Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and...

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Deutsche BekleidungsWerke

Transcript of Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and...

Page 1: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

Deutsche BekleidungsWerke

Page 2: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

• 5-storey building

• 18,000 square meter

• Solar energy

• Water harvesting and recycling

• Rooftop garden

• State of the art safe technology

STATE OF THE ART MAUNFACTURING COMPLEX

Page 3: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

A global family of experts in fashion and supply chain management Royal Spirit Group, headquartered in Hong Kong, is a group ofmarket-leading companies that are specialists in the design,production and exportation of fashion apparel and accessories formajor labels worldwide.

The combination of wholly owned manufacturing facilities as well asstrategic partnerships across Asia allows the group to deliver abroad range of exclusive merchandise at reasonable price points.

Royal Spirit Group is

• A group with over 30 years’ experience

• A global workforce that is 2,200 employees strong

• Producing luxury fashion pieces for premium and contemporary brands

• As well as quality products for commercial and discount markets

• Seeing businesses in Asia, Europe, and the Americas

ABOUT ROYAL SPIRIT

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ABOUT DBW

DBW is Royal Spirit’s newly launched state-of-the-art manufacturing complex thatfocuses on producing a broad range of fashion items comprising both knit andwoven garments.

Situated in Ho Chi Minh, Vietnam, the 5-storey, 18,000 square meter DBWopened in 2016. The meticulously designed and constructed facility earnedPlatinum status under both the U.S. Green Building Council (LEED) and theVietnamese LOTUS accreditation system, making it Vietnam’s very first LEEDaccredited plant, designed with both systems’ standards.

DBW’s production lines see the incorporation of world-class machinery such asthe Framis Italia No So® thread-free sewing machines in tandem with Lean SingleFlow short lines system. The premises is also fitted with premium equipment fromStoll, Bullmer, and Düerkopp Adler.

It is the first factory in Vietnam to be conceived, designed and built to suchprogressive standards, further proving Royal Spirit’s trailblazer status in settingindustry standards in sustainability and eco-friendliness

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ABOUT LOTUS PLATINUM ACCREDITATION

The Vietnam Green Building Council (VGBC) is a program of Green Cities Fund, Inc., an international non-profit organization based inCalifornia, USA. VGBC was established in 2007 with an aim to raise awareness and build capacity for the development of greenbuilding in Vietnam.

VGBC has been officially recognized by the Ministry of Construction of the Socialist Republic of Vietnam (March 2009) and also tookpart in the establishment of the WorldGBC Asia Pacific Network (Sept. 2009).

The mission:Mitigate: Facilitate green building and emission reductions in Vietnam.Educate: Educate key sectors on sustainable and climate-change adapted building.Adapt: Help adapt buildings and infrastructures in Vietnam to the potential impacts of climate change.

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ABOUT LEED PLATINUM ACCREDITATION

U.S. Green Building Council (USGBC) was established in 1993 by Rick Fedrizzi, David Gottfried and Mike Italiano, with a mission topromote sustainability-focused practices in the building industry.

Representatives from around 60 firms and several nonprofits gathered that April in the American Institute of Architects’ boardroom forthe founding meeting.

It was then that ideas were shared for an open and balanced coalition spanning the entire building industry and for a green building rating system, which would later become LEED.

Since the rating system’s unveiling in 2000, it has become an international standard for environmentally sound buildings, certifying hundreds of thousands of square feet per day.

LEED, or Leadership in Energy and Environmental Design, is a green certification program for building design, construction, operationsand maintenance.

Page 7: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

DBW WORKS WITH ILO PROGRAM

Page 8: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

REDUCED ENERGY CONSUMPTION

• LED lighting and renewables are fitted throughoutDBW

• 50% lighting energy reduction is achieved from usingLED

• 30% of the used energy is supplied by renewablesources

• 44% of overall energy savings due to a mix ofbuilding envelope improvement

Page 9: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

DBW’S IN-HOUSE RENEWABLE SOURCES: SOLAR PANELS SYSTEM

Page 10: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

DBW’S SOLAR PANELS SYSTEM INFORMATION- Capacity: 165 kW- PV capacity: 260 Wp- PV quality: 635 panels- Inverter: 6 pcs- Begin to operating: June. 2016

Page 11: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

DBW’S SOLAR PANELS OPERATION AND MAINTENANCE

Solar Power – DBW Vietnam

High level and comfortable monitoring andperformance control by WEB Portal

Daily report by WEB Portal Monthly check and clean the PV if any demand

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RAIN WATER HARVESTING AND GREY WATER RECYCLING

DBW’S WATER CONSUMPTION REDUCTION SYSTEM

DBW water saving systems allow:

• 40% of water reduction for fixtures

• 100% recycled water to be used for landscaping

• 60% of water reduction for use in the laundry process

Page 13: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

ROOFTOP GARDENBeautiful rooftop garden located conveniently beside the employee canteen, where vegetables and fruit are grow for healthyhighlights of the daily menus. It reduces the impact of the building by preserving part of the original footprint.

