DESIGN LOADS RULES/CODES FOR CLASSIFICATION OF SHIPS/OFFSHORE INSTALLATIONS

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    Assignment 1

    JEE332 Structural Analysis

    Team 1:

    Angus Cameron (192418)

    Anwarul Awalludin (188383)

    Kevin Bone (428543)

    Liam Chan (151795)

    Maison Carstensen (429288)

    Sukhith Caldera (425818)

    Lecturer: Dr Shinsuke Matsubara

    Due Date: 20th of May 2016

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    Abstract

    Bulk carriers form perhaps the most fundamental mode of material transport globally, critically

    sustaining global economy demands for offshore trade. Cape size bulk carriers are one of the largest

    form of trade vessel, defined not only by size but also their inability to traverse the Panama Canal.

    Due to vessel dimension, purpose and global population the consequences presented by the

    structural failure of a large bulk carrier are both sever and of significant likelihood. To ensure design

    incorporates an appropriate degree of safety classification societies such as Det Norske Veritas (DNV)

    and Lloyds Register exist, providing strict rules and guidelines that engineers must adhere to.

    This report presents previous research regarding typical loads associated with bulk carrier design,

    motions, wave loading and mooring conditions. By examining current and past design characteristics

    of bulk carriers using the processes of similar vessel analysis, a typical capesize bulk carrier vessel

    was selected. The vessel selected was the 300m long, 50m wide vessel Goliath which has a DWT just

    exceeding 200,000 ton. Following this, investigation was undertaken into the methods defined by

    DNV and Lloyds Register for calculating global bending moment in still water and vertical wave load

    conditions. Upon completion of sample calculations it could be concluded that loading was most

    severe in the vertical wave load condition, whilst sagging moments exceeded those in the hogging

    state. DNV was seen to overestimate bending moment but incorporate fewer vessel design inputs

    compared to Lloyds Register, thus suggesting that Lloyds Register provides a significantly more

    accurate calculation.

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    Contents

    1.  Introduction ..................................................................................................................................... 7

    2.  Literature investigation ................................................................................................................... 8

    2.1.  Design ..................................................................................................................................... 8

    2.2.  Structure ................................................................................................................................ 10

    2.3.  Motions ................................................................................................................................. 13

    2.4.  Wave loading ........................................................................................................................ 18

    2.5.  Mooring................................................................................................................................. 22

    3.  Capesize Bulk Carriers.................................................................................................................. 26

    4.  Similar Vessel Analysis ................................................................................................................ 27

    5.  Classification Rules ...................................................................................................................... 33

    5.1.  DNV ...................................................................................................................................... 33

    5.2.  Lloyds ................................................................................................................................... 38

    5.3.  Discussion and Results ......................................................................................................... 44

    6.  Conclusion .................................................................................................................................... 48

    7. Appendix A .................................................................................................................................... 50

    8. Bibliography .................................................................................................................................. 52

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    Table of Figures

    Figure 1. Hatch covers on a bulk carrier at sea (Left), bulk carrier hatch cover removed (top right) and

    hatch cover structure showing the stiffened plate (bottom right) (Um & Roh, 2015) ............................ 9

    Figure 2. Identification of the dimensional inputs used in the computational analysis (Um & Roh,

    2015) ....................................................................................................................................................... 9

     Figure 3-Midship cross section comparison of single skin side and double skin side (Ozguc, Das, &

    Barltrop, 2005) ...................................................................................................................................... 10

     Figure 4-Stress distribution under ultimate state (Hu, Zhang, & Sun, 2001) ...................................... 11

    Figure 5. Six degrees of motion freedom with respect to a vessel (Chen, Huang, & Wang, 2013) ..... 13

    Figure 6. Relative motion profiles associated with the linear response using a modified Pierson

    Moskowitz spectrum (Drake, 2000) ...................................................................................................... 15

    Figure 7. Measured and calculated vertical force at bow area with measured wave motions obtained

    from the participants of the study (Drummen & Holtmann, 2014) ....................................................... 16

    Figure 8. Typical midships stress response spectra of the M/V Stewart J. Cort, showing wave-induced

    and springing stresses (Alford & Troesh, 2009) ................................................................................... 17

    Figure 9. Vertical bending due to waves (M. Mano et al., Design of Ship Hull Structures, 2009) ...... 18

    Figure 10. Proposed Mathematical model (Samsung Heavy Industries Co. LTD 2010) ...................... 24

    Figure 11. Bulk carrier similar vessel analysis of Deadweight vs. Year  .............................................. 27

    Figure 12.Ccomparison of vessel speed in knots and year built ........................................................... 28

    Figure 13. Comparison of vessel Deadweight / Capacity versus Year  ................................................. 28

    Figure 14. Bulk carrier similar vessel analysis, Speed versus Length ................................................. 29

    Figure 15. Similar vessel analysis for bulk carrier comparing deadweight with respect to length ....... 30

    Figure 16. Bulk carrier comparison, speed versus engine power  ......................................................... 30

    Figure 17. Block coefficients versus Froude number for the bulk carrier vessels exmained ............... 31Figure 18. Non-dimensional capacity versus beam draft coefficient for the analysed bulk carriers. ... 31

    Figure 19. Bending Moment Sign Convention ..................................................................................... 34

    Figure 20. Wave bending moment distribution. ................................................................................... 35

    Figure 21. Value of kSM against Proportion of Length (DNV, 2015) ................................................. 36

    Figure 22 Development of vertical bending stresses along the length of bulk carrier, Goliath. ........... 41

    Figure 23. Still water bending moments for sagging conditions for the capsize bulk carrier Goliath,

    comparing the predictions obtained using the Lloyds and DNV methods ............................................ 44

    Figure 24. Still water bending moments for a hogging conditions for the capsize bulk carrier Goliath,

    comparing the predictions obtained using the Lloyds and DNV methods ........................................... 45

    Figure 25. Wave condition bending moment for Capesize bulk carrier, Goliath, in hogging condition,

    comparing predictions using Lloyd‟s and DNV methods. .................................................................... 46

    Figure 26. Wave induced bending moment for hogging condition along the length of the Capesize

    bulk carrier Goliath, comparing the predictions using Lloyd’s and DNV methods ............................... 46

