Design With Steel Hollow Sections

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Usage of Hollow Steel Sections in Industrial & Residential Projects

Transcript of Design With Steel Hollow Sections

  • WE HAD BEEN GIVEN TWO PROJECTS FOR THE DESIGN PART . THESE WERE

    (1) DESIGN OF AN INDUSTRIAL SHED ENTIRELY WITH TATA STRUCTURA HOLLOW STEEL SECTIONS

    (2) DESIGN OF A G+2 RESIDENTIAL STEEL BUILDING

  • PROJECT 1

  • DESIGN OF INDUSTRIAL SHED MODEL

    SOME SALIENT FEATURES OF OUR MODEL:

    IT HAS PLAN DIMENSIONS OF 78.63 m BY 102 m (SPAN BY LENGTH)

    THUS IT COVERS AN AREA OF 89107.22 square feet HEIGHT OF TRUSS ABOVE P.L = 7.4 m HEIGHT FROM G.L TO P.L = 0.9 m HEIGHT OF WALL = 2.4 m ABOVE P.L PRESENCE OF RIDGE VENT , 0.75 m AND 0.6 m THROAT WIDTH

  • CHOICE OF TRUSS

    THE ENTIRE PLAN WAS DIVIDED INTO 3 PANELS EACH COVERING A SPAN OF 26.21 m .

    CONSIDERING THE LARGE SPAN OF TRUSS , TRUSSES OF THE TYPE FINK , PRATT , HOWE AND THE LIKES WERE ELIMINATED.

    TRUSSES TO BE CONSIDERED WERE BOWSTRING TRUSS , TRAPEZOIDAL TRUSS OR LATTICE GIRDER.

  • OUR CHOICE TRAPEZOIDAL TRUSS

    ** THE THREE MODELS WERE ANALYSED PRIMARILY FOR DEAD LOADS , LIVE LOADS & WIND LOADS .

    ** A COMPARISON STUDY WAS MADE & IT SEEMED THAT TRAPEZOIDAL TRUSS WAS THE BEST CHOICE AMONGST THE THREE , WITH COMPARITIVELY LESSER MEMBER FORCES , HENCE SMALLER SECTIONS REQUIRED

  • OUR MODEL OF TRAPEZOIDAL TRUSS

    26.21 m

    3.28 m

    1 m2.38 m

  • PLAN OF PROPOSED SHED 78.63 m BY 102 m SHOWING EAVE GIRDERS , PURLINS

  • PLAN SHOWING SIDE CANOPIES

  • VIEW SHOWING THE COLUMNS

  • 3 SPAN TRUSS SHOWING GABLE END (HERE CANOPY IS NOT SHOWN)

  • FRONT VIEW SHOWING VENTS

  • 3D VIEW SHOWING CANOPY

  • RIGHT SIDE VIEW SHOWING 12 BAYS AT INTER SPACING OF 8.5 METRES

  • 3D LEFT SIDE VIEW

  • THE MODEL ANOTHER 3D VIEW

  • DESIGN USING CONVENTIONAL SECTIONS

    THE FOLLOWING WERE THE DESIGN OUTPUTS OF OUR MODEL OF TRAPEZOIDAL TRUSS

    (A) ROOF TRUSS MEMBERS

    (1) RAFTER OR UPPER CHORD MEMBER2 X ISA 90 90 10 @ 13.4 kg/m EACH

    (2) MAIN TIE OR BOTTOM CHORD MEMBER2 X ISA 150 150 10 @ 22.8 kg/m EACH

    (3) INTERMEDIATE STRUTS 2 X ISA 75 75 10 @ 11 kg/m EACH

    (4) INTERMEDIATE SLINGS 2 X ISA 70 70 10 @ 10.2 kg/m EACH

  • DESIGN USING CONVENTIONAL SECTIONS (CONTD..)

    (B) PURLIN ISMC 200 @ 22.1 kg/m

    (C) RAFTER BRACING ISA 130 130 8 @ 15.9 kg/m

    (D) TIE RUNNER -ISA 150 150 10 @ 22.8 kg/m

    (E) SIDE RUNNER ISMC 150 @ 16.4 kg/m

    (F) EAVE GIRDER-ISA 200 200 15 @ 45.4 kg/m

  • DESIGN USING CONVENTIONAL SECTIONS (CONTD..)

    (G) COLUMNS

    (1) INTERMEDIATE COLUMNS ISMB 500 @ 86.9 kg/m

    (2) END COLUMNSISMB 500 @ 86.9 kg/m

    (H) COLUMN BASE PLATE

    (1) FOR INTERMEDIATE COLUMNS 700 mm X 350 mm X 16 mm

    (2) FOR END COLUMNS700 mm X 400 mm X 24 mm

  • DESIGN USING HOLLOW SECTIONS

    THE FOLLOWING WERE THE DESIGN OUTPUTS OF OUR MODEL OF TRAPEZOIDAL TRUSS

    (A) ROOF TRUSS MEMBERS

    (1) RAFTER OR UPPER CHORD MEMBER1 X SHS 132 132 4.8 @ 18.71 kg/m EACH

    (2) MAIN TIE OR BOTTOM CHORD MEMBER1 X RHS 200 100 6 @ 26.40 kg/m EACH

    (3) INTERMEDIATE STRUTS 1 X RHS 145 82 4.8 @ 15.92 kg/m EACH

    (4) INTERMEDIATE SLINGS 1 X RHS 122 61 5.4 @ 14.01 kg/m EACH

  • DESIGN USING HOLLOW SECTIONS (CONTD..)

