Development of a New TEOM Dichotomous Continuous … · 2015. 8. 28. · Continuous Particulate ......

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Development of a New TEOM ® Dichotomous Continuous Particulate Matter Monitor November 8, 2006

Transcript of Development of a New TEOM Dichotomous Continuous … · 2015. 8. 28. · Continuous Particulate ......

Page 1: Development of a New TEOM Dichotomous Continuous … · 2015. 8. 28. · Continuous Particulate ... • Efficiently transform product ideas into quality products – The process •

Development of a New TEOM® Dichotomous

Continuous Particulate Matter Monitor

November 8, 2006

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Stage-Gate® Framework

The Idea-to-Launch Roadmap for

Product Development

How Thermo Air Quality Instruments Brings

New Ideas to the Marketplace

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• Efficiently transform product ideas into quality products

– The process

• Improves understanding of customers needs

• Provides a rugged field tested product

• Ensures product delivery goals are met

• Provides a quality product that is easy to produce and service

Using A Process For Product Development

IDEA SUCCESSFUL

PRODUCT

New Product Process

Process helps ensure

quality product

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DISCOVERY POST

LAUNCH

REVIEW

5-Stage Product Innovation Process

• Provides rigor and structure for the development of new products and services

• Allows greater risk management and management of resources

• Gates provide quality control check points that ensure quality product

STAGE 2Build a

Business Case

Gate

1Gate

3STAGE 1Scoping

Gate

2STAGE 3

DevelopmentGate

4

STAGE 4Testing and

Validation

Gate

5

STAGE 5Launch

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1405-DF Development Summary

• Jun 2003: New Nafion Dryer R&D Begins

• Dec 2003: Initiate Commercialization Process for Dual TE System

• Apr 2005: Five Working Prototypes Completed and Field Tested

• Dec 2005: Electronics Redesign, Hardware Redesign

• Jan 2006: Series 8500C Development Begins

• Feb 2006: Two Alpha Units Built and Tested

• May 2006: 17 Beta Units Built by EGB Production Dept.

• Aug 2006 Beta Tests begin – Birmingham, AL and Queens, NY

Development ongoing for

3+ years

Using Common

1405 Components

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FDMS Series 8500C Development Summary

• Modular components developed for the 1405 DF were incorporated into the FDMS for commonality

–Dryers

– 47mm filter conditioners

–Switching Valve

• Series 8500C Development Summary

–Apr 2006 Beta test units tested

in Bakersfield, CA

– Jun 2006 Production release

–Aug 2006 Product launch

–Sept 2006 Ship

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TEOM Series 1405 Platform

“Dichot TEOM Monitor”

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The switching valve alternates the flow

through the sensor unit between the

sample (base) and purge (reference)

flows every six minutes.

Base mass is Total PM + ∆

Reference mass is ∆ only

Total PM = Base Mass – Reference Mass

FFilter DDynamics MMeasurement SSystemSeries 8500 FDMS System � Series 1405-DF TEOM Monitor

PM10 or PM2.5 PM2.5 and PMc (and PM10)

x 2

FDMS Technology

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1405-DF FDMS Schematic

Dryer % Rh Dryer Temperature (A) Dryer % Rh Dryer Temperature (B)

Dryer (A)

Dryer (B)

Filter Conditioner (A)

Filter Conditioner (B)

FineFlow

CoarseFlow

FDMS Components

Diverter Valve

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1405-DF Schematic

Side B M

FC

Ambient Pressure

Filter Pressure(A)

Filter Pressure(B)

Heated Inlet Tube (B)

Sense/Drive (A)

Sense/Drive (B)

Side A

MFC

Auxiliary Flow

MFC

Proportional Valve

Coarse Particulate

FineParticulate

Heated Inlet Tube (A)

Proportional Valve

Filter

AuxiliaryFlow

FilterFilter

1405 Components

Vacuum Pump

Fine Filter (PM-2.5)

Coarse Filter (PM between

2.5 and 10 µm diameter)

Storage of extra

sample filters

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Ambient ParticulateSeries 1405 – TEOM Monitor

Innovative new dryer

• Higher drying efficiency

• Negligible PM loss

• Patented Technology

• Potential crossover opportunitieswith other Air Quality Products

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1405 DF Features

• ¼ VGA touch screen graphical user interface

• SQL database

–Unlimited number of variables

–Capacity of over 1,000,000 records

–Stores system diagnostics

• USB data download

–Download historical instrument data onto a USB drive

• Calibration and Maintenance Wizards

–Walks the user through the calibration and maintenance procedures

• Networking capabilities

– Instruments can be networked and accessed remotely through Ethernet using rpCommunicator

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1405-DF Timetable

• Nov 2006 Complete Beta Tests

• Nov 2006 Develop plans for Class III FEM testing

• Feb 2007 Conduct 6-Unit Production Test Run

• Feb 2007 Product Launch (Orders / Production)

• Apr 2007 Shipments begin

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Frequently asked Questions

• when will Series 1405 DF units be available?

– Limited quantities beginning March 2007

• how much does a 1405 DF cost ?

–Stop by the Thermo booth and request a quote

• what are Thermo's plans for equivalency?

– Thermo intends to obtain Class III equivalency

–Stay tuned as plans are developed