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     Nomenclature

    Symbol Description Units

     B Beam m

    C  B  Block coefficient

    C W   Wave coefficient

     D Distance from fwd or aft to point of consideration m

     DWT Deadweight tonnage ton

     f 1  Ship service factor

     f 2,-1  Coefficient considering nonlinear effects applied to hogging

     f 2,1  Coefficient considering nonlinear effects applied to sagging

    k  sm Stillwater bending moment distribution factor along the ship‟s length 

    k wm  Vertical wave bending moment distribution factor along ship‟s length 

     LOA  Overall length of all vessel m

     L PP Length between perpendiculars m

     LWL  Waterline length m

     M SO  Stillwater bending moment amidships kNm

     M SOS   Stillwater bending moment amidships sagging kNm

     M SOH   Stillwater bending moment amidships hogging kNm

     M S Stillwater bending moment kNm

     M WO  Vertical wave bending moment amidships kNm

     M W   Vertical wave bending moment kNm

     M WOH   Vertical wave bending moment (hogging) kNm

     M WOS   Vertical wave bending moment (sagging) kNm

    T Draft m

    x Forward distance from aft perpendicular m

    Δ  Displacement tonnes

    ∇  Volumetric displacement m3σ  Permissible combined stress  N/mm

      Maximum hull stress at deck  N/mm2   Maximum hull stress at keel  N/mm2 

      Force of hull member above and below the neutral axis  N

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      Minimum hull section modulus m    Design load scenario coefficient

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    1.  Introduction

    Bulk carriers are large vessels used to transport goods between countries and are a vital part

    of the world‟s economy. They are able to carry significant quantities of cargo and it is

    therefore crucial that they are both efficient and safe. Due to this, there are various design

    rules and guidelines put in place to ensure that they are capable of operating in a range of sea

    states in a safe manner.

    This report investigates and compares two sets of rules; Lloyds Register (LR) and Det Norske

    Veritas (DNV). Calculations were made using each set of rules, which were then compared to

    one another and discussed. Supporting this, literature reviews examining various aspects of

     bulk carriers such as wave loading, mooring, ship structure and motions were investigated

    and related back to the overall longitudinal strength of bulk carriers.

    For the investigation of the rules, this report focused on one class of bulk carriers, „Capesize‟

    carriers. In order to examine the significant loading that these vessels experience as a result of

    their size, the carriers need to meet a set of rules and guidelines to ensure sure that they can

    operate safely and efficiently.

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    2. Literature investigation

    2.1.  Design

    Literature: Propulsion of 200,000-210,000 dwt Large Capesize Bulk Carrier

    (Man Diesel and Turbo, 2015)

    CO2  regulations imposed by International Maritime Organisation (IMO) are constantly

     becoming harder for ship owners to achieve, thus the design of the combined propeller-

    engine propulsion system must be optimised to increase vessel efficiency and reduce fuel

    consumption. The Energy Efficiency Design Index (EEID) imposed by IMO for vessels

    contracted after 1 January 2013, categorises vessels according to Deadweight Tonnage

    (DWT), geometric dimensions, fuel type, specific fuel oil consumption and design speed. The

    EEDI is quantitatively assessed in units of mass CO2 produced per ton of DWT per nautical

    mile travelled.

    Large Cape-size bulk carriers typically have a maximum length of 299.3m, beam of 50m and

    scantling draft of 17.9-18.4m, boasting a dtw between 205,000 and 210,000 ton. The

    expected design operating speeds for these vessels lies between 14-15 knots, however due to

    emission regulations these values are likely to reduce in the near future. Increasing propeller

    diameter is known to benefit propeller efficiently, thus current focus for the design of future

     bulk carriers is to optimise the aft body, hull lines of the ship and ideal operational ballast

    condition, such to allow integration of larger propellers with lower optimum propeller speed.

    For such vessels gearing is not required to provide increased efficiency over a wide range ofoperational speeds, thus typically the propeller shaft is directly coupled with the engine. At

    lower operational speeds this has allowed development of the new two stroke MAN G70ME-

    C9.5 compact ultra-long stroke engine, which operates with increased engine and propeller

    efficiency at these conditions.

    By comparing the currently dominant MAN S70ME-C8.5 series (super-long) two stroke

    engine with the proposed ultra-long stroke G70ME-C9.5series, alongside differing propeller

    diameters at 14 and 14.7 knots, a greater understanding of the ideal operational conditions

    was developed for large size bulk carriers. Clear trends were evident revealing increased

    efficiency of 3-8% for G70ME-C9.5 over the currently popular S70ME-C8.5 depending upon

     propeller diameter.

    Whilst the ultra-long stroke engine does present advantages of efficiency over its super-long

    stroke counterpart, it is 1.2m longer and 0.4m wider, thus weighs significantly more. Due to

    this, serious consideration must be made to ensure the engine does not exceed a weight which

    could prove detrimental to the structure and global bending stresses applied to the vessel.

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    Literature: Optimal dimension design of a hatch cover for lightening a bulk carrier.

    (Um & Roh, 2015) 

    Due to constantly increasing international oil and material prices and subsequent operational

    and constructional costs, the demand for weight reduction in vessel design is high. Hatchcovers as seen in Figure 1 are integral components of bulk carriers used to protect cargo form

    ocean conditions. Hatch covers consist of stiffened plate (Figure 1) and contribute to

    approximately 8% of construction costs, however little prior optimisation has been conducted

    to improve this vital feature.

     Figure 1. Hatch covers on a bulk carrier at sea (Left), bulk carrier hatch cover removed (top

    right) and hatch cover structure showing the stiffened plate (bottom right) (Um & Roh, 2015)

    The optimisation process was computationally programmed using C++ language, following

    the SQP (Sequential Quadratic Programming) iterative method for non-linear design

    optimisation. Validation of the developed algorithm was conducted using comparative tests

    and the program was applied to the hatch design of an 180,000 ton dead weight vessel.

    Optimisation limitations were defined by structural safety standards according to IACS and

    Lloyd and geometric limitations were governed by maximum permissible stress and

    deflection, minimum thickness of a plate, minimum section modulus and shear area of

    stiffeners. The dimensional inputs used in computational analysis can be seen in Figure 2.

     Figure 2. Identification of the dimensional inputs used in the computational analysis (Um &

     Roh, 2015)

    Results obtained for the optimisation of the fwd most hatch cover of the 180,000 ton DW

    vessel presented weight reduction of up to 8.5%, however this term is likely to increase for

    hatches closer to the vcg as they experience less reaction forces due to acceleration. Via

    reduction in hatch mass, the weight and load distribution derivatives of global bendingmoment are subsequently reduced.

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    2.2.  Structure

    Literature: A Comparative Study on the Structural Integrity of Single and Double Side Skin

     Bulk Carriers under Collision

    (Ozguc, Das, & Barltrop, 2005). 

