DEVELOPING A COMMON LANGUAGE TO DESCRIBE THE …TEXTURE DESCRIPTION – VOCABULARY AND DEFINITIONS...

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DEVELOPING A COMMON LANGUAGE TO DESCRIBE THE ATTRIBUTES OF BAKED GOODS RICHARD LEBOUCHER 10/10/16 PAUL BARNES

Transcript of DEVELOPING A COMMON LANGUAGE TO DESCRIBE THE …TEXTURE DESCRIPTION – VOCABULARY AND DEFINITIONS...

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DEVELOPING A COMMON LANGUAGE

TO DESCRIBE THE ATTRIBUTES OF

BAKED GOODS

RICHARD LEBOUCHER

10/10/16

PAUL BARNES

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Texture and Flavor Attributes

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AGENDA

• Texture

– How to describe texture? Tools and Methods

– How to develop the right texture: “What is your Texture?”

• Flavor

– How to describe the flavor of bread? Tools and Methods

– How to develop the right flavor profile: “What is your Flavor?”

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FRESHNESS & TASTE: THE MOST IMPORTANT

ATTRIBUTES OF BREADS

Consumer Survey Study, Puratos US

Not important at all

Not important

Neither important, nor not important

Important

Very important

11%

17%

3%

2%

0%

2%

0%

0%

8%

10%

6%

0%

4%

21%

31%

14%

3%

0%

2%

7%

5%

12%

16%

18%

0%

4%

36%

36%

33%

20%

0%

11%

20%

17%

40%

35%

29%

0%

15%

26%

14%

42%

43%

4%

51%

43%

45%

29%

28%

39%

8%

50%

6%

2%

8%

33%

96%

35%

30%

33%

10%

11%

9%

92%

27%

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Colour

Shape

Size

Shelf life

Taste

Smell

Price

Softness

A Soft Crust on the outside

A Hard Crust on the outside

Trusted brand

Freshness

Butterability

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AGENDA

• Texture

– How to describe texture? Tools and Methods

– How to develop the right texture: “What is your Texture?”

• Flavor

– How to describe the flavor of bread? Tools and Methods

– How to develop the right flavor profile: “What is your Flavor?”

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TEXTURE DESCRIPTION –VOCABULARY AND DEFINITIONS

Sensory Instrumental Vocabulary

SoftnessForce required to compress the bread with hands,

between the molars, or between tongue and palate

Force required to compress the bread crumb or the

complete baked product till certain deformationSoft - hard

Resilience of baked product

Speed and degree (springiness) at which the baked

product returns to its original shape after

deformation

Percentage of the deformation energy used by the

baked product to partially return to its original

shape

Resilient - not resilient,

"mémoire élastique "

Resilience of the crumb

Speed and degree (springiness) at which the crumb

returns to its original shape after deformation

Force used by the crumb after 20 seconds with

certain deformation

Resilient - not resilient,

"mémoire élastique ", elastic,

not elastic

CohesivenessDegree to which the baked crumb holds together

when rubbing or folding, crumbliness

Ratio between "energy" of the second bite to

"energy" of the first bite, Cohesive - crumbly

Moistness

Moist or cold feeling with fingers, hands, lips,

palate ad month of the baked product (crumb and

crust), adherence of the crumb to the fingers and

more to the palate upon chewing (stickiness)

Aw, % H2O, NMR, not always effective; force to

loosen probe from product surface after applying a

fixed deformation

Moist, sticky - dry

Short biteReflects the force to break a sample and the force

to masticate to a consistency ready to swallowingWork necessary to break the bread in two pieces Short - chewy

MeltingReflects the time and the easiness a bolus of bread

can be swallowed. Favored by sufficient initial

moistness followed by short bite

NAMelting - not melting (ball

formation, too dry, chewy)