    (B) PURLIN RHS 145 82 5.4 @ 17.74 kg/m

    (C) RAFTER BRACING RHS 145 82 4.8 @ 15.92 kg/m

    (D) TIE RUNNER -RHS 145 82 4.8 @ 15.92 kg/m

    (E) SIDE RUNNER RHS 145 82 4.8 @ 15.92 kg/m

    (F) EAVE GIRDER-RHS 200 100 5 @ 22.2 kg/m

  • DESIGN USING HOLLOW SECTIONS (CONTD..)

    (G) COLUMNS

    (1) INTERMEDIATE COLUMNS 1 X SHS 250 250 8 @ 59.5 kg/m

    (2) END COLUMNS1 X SHS 250 250 8 @ 59.5 kg/m

    (H) COLUMN BASE PLATE

    (1) FOR INTERMEDIATE COLUMNS 400 mm X 400 mm X 20 mm

    (2) FOR END COLUMNS600 mm X 400 mm X 28 mm

  • TYPE OF MEMBER CONVENTIONAL SECTION

    WEIGHT PER METRE USING

    CONVENTIONAL SECTION

    HOLLOW SECTION

    WEIGHT PER METRE USING

    HOLLOW SECTION

    (A) MAIN TRUSS BODY :

    (1) RAFTER 2 X ISA 90 90 10 26.8 kg/m SHS 132 132 4.8 18.71 kg/m

    (2) TIE 2 x ISA 150 150 10 45.6 kg/m RHS 200 100 6 26.40 kg/m

    (3) INTERMEDIATE STRUT

    2 x ISA 75 75 10 22 kg/m RHS 145 82 4.8 15.92 kg/m

    (4) INTERMEDIATE SLING

    2 x ISA 70 70 10 20.4 kg/m RHS 122 61 5.4 14.01 kg/m

    (B) PURLIN ISMC 200 22.1 kg/m RHS 145 82 5.4 17.74 kg/m

    (C)RAFTER BRACING ISA 130 130 8 15.9 kg/m RHS 145 82 4.8 15.92 kg/m

    (D) TIE RUNNER ISA 150 150 10 22.8 kg/m RHS 145 82 4.8 15.92 kg/m

  • TYPE OF MEMBER CONVENTIONAL SECTION

    WEIGHT PER METRE USING

    CONVENTIONAL SECTION

    HOLLOW SECTION

    WEIGHT PER METRE USING

    HOLLOW SECTION

    (E) SIDE RUNNER ISMC 150 16.4 kg/m RHS 145 82 4.8 15.92 kg/m

    (F) EAVE GIRDER ISA 200 200 15 45.4 kg/m RHS 200 100 5 22.2 kg/m

    (G) END COLUMNS ISMB 500 86.9 kg/m SHS 250 250 8 59.5 kg/m

    (H) INTERMEDIATE COLUMNS

    ISMB 500 86.9 kg/m SHS 250 250 8 59.5 kg/m

  • CONVENTIONAL SECTIONS V/S HOLLOW SECTIONS

    ** CALCULATIONS HAVE SHOWN THAT IN OUR MODEL THE TOTAL QUANTITY OF STEEL USAGE FOR THE ENTIRE PROJECT ESTIMATES TO ABOUT 330 TONNES OR ABOUT 3.7 kg/sq.ft USING CONVENTIONAL SECTIONS .

    ** USING HOLLOW SECTIONS THE AMOUNT OF STEEL REQUIRED COMES TO ABOUT 230 TONNES OR ABOUT 2.57 kg/sq.ft .

    ** THUS A REDUCTION OF 30.54 % IN THE CONSUMPTION OF STEEL WITH THE SAME STRENGTH , SAFETY ENSURED !!!

    ** MOROVER , OTHER ADVANTAGES ARE THERE REGARDING BETTER TORSIONAL RESTRAINT , CORROSION RESISTANCE & AESTHETICS

  • 020

    40

    60

    80

    100

    120

    140

    160

    180

    200

    MAIN TRUSS ANCILLIARY PARTS COLUMNS

    CONVENTIONAL SECTION USAGE IN TONNES

    HOLLOW SECTION USAGE IN TONNES

    CONVENTIONAL SECTIONS V/S HOLLOW SECTIONS (CONTD.)