    Bulk carriers experience significant fatality rates in the occurrence of accidents, rates which

    are far greater than those experienced by other vessel types. As a result, the International

    Association of Classification Societies (ICAS) recently announced new safety requirements

    for bulk carriers. In addition, the Formal Safety Assessment (FSA) have commenced a study

    to investigate whether bulk carriers with double skin side construction are meeting the

    structural requirements of SOLAS Chapter XII. There are two main advantages to a double

    skin side bulk carrier with respect to the single skin side (See Figure 3). The existence of

    redundancy in case of penetration, and the primary structural members are no longer

    subjected to corrosive effects from being in contact with cargo loading and unloading

    equipment. Double skin side hulls also moderate the effects should the vessel be involved in a

    collision, as the cargo will not immediately spill, assuming the inside plating is intact.

    However, there is also a chance for a loss of vessel if the inner plating remains intact due to

    the additional sectional forces induced due to the accident, collapsing the hull. As a result, it

    is important to compare the structural strength in both intact and damaged conditions.

     Figure 3-Midship cross section comparison of single skin side and double skin side (Ozguc,

    Das, & Barltrop, 2005) 

    Sixteen different collision cases were studied using ANSYS LS-DATA. The speed of

    collision was 10.5m/s and the total collision time was 0.3s. The element was 125mm thick in

    contact areas and 375mm in all other areas. It was found that the energy absorption when

    rupture of the outer skin occurs is 10% lower for the double skin side (DSS) than the single

    skin side (SSS). However, the maximum energy absorbed when the inner shell of the DSS

    and outer shell for SSS is 2.2 times more for DSS. It was shown that the DSS bulk carriers

    have a higher safety index than SSS bulk carriers in hogging and sagging collision moments.This contributes to an overall greater longitudinal strength of the bulk carrier.

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    Literature: Analysis on the ultimate longitudinal strength of a bulk carrier by using a

     simplified method

    (Hu, Zhang, & Sun, 2001) 

    The longitudinal strength is the most important element of a ship‟s hull design. This isgenerally represented by the maximum bending moment that can be withstood by the ship‟s

    hull cross-section. Over the last 20 years, researchers have found that the linear elastic theory

    which was previously employed is now inadequate to estimate the longitudinal strength of a

    ship‟s hull. It is necessary to take into account the following considerations; various failure

    modes, progressive and interactive behaviour of the failure of structural members, and the

    residual strength of members after buckling or collapse. There are three main methods to

    calculate the ultimate longitudinal strength of a bulk carrier; the non-linear finite element

    method (NFEM), the idealised structural unit method (ISUM) and the simplified method

    (SM). Of these methods, the simplified method has proven to be the most straightforward

    method with an adequate degree of accuracy. For this reason it has caught the attention of

    naval architects. This paper analyses the longitudinal strength of a 34,000 tonne bulk carrier

    using the simplified method. Firstly, vertical bending is considered. The values of the

    ultimate longitudinal bending moments and the locations of the instantaneous neutral axes at

    ultimate states of both hogging and sagging are calculated (See Figure 4). Following this, the

    ultimate strength under combined vertical and horizontal bending moments is considered. An

    interaction curve was obtained according to the results of a series of calculations for the hull

    subjected to bending conditions with different curvature angles. It was found that the

    interaction curve was asymmetrical. This was due to the hull cross section not being

    symmetrical about the horizontal axis, and the behaviour of the structural members undercompression being different from the behaviour under tension due to the non-linearity caused

     by buckling.

     Figure 4-Stress distribution under ultimate state (Hu, Zhang, & Sun, 2001)

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    Literature: Statistical properties of bulk carrier longitudinal strength

    (Campanile, Piscopo , & Scamardella, 2014) 

    Ship structures are continuously exposed to age related damages such as fatigue, cracking,

    localised dents and corrosion. These all relate and contribute to a vessel‟s  loss of life and itsimpact on the environment. While corrosion effects can be managed, thickness reductions

    need to be considered for old vessels operating beyond their service life, such as bulk carriers.

    Corrosion wastage was not considered up until the 1980‟s, the scantlings of merchant ships

    were determined by more or less empirical formulas, implicitly accounting for corrosion

    safety margins. To harmonize the safety margins, ICAS decided to prioritise the development

    of Common Structure Rules (CSR) in 2006. These rules are based on the “net scantling

    approach” to address the corrosion effects that a bulk carrier is likely to experience in its

    operating lifetime. The method takes into account corrosion based on explicitly defined

    corrosion additions for one side of each structural element, depending on both the

    compartment category and the structural member such as platings or primary supporting

    members. The rules of scantling compliance depend on the considered structural

    requirements (local strength, hull girder strength, fatigue assessment) and analysis type

    (buckling and collapsing, thickness and hull cross section). This „net scantling approach” is

    easy to be applied in the building process, however it does not take into consideration the

    annual corrosion rate. The paper focuses on statistical properties of time-variant hull girder

    section modulus and ultimate bending moment capacity, determined by a Taylor series

    expansion method and Monte Carlo simulation.

    Hull girder section modulus and ultimate bending moment capacity follow the normaldistribution, not only under the assumption of uncorrelated variables, to which the

    Lindeberg – Feller Central Limit Theorem applies, but also when full correlation exists.

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    2.3.  Motions

    Literature:  Bulk Carrier’s Mot ion Analysis with Sloshing Effect in Water Ballast Cargo Hold

    (Chen, Huang, & Wang, 2013)

    Roll motions combined with the lateral wind loads can cause dangerous heeling angles, or in

    extreme cases even capsizing. Ship motions are defined by six degrees of freedom that a ship

    may experience and can be seen in Figure 5. Of these motions, heave pitch and roll are

    oscillatory, whilst surge, sway and yaw are not. Oscillatory motions are typically produced by

    wave excitation, however any instantaneous excitation will result in some degree of

    oscillatory motion until motion damping produces equilibrium.

     Figure 5. Six degrees of motion freedom with respect to a vessel

    (Chen, Huang, & Wang, 2013)

    For bulk carriers, encountering severe environmental conditions during a voyage is ordinary.

    The main objective is to try and reduce the damage incurred during such circumstances. One

    method of motion reduction is to vary the mass distribution with ballast water by permanently

    or temporarily distributing mass distribution of the vessel during the voyage. These methods

    are known as passive and active stabilisation respectively. Loading a suitable amount of

     ballast water can reduce the harm caused to the vessel by abnormal waves, and increase a

    ship‟s safety and stability. By adding ballast water and increasing the draft, prevention of

    cavitation effects on propellers and reduction of slamming effects may be reduced. To

    confirm and validate motion predictions, model and computational analysis is required.

