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Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and...
Transcript of Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and...
Deutsche BekleidungsWerke
• 5-storey building
• 18,000 square meter
• Solar energy
• Water harvesting and recycling
• Rooftop garden
• State of the art safe technology
STATE OF THE ART MAUNFACTURING COMPLEX
A global family of experts in fashion and supply chain management Royal Spirit Group, headquartered in Hong Kong, is a group ofmarket-leading companies that are specialists in the design,production and exportation of fashion apparel and accessories formajor labels worldwide.
The combination of wholly owned manufacturing facilities as well asstrategic partnerships across Asia allows the group to deliver abroad range of exclusive merchandise at reasonable price points.
Royal Spirit Group is
• A group with over 30 years’ experience
• A global workforce that is 2,200 employees strong
• Producing luxury fashion pieces for premium and contemporary brands
• As well as quality products for commercial and discount markets
• Seeing businesses in Asia, Europe, and the Americas
ABOUT ROYAL SPIRIT
ABOUT DBW
DBW is Royal Spirit’s newly launched state-of-the-art manufacturing complex thatfocuses on producing a broad range of fashion items comprising both knit andwoven garments.
Situated in Ho Chi Minh, Vietnam, the 5-storey, 18,000 square meter DBWopened in 2016. The meticulously designed and constructed facility earnedPlatinum status under both the U.S. Green Building Council (LEED) and theVietnamese LOTUS accreditation system, making it Vietnam’s very first LEEDaccredited plant, designed with both systems’ standards.
DBW’s production lines see the incorporation of world-class machinery such asthe Framis Italia No So® thread-free sewing machines in tandem with Lean SingleFlow short lines system. The premises is also fitted with premium equipment fromStoll, Bullmer, and Düerkopp Adler.
It is the first factory in Vietnam to be conceived, designed and built to suchprogressive standards, further proving Royal Spirit’s trailblazer status in settingindustry standards in sustainability and eco-friendliness
ABOUT LOTUS PLATINUM ACCREDITATION
The Vietnam Green Building Council (VGBC) is a program of Green Cities Fund, Inc., an international non-profit organization based inCalifornia, USA. VGBC was established in 2007 with an aim to raise awareness and build capacity for the development of greenbuilding in Vietnam.
VGBC has been officially recognized by the Ministry of Construction of the Socialist Republic of Vietnam (March 2009) and also tookpart in the establishment of the WorldGBC Asia Pacific Network (Sept. 2009).
The mission:Mitigate: Facilitate green building and emission reductions in Vietnam.Educate: Educate key sectors on sustainable and climate-change adapted building.Adapt: Help adapt buildings and infrastructures in Vietnam to the potential impacts of climate change.
ABOUT LEED PLATINUM ACCREDITATION
U.S. Green Building Council (USGBC) was established in 1993 by Rick Fedrizzi, David Gottfried and Mike Italiano, with a mission topromote sustainability-focused practices in the building industry.
Representatives from around 60 firms and several nonprofits gathered that April in the American Institute of Architects’ boardroom forthe founding meeting.
It was then that ideas were shared for an open and balanced coalition spanning the entire building industry and for a green building rating system, which would later become LEED.
Since the rating system’s unveiling in 2000, it has become an international standard for environmentally sound buildings, certifying hundreds of thousands of square feet per day.
LEED, or Leadership in Energy and Environmental Design, is a green certification program for building design, construction, operationsand maintenance.
DBW WORKS WITH ILO PROGRAM
REDUCED ENERGY CONSUMPTION
• LED lighting and renewables are fitted throughoutDBW
• 50% lighting energy reduction is achieved from usingLED
• 30% of the used energy is supplied by renewablesources
• 44% of overall energy savings due to a mix ofbuilding envelope improvement
DBW’S IN-HOUSE RENEWABLE SOURCES: SOLAR PANELS SYSTEM
DBW’S SOLAR PANELS SYSTEM INFORMATION- Capacity: 165 kW- PV capacity: 260 Wp- PV quality: 635 panels- Inverter: 6 pcs- Begin to operating: June. 2016
DBW’S SOLAR PANELS OPERATION AND MAINTENANCE
Solar Power – DBW Vietnam
High level and comfortable monitoring andperformance control by WEB Portal
Daily report by WEB Portal Monthly check and clean the PV if any demand
RAIN WATER HARVESTING AND GREY WATER RECYCLING
DBW’S WATER CONSUMPTION REDUCTION SYSTEM
DBW water saving systems allow:
• 40% of water reduction for fixtures
• 100% recycled water to be used for landscaping
• 60% of water reduction for use in the laundry process
ROOFTOP GARDENBeautiful rooftop garden located conveniently beside the employee canteen, where vegetables and fruit are grow for healthyhighlights of the daily menus. It reduces the impact of the building by preserving part of the original footprint.
