700 rpm
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DELIVERY VALVE ASSY
• Cold formed in house in specially
• Super finished through lapping
• Measured / assembled in controlled
• Body > 0.0010 mm concentricity; 0.002 mm cylindricity; 0.2 µm• Pin > 0.0015 mm concentricity; 0.002 mm cylindricity; 1.2 µm
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made tool
ambience using rotometer (medium - nitrogen)
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SPRAY TIP NOZZLE ASSY
• Body > 35 mm long; dia 18 mm, 0.06 mm tolerance; 40 g 0.0005 concentricity; 0.04 µm • Pin > 30 mm long; dia 6 mm; 0.005 tolerance; 10 g 0.06 concentricity; 1.25 µm
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HIGH PRESSURE FUEL INJECTION PIPES
• Ashok Leyland • Same Deutz* • Southern Agro*
* Under field trial
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• Ferrule end formed thru special forming operation – with specially designed tool by devendra tooling team
• 100 % tested for assembly fitting in assy fixture according to the engine model
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TOW EYE NUT
Special Round thread DIN 405
(Knuckle thread)
• Special Round thread DIN 405 (Knuckle thread)
• Specially made thread cutting insert
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HYDRAULIC ROD
for Wabco clutch assy
• Stainless steel - AISI 420 • 150 mm long; dia 50mm, 0.02 tolerance; 0.5 kg • 0.003 concentricity; 0.01 cylindricity;• 0.005 straightness• 0.2 µm
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HAND PRIMER
Comprising of 7 parts
• Housing bore burnished • 0.6 µm• Child parts with trivalent coating, Zinc nickel ( 400 h salt spray resistance)
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OVERSEAS
• Feed pumps• Hand primers • Relief valves
• Diesel cut off solenoids• Overflow valves • Fuel injection pipes (high
pressure)
Other Products
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FEED PUMP
Comprising of 30 parts including plastic, rubber, grey iron casting (shell moulded) and precision ground metal parts
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FEED PUMP ALUMINIUM PR DIE CAST TYPE
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FEED PUMP SHELL MOULD TYPE
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MINI FEED PUMP
14 variants
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Comprising of 20 parts including plastic, Rubber and precision ground / burnished metal parts
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HAND PRIMER
30 variants
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Comprising of 20 parts including plastic, Rubber and precision ground / burnished metal parts
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OVER FLOW VALVE
23 variants
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GEAR PUMP
• Precision fine finished gears assembled to close clearances
Comprising of 30 precision parts
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SINGLE CYLINDER PUMP
Element assy
• Barrel 56 mm long; dia 9 mm, 0.01 tolerance; 0.0005 cylindricity; 0.04 µm • Plunger 74 mm long; dia 9 mm; 0.005 tolerance;
0.001 cylindricity; 0.1 µm
Plunger
Barrel
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PRE FILTER
Exclusive trials conducted to assess the shrinkage pattern in ACME thread in plastic to design the thread sizes for the master electrode
ACME thread
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CHECK VALVE
Crimped design, comprising 5 child parts including spring seal.&
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ALSO IN OUR RANGE
SQ.COUPLING DIAPHARM
DELIVERY VALVE GOVERNOR ASSY NOZZLE
RELIEF VALVE
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PRODUCTS (Auto Electric)
UNDER DEVELOPMENT…
• Fuel pump, electric (OEM in USA)
3 variants
• Diesel cut off solenoids 4 variants
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PRODUCTS (Auto Electric)
Diesel cut off solenoidsEquivalent to brands…
• Delphi/CAV • Mico/Bosch• Denso• Zexel• Customised solenoids
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12 variants in 12/24 V DC versions
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CAV 9109 - 049 M5 MALE - 12 V
CAV 7167-620 A M5 FEMALE-12V CAV 7167-620 D TWIN BLADE-12 V
SOLENOIDS - CAV
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CAV 7180 - 049 M5 MALE - 24 V
SOLENOIDS - CAV
CAV 7180-49 D TWIN BLADE-24 VCAV 7180 - 49 A M5 FEMALE-24 V
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BOSCH 0 330 001 018 - 12 V BOSCH 0 330 001 016 - 24 V
BOSCH 0 330 001 015 - 12 V
SOLENOIDS - BOSCH
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ZEXEL 146650 - 720 - 12 V ZEXEL 146650 - 122 - 12 V
SOLENOIDS - ZEXEL
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NIPPON DENSO 096010-0500-12V NIPPON DENSO 096010-0510-24V
SOLENOIDS - DENSO
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REPLACEMENT PARTS, HAND PRIMERS
70 variants
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WHAT IS OUR STRENGTH ?
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STRENGTH
• In – depth knowledge in wide range of manufacturing
• Skills to meet exacting demands of customers
• De skilled manufacturing process
• Super finishing processes through SPMs
• Willing to invest on human asset, dedicated
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manufacturing facilities
process
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STRENGTH
• SOUND supplier base covering all manufacturing process • Domestic aftermarket products distributed only through TVS group
• Soft loans to suppliers to acquire CNCs through trading channel at lower price, cutting on the overall cost to customer
• NDAs with OEMs
• Clean, transparent business practices
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• Dependability – decades long loyal Customers
• Buffer stock to ensure no line stoppage at Customer end
• Associated with continually growing MNC Customers
• Absolute professional management
STRENGTH
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WHAT DO WE TRADE ?
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MARKETING
We are also a distributor of various range of imported machines from TAIWAN, Germany, Italy, UK.
01. IXION AUERBACH (Germany) : Deep hole drilling, CNC milling, VMC specially for mould making, Total customized machining solutions
02. MICROCUT (Taiwan) : CNC Lathes / long bed lathes (upto 6 m) , VMCs, HMCs, Twin spindle / turret slant bed CNC lathes
03. CSM (Taiwan) : CNC electric / hydraulic tube bending, Tube end forming & grooving machines, Automatic circular cold saw cutting machine
04. CARMAR (Taiwan) : CMMs, Video measuring machines, Digital Optical Comparator, Interferometric microscope , Digital tool pre-setter
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MARKETING
05. PALMARY (Taiwan) : CNC grinding > centreless / universal / internal / surface, Special purpose grinding, CNC honing (Horizontal / Vertical)
06. YIHAWJET (Taiwan) : ZNC / TNC / CNC EDM, Drill EDM, Tyre mould EDM, CNC Wire cut.
07. BERCO (Italy) : CNC roll grinder, CNC orbital grinder, CNC crankshaft grinder, Engine rebuilding machines
08. PORTA (Italy) : Flexible transfer machines, Multi center machining
09. MCM (Italy) : IT Integrated machining center
10. TRIDENT (Taiwan) : Drill Tap Center, Spindle speed 60-8000 (std) & 60 – 1200 (opt)
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MARKETING
11. YEAN-LU-YI (Taiwan) : Portable drill point grinder, Portable tap re- sharpener, Portable end mill grinder, Oil skimmer
12. HATRIDGE (UK) : Diesel pump test benches computerized, Smoke meters, Injector testers, Common rail pump testing, Common rail injector testing, EUI and EUP
13. Shanghai Jinjian Waterjet Equipment Manufacturing Co., Ltd (Taiwan) : CNC Waterjet cutting system
14. Also CNC VTLs, Measuring Instruments, Laser Marking Cutting Engraving, Plasma Cutting Cum Welding Machine, Economic Series CNC lathes VMCs
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&
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AWARDS
• Export award from The President of India,1988
• Repeated awards from EEPC
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THANK YOU VERY MUCH …
… FOR YOUR TIME
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