    To investigate the ship motions, different loading conditions are carried out; during normal

     ballast condition, heavy ballast condition and design load condition. The deadweight capacity

    of the bulk carrier is 9300 MT and the water ballast is located amidships. The ship speed for

    all tests was taken to be 5 knots. After the ballast water is loaded, numerical computations are

    simulated in the frequency domain by using the commercial code HydroSTAR, developed by

    Bureau Veritas. To validate the obtained data from HydroSTAR, it was compared with the

    software SMP (Ship Motions Program). SMP is based on strip theory and is widely known to

     be reliable in simulating ship motions. The strip theory introduced by Korvin-Kroukovsky

    and Jacobs in 1957 has been revised and is still being used today to predict the six different

    motions. 

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    Results show that the HydroSTAR results are quite similar to those obtained from SMP,

    except for the roll motion around resonant frequencies. Due to this, practical tests are

    required to achieve further information into vessel roll option about the free damped

    frequency, where resonance will occur. Practical tests may be used to develop understanding

    of motion in regular or irregular seas if tested in regular seas. This is achieved by applyingthe linear superposition principle in correspondence to some idealised wave spectra which

    suits the operational conditions.

    Practical and computational tests have provided conclusive evidence suggesting that vessel

    seakeeping severity is increased in the heavy ballast condition compared to standard ballast

    conditions, when specifically operating in 5 metre height waves and beam seas. Conversely,

    the seakeeping performance is generally improved when the ballast tank is partially filled.

    However, precautions must to be taken to ensure the free surface within the tank does not

     jeopardise either the tank structure or the overall vessel stability. Further investigation into

    the optimum ballast load is required, due to the correlation between the global bending loadacting on the vessel due to both motions and vessel ballast weight distribution.

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    Literature: Transient Design Waves for Green-Water Loading on Bulk Carriers 

    (Drake, 2000)

    Extreme relative motion occurs at the forward hatch cover location when a bulk carrier

    encounters steep fronted waves with pronounced asymmetry. This can result in green wateron the deck and high loads acting on the hatch covers, which in certain cases they have been

    unable to withstand. From the investigation conducted, it has been identified that extreme

    immersion of the bow can be attributed to the vessel pitching downwards into a steep fronted

    wave, most notably when that wave has pronounced asymmetry. Furthermore, extreme

    midship bending has be associated with instantaneous symmetric wave profiles where a crest

    or trough is located at midships, an example of the asymmetric wave profile is shown in

    Figure 6, and shows the extreme wave as it encounters the vessel.

     Figure 6. Relative motion profiles associated with the linear response using a modified

     Pierson Moskowitz spectrum (Drake, 2000)

    This investigation examined the influence of extreme vessel motions due to the shape of the

    encountered waves. For this investigation Drake, implemented linear wave profiles, linear

    transfer functions, as well as calculating the vessel‟s non-linear motions. From this study it

    was concluded that due to relative extreme motion between the wave and vessel, the highest

    loads were seen to occur when the vessel was close to being level and encountered a steep

    fronted wave with pronounced asymmetry.

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    From this article it can be identified that in the design and development of a bulk carrier,

    investigation into the sea states in which it will operate and the waves that it will encounter

    will be essential to ensure the vessel can withstand the bending moments applied.

    Furthermore, care should be taken to ensure that the motions and loading experienced by the

    vessel are accounted for and that the vessel will be able to withstand them. From this article,with respect to the documentation produced by the classification societies, the regulations are

    simple cases and all endeavours need to be made to ensure that the vessel not only complies

    with the regulations, but is also able to withstand all conditions that it may encounter.

     Literature: Benchmark Study of Slamming and Whipping

    (Drummen & Holtmann, 2014)

    Vessel such as Bulk carriers, travelling in harsh environments can experience significantSlamming. The slamming motions results in significant loading on the vessel, commonly

    attributed to a change in acceleration due to the interaction between a water surface and the

    vessel. According to Drummen and Holtmann (2014), when slamming occurs in vessels over

    200 metres in length or longer, a transient dynamic structural response known as whipping

    can occur. The vertical bending moments induced through whipping when combined with

    wave bending can be double that of wave bending on its own. Slamming is aspect of vessel

    motion and loading that requires significant investigation to ensure that it is adequately

    accounted for.

    In the maritime world considerable resources have been invested in the prediction of the

    loads resulting from slamming, however very little investigation as to the accuracy of the

    results obtained has been conducted. To analyse the accuracy of the prediction methods used

    to predict the loads induced by slamming a number or research facilities and classification

    societies were involved in a benchmarking analysis. This investigation compared the results

    of towing tank data and finite element analysis data across the institutions, as can be seen in

    Figure 7. It was concluded that in general good agreement of the results using similar

    methods at different institutions resulted and there was a high level of correlation to the

    experimental data obtained. However, it was observed that some complex methods used

    within finite element analysis may incur additional uncertainties.

     Figure 7. Measured and calculated vertical force at bow area with measured wave motionsobtained from the participants of the study (Drummen & Holtmann, 2014)

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    Therefore it can be identified that in order to effectively design and develop vessels such as

    Capesize bulk carriers, the various motions that the vessel will undergo must be examined

    and means of calculation utilised. From this study it can be seen that the theoretical methods

    available to the engineer and naval architect can be effective in predicting the loads resulting

    from extreme motions, but in-depth understanding of the methods is required for accurateresults.

    Literature: Generating Extreme Ship Responses using non-uniform Phase Distributions 

    (Alford & Troesh, 2009)

    To produce an effective design it is paramount that estimates of loads that will be applied to

    the vessel are accurately obtained. However, according to Alford and Troesch (2009)

    estimating ship responses and loads considering only extreme waves can have a negative

    effect. This is because this methodology does not take into account the dynamic responses

    and behaviour of the vessel. Therefore, it is suggested that through the methods developed byLindgren, Boccotti and Taylor, utilising linear wave theory, the maximum extreme wave

    value is inserted into the desired wave train to provide an extended irregular wave record

    (Alford & Troesh, 2009). This will allow for investigation to examine the correlation between

    extreme waves and extreme vessel motions.