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TEXTURE - SCORE CARD

baked product crumb

++++ 9Extremely soft, no

resistance

Sticky, very cold

feelingExtremely short

+++ 8 Very soft

Doesn't tear at all,

good butter spread,

remains one piece

Extremely moist,

very cold feelingVery short

Very melting, easy

to swallow

++ 7 Soft

Tears slightly, very

resistant crumb,

remains one piece

Very moist, very cold

feelingShort Melting

+ 6 Slight soft

Tears slightly, resistant

crumb, turns into big

pieces

Moist, slightly cold

feelingSlightly short Slight melting

0 5 As reference

Tears slightly, not

resistant, turns into big

pieces

Slight moist, slightly

cold feeling

Not chewy, not

shortMedium

- 4 Slight hardTears 25%, turns into

larger piecesSlight dry Slightly chewy

Slight long before

swallow

-- 3 HardTears easily 50%, turns

into small piecesDry Chewy

Long before

swallow

--- 2 Very hard

Tears very easily and

fast, no resistance,

turns into powder,

Very dry, needs saliva Very chewy

Difficult eating,

ball formation, too

dry or chewy

---- 1 As a stone Extremely dry, needs

saliva

Speed=4

No deformation remains

Speed=2

Slight deformation remains

Short biteMoistnessScore CohesivenessSoftness

Speed=0

Big deformation remains

Speed=1

Deformation remains

SENSORY SCORE CARD - SOFT BREADS

Melting

Speed=1

Slight deformation remains

Resilience

Speed=2

No deformation remains

Speed=3

No deformation remains

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Evaluation Form - AVERAGE SCORE

Title:Pan Bread Texture

Improvement

Production date:

7/15/2016

Evaluation Date:

7/27/2016

Evaluation Day: D12

ScoresName of test: Reference Prototype A Prototype B Prototype C

Texture

Softness 6.5 8.5 7.5 8.5

Resilience 3.5 2.5 4.5 5.5

Cohesiveness 5.5 7.5 5.5 5.5

Moistness 5.5 7.5 7.5 7.5

Short Bite 5.5 5.5 6.5 6.5

Melting 6.5 6.5 6.5 6.5

EVALUATION EXAMPLE

A

B

C

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• Firmness– F1 = force of probe to crumb necessary

to obtain the fixed deformation– firmness = F 1

• Elasticity– F20s = force of crumb to probe after 20s

at fixed deformation– elasticity = F 20s / F 1 *100 = RR 1

• Stickiness– Fs = negative force = force needed to

loosen probe from product surface– stickiness = F s

F1 day 6

F20s day 6

F20s day1

F1 day 1

Fs

25% deformation

TEXTURE MEASUREMENT WITH TEXTURE

ANALYZER

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COMBINING THE RESULTS OF THE 2 METHODS TO

CHARACTERIZE THE TEXTURE OF BREADS

F1 day 6

F20s day 6

F20s day1

F1 day 1

Fs

25% deformation

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Using the vocabulary and the evaluation

methods to develop the right textures

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TEXTURE MAPPING

“What’s your Texture?”

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CONSUMER UNDERSTANDING:

WHAT TEXTURE IS PREFERRED?

Conclusion: the prefered texture for white bread in San Francisco is characterized by more

melting, moist, open but sticky crumb and a minimum of resilience to it. Breads that are dry and

crumbly are not go zone. Softness is less of defining feature.

F1 (59 %)

F2 (26 %)

Bread 1Bread 4

Bread 3

Bread 2

0

0

cohesiveresilience

softness

stickinessmoistnessmeltingOpen crumb

White Bread San Francisco

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AGENDA

• Texture

– How to describe texture? Tools and Methods

– How to develop the right texture: “What is your Texture?”

• Flavor

– How to describe the flavor of bread? Tools and Methods

– How to develop the right flavor profile: “What is your Flavor?”

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THE COMPLEXITY OF FLAVOR TERMINOLOGY

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FLAVOR VOCABULARY AND SCORING

Score Sour Fermented Roasted Cereal Fruity

9 Very sourStrong

fermentation flavor

Strong roasted flavor

Strong cereal flavor

Strong fruity flavor

8

7 SourFermented Roasted

flavorCereal flavor Fruity flavor

6

5 Some sourSome

fermentation flavor

Some roasted flavor

Some cereal flavor

Some fruity flavor

4

3 Little sourLittle

fermentationflavor

Little roastedflavor

Little cerealflavor

Little fruityflavor

2

1 Not sour at allNo

fermentationflavor at all

No roasted flavor at all

No cereal flavor at all

No fruity flavor at all

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Evaluation Form - AVERAGE SCORETitle: San Francisco Sourdough Bread