SAFE WORK ENVIRONMENTThe building design complies with the latest requirements in safety standards. And it allows easy
access to workers with disabilities, in order to support equal opportunities.
FULLY-VENTILATED FACTORY & OFFICEBuilding complies with international ventilation requirements. The majority of the workspace is naturally lit.
STAFF COMMUNAL AREAS
Fully-equipped with parking areas, personal lockers for all staff members and nurse rooms.
WOVEN LINES
• Lean Single Flow short lines system
• Equipped with the Durkopp Adler, Pfaff and Buschemachines
• Veit pressing machines
• Bullmer automatic cutting machine
• Ability to cope with all complexities encountered in the high end fashion segment.
STATE-OF-THE-ART MACHINERY
3 Bullmer Auto-Spreading Machines2 Bullmer Auto-Cutting Machines
Over 260 Durkopp Adler Sewing Machines
14 Durkopp Adler Welt Pocket & Auto Eye Machines
4 Framis Italia NoSoThread-Free Sewing Machines
STATE-OF-THE-ART MACHINERY
Gerber CAD System
WOVEN DEPT. SAMPLE ROOM
WOVEN DEPT. PRODUCTION FLOOR
WOVEN DEPT. PRODUCTION FLOOR
KNITTING LINES: 66 STOLL MACHINES
3 Gauge
45
Gauge
87
Gauge
12
14Gauge
2616
Gauge
818
Gauge
8
KNITTING LINES: 91 COMPLETT LINKING MACHINES
4Gauge
67
Gauge
119
Gauge
12
12Gauge
314
Gauge
1116
Gauge
10
18Gauge
2620
Gauge
622
Gauge
6
MENTASTI MACHINES
SWEATER DEPT. SAMPLE ROOM
SWEATER DEPT. PRODUCTION FLOOR
SWEATER DEPT. PRODUCTION FLOOR
MATERIALS SPECIALITY
Cashmere Merino Wool Silk Cotton Viscose
DBW has the ability to source all sorts of materials, either independently or with the assistance of a dedicated team based at the Headquarters in Hong Kong.
SUSTAINABLE MATERIALSThanks to an increased awareness on environmental issues, most of DBW’s materials R&D nowadays focus on
sustainable materials, such as Organic Cotton, Recycled Fibers and Bio-Dye Fibers, just to name but a few.
TrousersSkirts & Dresses Semi-Structured JacketsMen’s & Women’s Shirts
PRODUCTS
PRODUCTS
68% Polyester29% Viscose3% Elastane
100% Cotton Mix MediaBody : 100% Viscose Sleeves : 55% Silk 45% Cotton Trim : 100% Silk
Mix MediaWoven : 100% Polyester Knit : 55% Cotton 20% Modal
20% Nylon 5% Cashmere
PRODUCTS
95% Cotton5% Elastane
47% Polyester47% Viscose6% Elastane
55% Polyester29% Viscose12% Cotton4% Elastane
PRODUCTS
69% Viscose16% Virgin Wool13% Wool2% Elastane
PRODUCTS
96%Virgin Wool3% Nylon1% Spandex
66%Rayon28% Nylon6% Spandex
76% Viscose19% Nylon5% Spandex
96% Wool4% Spandex
2/26NM 70% Merino Wool 30% Cashmere
2/26NM 100% Cashmere
2/30NM 70% Wool30% Nylon1200/1x2 100% Dull Rayon
2/56 NM100% Merino Wool
PRODUCTS
1/8NM 53% Polyamide Fiber 26% Linen21% Cotton
2/26NM 70% Superfine BasolanMerino Wool30% Cashmere
2/60NM 60%Long-Stapled Cotton 20% Viscose15% Nylon 5% Cashmere
2/60NM100% Wool
PRODUCTS
100% Merino Wool
PRODUCTS
70% Wool 20% Silk10% Cashmere
70% Wool20% Silk10% Cashmere
57% Cotton43% Wool
PRODUCTS
LOCATION
FACTORY ADDRESS :Plot P1A, Road number 6, Long HauIndustrial Park, Expansion area, Long Hau CommuneCan Guoc District, Long An Province, Vietnam,
Google maps pin: https://goo.gl/maps/68gJyHfhwDngfAcn7
Approx 23Km from the Airport and 19Km
from Saigon Centre (District 1)
Thank You