    This method was utilised to predict the springing of a Great Lakes bulk carrier. “Springing

    occurs when the encounter frequency of the waves, or a harmonic of the encounter frequency

    of the waves, excites the ship at its two-nodal excitation frequency” (Alford & Troesh, 2009,

     p. 644), according to Alford and Troesch when springing occurs the bending moment of the

    vessel can significantly increase. The stress response spectra of a Great Lakes bulk carrier is

    shown in Figure 8, this plot shows the relationship between the extreme responses. This

     behaviour is especially important in very large carriers due to the implications that it can have

    on structural integrity. When springing occurs, due to the elastic nature of the behaviour,

    there is a change in the extreme response, as well the shape of the wave train, producing large

    responses. Wave induced bending varies with frequency, at lower frequencies it relates to the

    rigid body dynamics, while at high frequencies it is related to the effects of springing (Alford

    & Troesh, 2009).

     Figure 8. Typical midships stress response spectra of the M/V Stewart J. Cort, showing wave-induced and springing stresses (Alford & Troesh, 2009)

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    Therefore from the work of Alford and Troesch (2009) it can be identified that there are a

    number of different phenomena and behaviour that go into the motion of a bulk carrier. It is

    also noted that the excitation forces of the waves must be understood effectively, in order to

     provide the most accurate predictions. Furthermore, the effect of springing must be

    acknowledged by the designer to ensure effective mitigation of the inherent risk that it causes.

    2.4.  Wave loading

    Literature: Design of Ship Hull Structures, Chapter 2 Structural Design Loads 

    (Mano, Okumoto, Takeda, & Okada, 2009) 

    All ships are subjected to different types of loads; such as hydrostatic pressure, hydrodynamic

     pressure and environmental loads caused by wind, currents, and waves. Among the variety of

    loads, accumulative wave induced hydrodynamic pressure can have a significant effects on

    the ship structure and eventually contribute to the structural collapse. Subsequently, it isobligatory for every naval architect to analyse, in depth, all loads a vessel hull structure may

    experience and, with emphasized significance placed on wave induced loads. 

    In conjunction, global loads act on the entire hull girder while the local loads are more

    involved with panels, girders, beams, and stringers. When looking at a global deformation

     perspective, a ship will behave like a beam due to its slender shape as a wave generates a

    vertical and horizontal bending moment which acts to provide buoyant force unevenly

    distributed along the vessel length resulting in “hogging” and “sagging” bending moments

    (Figure 9). Hogging is the condition where amidships is deflected upwards, so the top

    longitudinal layer of the ship experienced tensile stress whilst the below the neutral axis the

    vessel experiences compression. On the other hand, sagging is the condition where the

    amidships is deflected downwards. Nonetheless, the hogging and sagging bending moment

    act interchangeably on the hull girder along the ship across the progressive waves, increasing

    the global stresses applied to the vessel due to cyclic loading and subsequent fatigue. 

     Figure 9. Vertical bending due to waves (M. Mano et al., Design of Ship Hull Structures,

    2009)

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    Each classification society, which is tasked to provide analysis methods to ensure all vessels

    are designed safely, quantify the degree of the global load in terms the strength. The

    International Association of Classification Societies (IACS) standardized the rules in the

    Unified Rule Requirement of 1989 which has been recognized by all classification societies.

    It was stated that the minimum allowable bending moment a vessel must withstand is roughlyequal to the worst case scenario or one in 20 year extreme wave load, with a probability of

    10-8 that wave induced loads will exceed such value.

    Literature: Loads for use in the design of ships and offshore structures

    (Hirdaris, et al., 2014) 

    In recent years, since bulk shipping has proved itself as the most cost and energy effective

    way of transporting a great deal of cargo at once, the number of bulk carriers has dramatically

    increased. Such demand has also gradually enlarged the size of existing bulk carriers and

    transformed their shape, pushing the limits of structural design. The problem involving suchtrend is the influence of the wave loading that becomes larger with the increase of the hull

    size. Subsequently, particulars of new bulk carriers could exceed the valid ranges of methods

    used to predict vessel wave loading, thus increasing the need for new quality experimental

    data, particularly pertaining to the measurement of global loads from model tests. Evaluation

    of wave induced loads is consistently conducted using partly nonlinear methods whilst

    comparing predictions with model tests. Furthermore, increasingly complex analysis

    techniques are becoming popular, allowing fully nonlinear analysis, particularly using CFD

     based methods. The potential flow formulation of slamming problems has continued to also

    raise interest. Recent studies have focused on the evaluation of slamming loads on symmetricand asymmetric sections using the Wagner approach. Furthermore, hybrid CFD based

    methods (e.g. RANS or SPH) have become commercially available and significantly more

     popular.

    When it comes to the maximum longitudinal strength of the hull, severe abnormal waves

    should be taken into consideration. Moreover, fatigue caused by continuous wave loads could

    have a larger impact on the hull girder than the relatively less frequent higher magnitude

    extreme wave loads. 

    Literature: Effect of ship length on the vertical bending moments induced by abnormal waves 

    (Foneseca, Guedes Soares, & Psacol, 2007)

    The most significant component of interaction between abnormal waves and vessel loading is

    the high extent of non-linearity. The main focus of this article is to evaluate the influence of

    the ship dimension on the vertical bending moment generated by the rogue waves. The

    magnitude of global loads induced by these abnormal waves compared to the hull strength

    will depend on the relationship between the wavelength and the ship length. The investigation

    was carried out on geometrically similar type of bulk carriers between 100m to 350m. The

    analysis was then performed using the time domain sea keeping program which solves

    equations of motions and structural loads. 

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    It is usually very hard to predict the maximum wave induced loads on ships during their

    lifetime, and there are a couple of uncertainty predictions made; one of which is associated to

    the stochastic nature of the waves and the other basis is examining excessive wave conditions

    which approach the restrictions imposed by numerical methods due to highly nonlinear vessel

    response. 

    Many approaches have been taken to calculate the design wave loads on ships. If the loads

    are basically linear, then it is possible and efficient to apply the linear long term distribution

    method. The other procedures that have been taken into account are based on the assumption

    that the linear seakeeping model is able to accurately identify the conditions in which the

    extreme wave loads occur. The focus is to quantify the worst conditions that the ship will

    encounter in a long period of time by applying similar linear sea keeping methods and

    conducting more accurate and time consuming nonlinear time domain simulations only for

    selected range of extreme conditions. 