Production date: 6/13/2016

Evaluation Date: 6/14/2016

Evaluation Day: D1

Scores

Name of test: Reference Prototype A Prototype B

Flavor

Sour 6.5 5.5 7.5

Fermented 2.5 2.5 1.5

Roasted 2.5 3.5 2.5

Cereal 0.5 0.5 0.5

Fruity 2.5 1.5 1.5

EVALUATION EXAMPLE

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A COMBINATION OF SENSORIAL EVALUATION

AND ANALYTICAL MEASUREMENTS

ANALYTICAL

• Chromatography

• Mass Spectrometry

SENSORIAL

• Experts panel

• Consumer panel

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Isolation Separation Detection

IDENTIFICATION OF FLAVOR COMPOUNDS

USING GC-MS

GC-MS

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FLAVOR: A COMBINATION OF MANY MOLECULES

component Odour character Odour threshold value (ppb or µg/l water)

maltol caramel 35.000 hexanol green 700 vanilline vanille, sweet 20 limoneen citrus 10 hexanal grassy, green 4,5 2-methylbutanal etherisch, almond 4 ethyl-2-methylbutanoaat apple, ripe fruit 0,1 geosmine earthy, mouldy 0,01 2-isobutyl-3-methoxypyrazine Red pepper 0,002 2,4,6-trichlooranisol coark, musty 0,00003

SENSORIAL

• Experts panel

• Consumer panel

ANALYTICAL

• Chromatography

• Mass Spectrometry

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Yeasty -alcoholic

wheatoatmeal

hay

crustytoastedwoody

raisingrape

dried fruit

vinegarlemon juiceYogurt

sauerkraut

FLAVOR MAPPING “What’s your Flavor?”

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FLAVOR ATTRIBUTES: APPLICATIONS

Soft breads & rollsFlatbreads/pizza

Crusty rolls/reheated itemsFlatbreads/pizza

Artisan breads

MultigrainsWholewheat

MultigrainsWholewheat

Mild SourdoughRye breads

Strong sourdough breadsRye breads

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CONCLUSIONS: TEXTURE & FLAVOR

• Essential to develop a common language

– To understand one another and avoid

misunderstandings

– To speed up the development process

• Value in having mapping tool

– To better visualize the current situation

(texture & flavor)

– To easily understand the exact goal to achieve

• Use Texture and Flavor to differentiate

products

baked product crumb

++++ 9Extremely soft, no

resistance

Sticky, very cold

feelingExtremely short

+++ 8 Very soft

Doesn't tear at all,

good butter spread,

remains one piece

Extremely moist,

very cold feelingVery short

Very melting, easy

to swallow

++ 7 Soft

Tears slightly, very

resistant crumb,

remains one piece

Very moist, very cold

feelingShort Melting

+ 6 Slight soft

Tears slightly, resistant

crumb, turns into big

pieces

Moist, slightly cold

feelingSlightly short Slight melting

0 5 As reference

Tears slightly, not

resistant, turns into big

pieces

Slight moist, slightly

cold feeling

Not chewy, not

shortMedium

- 4 Slight hardTears 25%, turns into

larger piecesSlight dry Slightly chewy

Slight long before

swallow

-- 3 HardTears easily 50%, turns

into small piecesDry Chewy

Long before

swallow

--- 2 Very hard

Tears very easily and

fast, no resistance,

turns into powder,

Very dry, needs saliva Very chewy

Difficult eating,

ball formation, too

dry or chewy

---- 1 As a stone Extremely dry, needs

saliva

Speed=4

No deformation remains

Speed=2

Slight deformation remains

Short biteMoistnessScore CohesivenessSoftness

Speed=0

Big deformation remains

Speed=1

Deformation remains

SENSORY SCORE CARD - SOFT BREADS

Melting

Speed=1

Slight deformation remains

Resilience

Speed=2

No deformation remains

Speed=3

No deformation remains

“What’s your Flavor?”

“What’s your Texture?”