Page 14: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

SAFE WORK ENVIRONMENTThe building design complies with the latest requirements in safety standards. And it allows easy

access to workers with disabilities, in order to support equal opportunities.

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FULLY-VENTILATED FACTORY & OFFICEBuilding complies with international ventilation requirements. The majority of the workspace is naturally lit.

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STAFF COMMUNAL AREAS

Fully-equipped with parking areas, personal lockers for all staff members and nurse rooms.

Page 17: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

WOVEN LINES

• Lean Single Flow short lines system

• Equipped with the Durkopp Adler, Pfaff and Buschemachines

• Veit pressing machines

• Bullmer automatic cutting machine

• Ability to cope with all complexities encountered in the high end fashion segment.

Page 18: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

STATE-OF-THE-ART MACHINERY

3 Bullmer Auto-Spreading Machines2 Bullmer Auto-Cutting Machines

Over 260 Durkopp Adler Sewing Machines

14 Durkopp Adler Welt Pocket & Auto Eye Machines

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4 Framis Italia NoSoThread-Free Sewing Machines

STATE-OF-THE-ART MACHINERY

Gerber CAD System

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WOVEN DEPT. SAMPLE ROOM

Page 21: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

WOVEN DEPT. PRODUCTION FLOOR

Page 22: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

WOVEN DEPT. PRODUCTION FLOOR

Page 23: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

KNITTING LINES: 66 STOLL MACHINES

3 Gauge

45

Gauge

87

Gauge

12

14Gauge

2616

Gauge

818

Gauge

8

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KNITTING LINES: 91 COMPLETT LINKING MACHINES

4Gauge

67

Gauge

119

Gauge

12

12Gauge

314

Gauge

1116

Gauge

10

18Gauge

2620

Gauge

622

Gauge

6

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MENTASTI MACHINES

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SWEATER DEPT. SAMPLE ROOM

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SWEATER DEPT. PRODUCTION FLOOR

Page 28: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

SWEATER DEPT. PRODUCTION FLOOR

Page 29: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

MATERIALS SPECIALITY

Cashmere Merino Wool Silk Cotton Viscose

DBW has the ability to source all sorts of materials, either independently or with the assistance of a dedicated team based at the Headquarters in Hong Kong.

Page 30: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

SUSTAINABLE MATERIALSThanks to an increased awareness on environmental issues, most of DBW’s materials R&D nowadays focus on

sustainable materials, such as Organic Cotton, Recycled Fibers and Bio-Dye Fibers, just to name but a few.

Page 31: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

TrousersSkirts & Dresses Semi-Structured JacketsMen’s & Women’s Shirts

PRODUCTS

Page 32: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

PRODUCTS

68% Polyester29% Viscose3% Elastane

100% Cotton Mix MediaBody : 100% Viscose Sleeves : 55% Silk 45% Cotton Trim : 100% Silk

Mix MediaWoven : 100% Polyester Knit : 55% Cotton 20% Modal

20% Nylon 5% Cashmere

Page 33: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

PRODUCTS

Page 34: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

95% Cotton5% Elastane

47% Polyester47% Viscose6% Elastane

55% Polyester29% Viscose12% Cotton4% Elastane

PRODUCTS

69% Viscose16% Virgin Wool13% Wool2% Elastane

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PRODUCTS

96%Virgin Wool3% Nylon1% Spandex

66%Rayon28% Nylon6% Spandex

76% Viscose19% Nylon5% Spandex

96% Wool4% Spandex

Page 36: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

2/26NM 70% Merino Wool 30% Cashmere

2/26NM 100% Cashmere

2/30NM 70% Wool30% Nylon1200/1x2 100% Dull Rayon

2/56 NM100% Merino Wool

PRODUCTS

Page 37: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

1/8NM 53% Polyamide Fiber 26% Linen21% Cotton

2/26NM 70% Superfine BasolanMerino Wool30% Cashmere

2/60NM 60%Long-Stapled Cotton 20% Viscose15% Nylon 5% Cashmere

2/60NM100% Wool

PRODUCTS

Page 38: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

100% Merino Wool

PRODUCTS

70% Wool 20% Silk10% Cashmere

70% Wool20% Silk10% Cashmere

57% Cotton43% Wool

Page 39: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

PRODUCTS

Page 40: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

LOCATION

FACTORY ADDRESS :Plot P1A, Road number 6, Long HauIndustrial Park, Expansion area, Long Hau CommuneCan Guoc District, Long An Province, Vietnam,

Google maps pin: https://goo.gl/maps/68gJyHfhwDngfAcn7

Approx 23Km from the Airport and 19Km

from Saigon Centre (District 1)

Page 41: Deutsche BekleidungsWerke - Royal Spirit Group · production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing

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