    From investigations it can be concluded that the bending moments are maximized when the

    ship length is roughly similar with the wavelength of the abnormal waves. Results show that

    the relationship between the abnormal wave height and the maximum moment is almost

    linear, however when the significantly increased wave height, linearity breaks down. Results

    also confirmed that increased wave height yields higher values of global bending moments ,

    whilst increased ship lengths has a similar influence on bending moments.  

    Literature:  Experimental and Numerical extreme motions and vertical bending moments

    induced by abnormal waves on a bulk carrier

    (Vasquez, Fonseca & Guedes Soares, 2013) 

    An issue which arises occasionally, is the degree of breakdown of a bulk carrier when

    exposed to severe wave loads. Nowadays ships try retain maximum stability when faced with

    severe sea conditions. This article exhibits an investigation which concentrates on the global

    structure loads and motions produced by abnormal waves on a bulk carrier.

    A systematic study was done on the wave generated vertical ship motions and structural loads,

    showing that the global loads are mainly effected by the combination of the bow flare and the

    wave steepness. To foresee the response of the ship, the strip theory method based with a

    non-linear time domain is used. A simulation on a real storm situation (New Year Wave)

    which included extreme freak waves is replicated at the seakeeping model test tank and by

    the numerical code to test the ships. After which the gathered experimental and numerical

    data were compared. 

    The two real storm wave situations considered for the investigation were the New Year Wave

    (NFW) and the Single Freak Wave North Alwyn (SFWNA). The experimental data was then

    compared with the time domain simulations from the bulk carrier model tests in head sea

    conditions at a static condition (Fr=0) and slow ahead (Fr=0.1).The magnitude for both the

    waves was the same. 

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    Results show even though the SFWNA had a smaller height the sagging moment was much

    greater when compared with the NFW since the length was a lot closer to the length of the

    ship, resulting in the encounter frequency approaching free damped frequency of the vessel,

    subsequently inducing resonance. Analysing both the linear and non-linear simulations, the

    data obtained was seen to be fairly close, comparing well with measured values.

    Literature: Ultimate hull girder strength of a bulk carrier under combined global and local

    loads in the hogging and alternate hold loading condition using nonlinear FEA. 

    The failure of a bulk carrier hull is often associated with severe wave loading and certain hold

    loading conditions which can cause the hull to fail due to degree breakdown. The loads

    caused by the interaction between large wave loading can cause elasto-plastic deformation of

    the ships hull. There are two types of loads that act on the ship structure; local loads

    (experienced by stiffened panels, girders and beams) and global loads (which act on the

    “ships girder”, the vessel as a whole).  

    When a bulk carrier experiences hogging the mid-ship of a ship experiences an upwards

    deflection. This deflection results in the top longitudinal layer of the ship experiences tension

    whilst the bottom layer of the ship experiences compression. The main cause of this load case

    is the alternate hold loading (AHL) condition. This condition is caused by high density cargo

     being loaded into all odd numbered holds leaving the even holds empty.

    To analyse this problem and incorporate its implications in design, finite element analysis

    (FEA) with the ABAQUS software is used to study combined AHL conditions effect on the

    ultimate hull girder strength of a bulk carrier. The reference vessel used for this investigation

    was an old model a design modification factor (DMF) of 1.4 was used to correlate the

    findings with the new common structural rules (CSR). 

    Calculations were completed using the ultimate strength under just longitudinal bending in

    the hogging condition. These results were then compared with Smith‟s method also known as

    the simplified method. This method produced ultimate longitudinal strengths which were

    similar but generally smaller than the FEA method which was used calculate the bulk carrier

    strength under AHL conditions. 

    Results have shown that irregularities and imperfections in vessel construction, such as poor

    welds, and residual stresses can alter the hull girders ultimate strength. Furthermore, it was

    found that the DMF has a larger influence on the ultimate bending capacity under combined

    global hogging moment and local load than pure hogging and bending loads. This evidently

    shows that the bending capacity under combined global and local loads can be optimised by

    strengthening bottom panels. 

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    2.5.  Mooring

    Literature: Movements of Moored Ships in Harbours

    (Elzinga, Iribarren, & Jensen, 1992)

    The motions of a moored ship at a berth can be categorised as either horizontal (surge, sway,

    and yaw) or vertical (roll, pitch, and heave). The vertical movements of a vessel can be

    classified as an independent section to the mooring line but on the other hand, the horizontal

    movements rely significantly on the berthing line. The movement of a vessel could cause

    unsynchronised forces to act on the mooring line and fenders between the vessel and berthing

    area. The Permanent International Association of Navigation Congresses (PIANC) therefore

    authorised a special working group to investigate the developments of moored ships in

    harbours with the intent to produce new criteria for ship movements in safe working

    conditions (i.e. at the point when operations must be minimised or even stopped), and

    additionally for safe mooring conditions (i.e. at the point when ships need to leave the berths).

    The working group explains the rules as issued by different arrangement social orders that

    concern the number and type of mooring lines to be carried on board. The rules ought to

    mirror that a moored ship is a dynamic framework having uncommon necessities as for safe

    working and additionally safe mooring conditions. Accordingly, the mooring operations of

     bulk carriers could be enhanced by utilizing delicate spring lines for ships which are

     presented to long stretch waves.

    Literature: The vessel in Port; Mooring Problems

    (Schelfn & Ostergaard, 1995)

    A safe mooring should be capable of resisting the forces imparted on the moored ship by

    wind, swell, and other vessels. It is fundamental to establish operational standards which

    appropriately account for the forces experienced by the ship and mooring. The magnitude of

    the environmental forces imparted on a moored ship change dramatically at different ports. It

    is important to know the route that will be operated by a ship as this will determine the

    typical forces which will be imparted on the ship while moored. The design of the mooring

    system should take the varying magnitudes of environmental forces into account but should

    also have enough headroom in order to be able to safely deal with adverse conditions.

    International regulatory authorities have not developed strict rules regarding the design of

    mooring systems since it is hard to allow for the variation in conditions experienced by

    different ships. It is critical for a ship to have an adequate mooring standard practice for the

    safety of the ship, mooring infrastructure and the environment. When developing mooring

    standards it is important to have a good understanding of the environmental forces which will

    act on a ship and the mooring infrastructure so standards can be developed accordingly. 

    At most berths the mooring system is designed to the maximum wind and current strengths

    experienced at its location, as well as forces imparted from different sources including waves.

    For each of these circumstances and mooring configurations, static examination strategies can be employed to determine the correct mooring line strength for that particular situation. 