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Questions ?

Richard [email protected]

Thank You!

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What’s Your Color?

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Why Measure the Color of

Baked Goods?

• Indicator of overall product quality

• Indicator of process variation

• Helps ensures brand consistency

• Visual methods of specifying color are subjective

• Measuring color using an instrument gives objective results

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Applications Challenge

The color of baked products is difficult to

measure because:

• Curved surfaces and irregularly shapes

• Color can vary on edges versus center

• Lightness/darkness is often key parameter

in consumer acceptance – but color can

vary as well

• Current color measurement techniques do

not always reproduce how eye sees color

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Challenges

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Traditional Methods

Color is typically evaluated by:

1. Visual assessment

2. Simple Colorimeter

3. Camera / defect monitor

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Where is Color Typically

Measured?

• Incoming QC of raw materials

• In-process inspection

• QC finished product

• Color is measured:

In the lab

At the line

On the line

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How is Color Described

and Communicated

in Baked Products?

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Baking Contrast Units (BCU)

Baking Contrast scale:

• Quantifies lightness of baked, crust,

crumb and similar applications

• Helps eliminate the human subjectivity

• BCU can be applied to monitor

browning in any baked product

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Baking Contrast Units (BCU)

BCU = log (Y/2.5)

• Y = CIE Tristimulus Y value

• The BCU range ranges from

0.00 BCU (darkest)

5.25 BCU (lightest)

• A difference of 0.1 BCU units is

estimated to be a visual difference

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How is Color Also Described,

Communicated?

• Tristimulus color scales

• Not by words, but numbers, specifications,

and tolerances

• Tristimulus scales describe:

• Lightness/Darkness

• Hue

• Chroma

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Tristimulus Color Scales

• The most widely used

color scale is L,a,b

• Hunter L,a,b

• CIE L,a,b (L*a*b*)

• Color difference scale most

widely used is

• Delta E

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L,a,b Color Space

L = 100

L = 0

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Where did the L,a,b scale

originate?

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© 2001 HunterLab

The Human Eye

Lens

Cornea

Optic Nerve

Macula

Retina

Fovea

Rods

Green Cones

Red Cones

Blue Cones

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L,a,b Color Space

L = 100

L = 0

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Tristimulus Color on a Bread Product

L* = 71.68

a* = 1.77

b* = 8.55

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Color Measurement 101

To See Color To Measure Color

Light Source

Object

Observer

Light Source

Baked Product

Spectrometer

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Light

Source

Measuring Color - Spectrophotometer

X =

Y =a = 37.7

Z =b = 8.6

L = 41.9

Specimen

Diffraction Grating

Diode Array

Data Display

Data Processor

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Applications Challenge (cont.)

The color of baked products is difficult to

measure because:

• Curved surfaces and irregularly shapes

• Color can vary on edges versus center

• Lightness/darkness is often key parameter

in consumer acceptance – but color can

vary as well

• Current color measurement techniques do

not always reproduce how eye sees color

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Best Practices - Application

• Illuminate the product

circumferentially

• Average 2-4 measurements

• Measure large sample area

• Sealed optics to prevent

contaminants

• Bench-top or portable technology

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Establishing a Specification /

Best Practices

There are two levels of color difference:

• Minimum perceptible difference – can

you see any difference?

• Maximum acceptable difference – is

the difference too significant?

Most baking manufacturers are

concerned about the maximum

acceptable difference

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Establishing a Specification /

Best Practices

• Each product family should have its own

standard and target specification

• Each product family should have its own

tolerances

• Tolerances can/should be different for

each product

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Establishing a Specification /

Best Practices

• YOU define the color quality relationship

• The measurement system

• Customer acceptance parameters

• Raw material inspection

• Process variables and variation

• Business considerations

• Internal systems may be tighter

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Establishing a Specification /

Best Practices

• Choose samples that are representative

of the product and manufacturing

• Prepare samples the same way each

time

• Present the samples to the instrument

in a repeatable manner

• Make multiple preparations of the

sample and average measurements

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Thanks

For additional information:

IBIE Exhibit: Booth 1019

Email: [email protected]

Web site: www.hunterlab.com