  • PROJECT 2

  • DESIGN OF G+2 STEEL BUILDING

    SOME SALIENT FEATURES OF OUR MODEL:V IT IS BASICALLY A HIG RESIDENTIAL BUILDING

    IT HAS PLAN DIMENSIONS OF 16 m BY 20 m

    THE PER FLOOR AREA IS 3450 square feet

    HEIGHT FROM G.L TO P.L IS 0.6 m

    FLOOR TO FLOOR HEIGHT IS 3.5 m

    THICKNESS OF EXTERNAL BRICK WALL IS 250 mm AND FOR INTERNAL WALLS IT IS 125 mm

  • ARCHITECHTURAL ASPECTS

    BASIC PLAN

  • ARCHITECHTURAL ASPECTS

    FRONT ELEVATION

  • ARCHITECHTURAL ASPECTS

    BACK ELEVATION

  • ARCHITECHTURAL ASPECTS

    LEFT SIDE VIEW

  • STRUCTURAL ASPECTS

    DESIGN OF ROOF & FLOOR SLABS

  • GRADE OF CONCRETE USED IS M20

    GRADE OF STEEL USED IS Fe 415

    ALL ARE TWO-WAY SLABS

    THE ROOF HAS BEEN DIVIDED INTO 5 PANELS EACH WITH ITS CHARACTERISTIC REINFORCEMENT TYPES.

    SIMILARLY THE FLOOR SLAB HAS BEEN DIVIDED INTO 13 PANELS ACCORDING TO MAGNITUDE OF LOADING AND DIMENSIONS & SLAB FEATURES

    THE TOTAL DEPTH OF ROOF-SLAB IS 135 mm , WHEREAS THAT OF FLOOR SLAB IS 150 mm

    8 mm DIA BARS USED AS MAIN REINFORCEMENT

    THERE ARE ADDITIONAL PROVISIONS FOR TORSIONAL RESTRAINT IN THE FORM OF CORNER REINFORCEMENT IN 4 LAYERS

    ADDITIONAL EDGE STRIPS HAVE BEEN PROVIDED TO TAKE CARE OF SECONDARY STRESS IF ANY IN THE FORM OF CREEP , ETC

  • STRUCTURAL ASPECTS

    PANEL DIVISION OF ROOF SLAB

  • PANELS 1 2 3 4 5 STAIR SLAB 6

    SPACING USING 8 mm DIA BARS IN mm C/C:

    MIDSPAN OF SHORTER DIRECTION

    240 270 270 300 180 140

    EDGES OF SHORTERDIRECTION

    180 200 230 260 300 CRANKED UP

    MIDSPAN OF LONGERDIRECTION

    300 300 300 300 260 200

    EDGES OF LONGERDIRECTION

    250 300 300 300 190 CRANKED UP

    REINFORCEMENT DETAILS FOR THE PANELS OF ROOF SLAB

  • STRUCTURAL ASPECTS

    PANEL DIVISION OF FLOOR SLAB

  • PANELS 1 , 13 2 , 3 4 5 6 , 10 7 , 9 , 11 8 12

    SPACING USING 8 mm DIA BARS IN mm C/C:

    MIDSPAN OF SHORTERDIRECTION

    300 300 300 300 300 300 270 270

    EDGES OF SHORTERDIRECTION

    230 230 250 270 300 270 220 200

    MIDSPAN OF LONGERDIRECTION

    300 300 300 300 300 300 200 300

    EDGES OF LONGERDIRECTION

    300 300 300 300 300 300 300 270

    REINFORCEMENT DETAILS FOR THE PANELS OF FLOOR SLAB

  • STRUCTURAL ASPECTS

    DESIGN OF LONGITUDINAL & TRANSVERSE BEAMS

  • SECTION DETAILS OF LONGITUDINAL BEAMS

    BEAM NO.

    A1-A2-A3-A4-A5 B1-B2-B3-B4-B5 C1-C2-C3-C4-C5 D1-D2-D3-D4-D5 E1-E2-E3-E4-E5

    ROOFLEVEL

    ISMB 200 ISMB 225 ISMB 225 ISMB 225 ISMB 200

    FLOORLEVEL

    ISMB 225 ISMB 225 ISMB 225 ISMB 225 ISMB 225

  • SECTION DETAILS OF TRANSVERSE BEAMS

    BEAM NO.

    A1-B1-C1-D1-E1 A2-B2-C2-D2-E2 A3-B3-C3-D3-E3 A4-B4-C4-D4-E4 A5-B5-C5-D5-E5

    ROOFLEVEL

    ISMB 250 ISMB 300 ISMB 300 ISMB 300 ISMB 250

    FLOORLEVEL

    ISMB 300 ISMB 350 ISMB 350 ISMB 350 ISMB 300

  • STRUCTURAL ASPECTS

    DESIGN OF COLUMNS WITH HOLLOW SECTIONS

  • WE HAVE USED SHS 180 180 8 FOR THE INTERMEDIATE COLUMNS

    FOR THE ABOVE SAID COLUMNS BASE PLATE DIMENSIONS OF 450 mm X 350 mm X 25 mm IS REQUIRED.