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    Due to their size, bulk carriers are often required to berth at deeper open water moorings

    which can experience greater environmental forces than protected shallow water berths. Due

    to the severity of the environmental forces experienced by the moored ship that it is critical

    that they are correctly calculated. It is possible to use three-dimensional potential streams to

    develop a simulation for the first-order hydrodynamic forces and subsequent high-recurrencemovements experienced by a moored ship. These are then able to be used to ensure that the

    correct standards are employed to prevent the breakage of mooring lines when ships undergo

    extreme motions, preventing damage to the ship and mooring structure. A safe mooring

    should be capable of holding forces from the surroundings such as wind, swell, and from

    other vessels. To set up an operational standard that guarantees the ship is appropriately

     prepared for safe mooring, it is fundamental, tangent upon the trading route, to decide the

    environmental forces that would typically be experienced by the moored ship. At exactly that

     point can the ship be legitimately outfitted with a mooring arrangement of adequate

    restriction capacity to oppose these forces and to permit some level of adaptability inside

    ordinary security resistances. Thus, strict rules for mooring systems are not specified by

    international regulatory authorities such as the United Requirements of the IACS. A

     proficient mooring framework is fundamental for the safety of the ship, the terminal and the

    environment. In managing the issue of improving the moorings with adequate restriction

    ability, it is important to focus on the environmental forces applied on the ship, general

    standards that decide how the forces are conveyed to the mooring lines, and utilisation of

    these standards to build up a decent mooring course of action. 

    Literature: Passing Ships Effects on Moored Capesize Bulk Carriers

    (Hall, van der Molen, & Scott, 2013) 

     Numerous ports worldwide are being expanded to handle larger volumes of materials, and

    inland ports are beginning to reach their capacity as there is a higher number of ships using

    existing shipping channels. With this increase in shipping traffic and ship sizes in world ports,

     passing ship interactions are becoming more of an issue. Passing ship interactions can cause

    large vessel motions which can damage the ship, the berth, loading and unloading equipment

    and endanger lives.

    Through the use of a numerical model developed using PASSCAT it is possible to evaluate

    the pressure field created by the passing ship. This can be used to determine the forces andmoments imparted on the moored ship. To show the PASSCAT results were reliable,

     physical model tests were undertaken using 1/100 scale physical models of the same ships

    used in the numerical simulation. The model testing was completed using defined limits for

     passing speeds, as such the accuracy of this model at passing speeds outside these limits

    could not be verified. Figure 10 shows the mathematical model used to investigate passing

    vessel effects on a moored ship. 

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     Figure 10. Proposed Mathematical model (Samsung Heavy Industries Co. LTD 2010)

    This study has limitations due to the model developed. This simulation was only validated for

    a passing distance of 200 meters in an empty port. More importantly, the results for this test

    are only for a specific port and would require alteration to be applied to other ports.

    The study proved the simulation to be reliable and proved very successful with interesting

    results. Despite this simulation only being applicable for the tested port, it was proven that

    with further study and the correct alterations it can be accurately applied to other ports around

    the world. 

    It is crucial to consider the mooring forces exerted on a moored bulk carrier due to passing

    vessels. The mooring force contributes to the load distribution acting on the vessel adding to

    global bending moment the structure must withstand.

    Literature: Open Water Berths and Single Point Moorings

    (Mehaute & Chiu, 1980) 

    Liquid bulk carriers have the ability to load and unload their cargo through flexible transfer

    lines. This allows these ships to complete unloading and loading despite relatively large ship

    motions. With a thorough understanding of the dynamics of a berthed ship when acted upon

     by waves, winds and currents and the methods used to secure ships at open sea berths, it is

     possible to construct these terminals in relatively exposed locations without breakwaters.

    The use of a single point mooring and flexible dolphin is the best and safest mooring for

    ships to use in exposed berths. Many bulk carrier terminals around the world utilise open sea

     berths as opposed to single point moorings. In these cases it is important to understand how

    the motions of a ship are affected by normal and adverse weather conditions in order to

    correctly design the mooring systems and ensure correct mooring standards.

    The forces in mooring lines and fenders, and the amplitude of motions of a moored ship when

    exposed to waves include a mixture of subharmonic, harmonic and superharmonic

    oscillations. Harmonic motions are the oscillations of a ship in its six degrees of freedom

    which correspond to the frequencies of the waves. These oscillations primarily affect the roll,

     pitch and heave of the moored ship. Subharmonic motions on the other hand predominantly

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    affect the surge, sway and yaw of the ship and make up a substantial part of the ships total

    motions since the natural frequency of these systems are low.

    Liquid bulk carriers, unlike other ships which are often moored tight to fenders in smooth

    water ports and can therefore be considered practically motionless, are often moored using

    flexible loading arms. Due to the flexibility of this type of loading arm the moored ship is

    able to move relatively freely. Fixed dolphins are no longer designed for open berths since

    the most effective way to prevent excessive forces from mooring lines and fenders being

    transferred in to the moored ship is to add flexibility.

    Through mathematical models and model testing it was found that the use of a flexible

    mooring system combined with the use of non-symmetric constant tension winches allow for

    the berthing of ships at open sea berths without exceeding specified safety criteria.

    Literature: Restricted water effects on berthed ship –  passing ship interaction

    (Denehy, Duffy, Ranmuthugala, & Renilson, 2015) 

    Whilst underway, a ship generates a pressure field which imparts forces and moments on

    objects in its surroundings, including ships at berth. This interaction causes the berthed ships

    to move on their moorings. There have been a number of instances where excessive motions

    experienced by a berthed ship have caused damage to mooring infrastructure and even loss of

    life. Berthed ship motions can also affect a ships ability to load and unload safely.

    Many studies have been performed by a number of authors to better understand the

    interactions between passing and berthed ships. These studies have used both empirical andsemi-empirical methods to investigate and predict the interaction forces and moments

    imparted on the berthed ship. However most empirical methods are only able to be applied

    when passing interactions occur with a water depth to draft ratio of greater than 1.1 and with

    no lateral restrictions, and the interaction moments and forces change with the square of

     passing ships speed.

    In order to more accurately model passing ship interactions, two channel widths and two

    under keel clearances we investigated experimentally, empirically and numerically. The

    different methods were then validated against each other. All of the tests we conducted using

    the channel widths of 3.04 B and 8.25 B and under keel clearances of 1.04 T and 1.2 T with Band T being the ships Beam and Draft respectively. All test were conducted with a constant

     passing distance. 

    It was noted that in previous experiments the tow rigs used for the passing ships did not

    restrict the sway of the passing ship or measure this motion. As a result the magnitude of

    these forces and moments were unknown. To correct for this, a new tow rig was developed

    which constrained the surge, sway and yaw of the passing ship which provided a constant

    lateral separation between the models.

    Since these ship interactions occur at low speed it is possible to neglect the wave-makingdissipation of the passing ship. As a result, using CFD software it is possible to determine the

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    velocity field developed around the passing ship using potential flow with the free surface

    modelled as a rigid wall. The interactions of the forces and moments imparted on the berthed

    ship from the velocity field around the moving ship were estimated using an inviscid double

     body numerical model. Due to the complex hull design a simplified model was used for this

    method. The effect of this simplified model on the simulation was not quantified in the study.

    Upon comparing the results of the different models it could be seen that surge force

    magnitude was not significantly affected by the reduction in under keel clearance. The sway

    force and yaw moment imparted on the berthed ship increased considerably when the under

    keel clearance was reduced. Once scaled to represent a 300m long ship, the experimental

    results, inviscid CFD predictions and existing empirical predictions were used as inputs into

    numerical simulation software to predict the motions of the moored ship. The predicted

    motions using the forces and moments calculated using CFD correlated well with the

    experimentally measured interaction forces for the surge and sway motions.

    3. 

    Capesize Bulk Carriers

    In recent decades the need to the transport large amounts of raw materials around the globe

    has increased dramatically. Subsequently the demand for materials has resulted in an

    increased global fleet of large sized bulk carriers. Due to the reduced cost of buying materials

    in bulk, combined with the astonishing load to required power ratio of large vessels, the

    average size of bulk carriers has increased significantly to ensure ship owners are receiving

    maximum return on their investment. (Fei, J. 2015) 

    Bulk carriers come in a range of sizes depending on the cargo to be shipped and the route to be operated by the ship. One of the largest size of bulk carriers are known as Capesize bulk

    carriers.

    Capesize bulk carriers are designed primarily to handle raw materials from deep water

    terminals. The raw goods most commonly transported by Capesize ships include iron ore,

     bauxite, coal and other commodities. A typical Capesize bulk carrier may exhibit a

    deadweight of approximately 100-200,000 tonnes and a draft of 17 metres. However

    Capesize bulk carriers can also include larger sub-categories  VLCC, ULCC, VLOC  and 

    ULOC which can have a deadweight of up to 400,000 tonnes. (Lloyd's Register Foundation,

    2014) 

    The overall size of a bulk carrier ultimately determines the route it must travel between ports.

    Even with recent upgrades to the Suez and Panama Canals, Capesize bulk carriers still exceed

    the maximum size limits for passage of these canals, thus they must transit around Cape Horn

    and the Cape of Good Hope in order to deliver materials.

    Despite Capesize vessels not having the restrictions on the maximum length, beam and draft

    of other ship classes, they still have limits due the size of ports around the world. Due their

    large size, in particular their large drafts, there are only a small number of deep water ports

    and terminals which have the infrastructure to accommodate Capesize bulk carriers greater

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    than 200,000 tonnes. Therefore bulk carriers must be designed around the maximum size

    limits of the ports and subsequent routes their owners intend to use. (Bhaskar, P. 2015) 

    4. Similar Vessel Analysis

    Since Capesize bulk carriers can have a deadweight of anywhere from 100-400,000 tonnes, a similar

    vessel study was performed to determine if any trends exist in the designs of these vessels. A random

    selection of more than twenty Capesize bulk carriers were selected, covering a broad range of vessel

    commission dates and sizes. Each vessel‟s dimensions, deadweight, launch year, engine power and

    operational speed were tabulated and used to compare all of the vessels. Both dimensional and non-

    dimensional relationships were used to develop the comparison plots below. A tabulated version of

    the full vessel particulars used for these calculations is included in Appendix A. 

    The design of large bulk carriers has evolved over the last twenty years. To investigate the trends in

    design which have changed, a number of different vessel characteristics were plotted against the year

    the vessel was launched. Such can be seen in the Figure 11.

     Figure 11. Bulk carrier similar vessel analysis of Deadweight vs. Year

    As seen in Figure 11, in our selection of Capesize bulk carriers there has been an increased demand

    for bulk carriers between 150-200,000 tonnes. This may be attributed to a number of factors including

    demand for larger bulk carriers, particularly oil carriers, reducing. This is in part due to the impact of

    marine incidents involving these ships. The main reason for this trend however, is that ship owners

    are looking to increase the profitability their ships. This is best done through versatility. Since there

    are very few ports which can handle ships of over 200,000 tonnes, owners are opting for ships very

    close but just within the maximum permissible port dimensions, subsequently increasing the number

    of possible trade routes the vessel may service.

    Figure 12 shows how the operational speeds of bulk carriers has changed over past decades. It can be

    seen that the required operational speeds for bulk carriers has reduced. This is due to a number of

    global factors. The most likely factor influencing this trend is the dramatic increase in the cost of fuel.This is critical as this is the largest component of a vessel‟s operating costs. There is also a correlation

    0

    50000

    100000

    150000

    200000

    250000

    300000

    350000

    1985 1990 1995 2000 2005 2010 2015 2020

       D   e   a    d   w   e   i   g    h   t    (   t   o   n   s    )

    Year

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     between the length of a bulk carrier and its designed average operating speed. This is further

    investigated and discussed in Figure 13.

     Figure 12.Comparison of vessel speed in knots and year built

     Figure 13. Comparison of vessel Deadweight / Capacity versus Year

    To evaluate the how the efficiency of hold design has changed over years of development, the

    ratio of deadweight to capacity was plotted against year. It can be seen that deadweight to

    capacity has reduced since Capesize bulk carriers were introduced. This shows that the design

    of the holds of these ships has evolved to use less volume more efficiently. 

    0

    2

    4

    6

    8

    10

    12

    14

    16

    1985 1990 1995 2000 2005 2010 2015 2020

       S   p   e   e    d    (    k   n   o   t   s    )

    Year

    0

    0.5

    1

    1.5

    2

    2.5

    1985 1990 1995 2000 2005 2010 2015 2020

       D   e   a    d   w   e   i   g    h   t    /   C   a   p

       a   c   i   t   y    (   t   o   n   s    )    /   m   3

    Year

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    From the above figures it can be seen that the current trends for Capesize bulk carriers are for

    increased numbers of smaller ships which are designed to operate at lower speed than in

     previous decades. It can also be seen that the design of the holds on this size of ships has

     become more efficient. However, due to the costs associated with manufacturing a new ship

     bulk carriers are often in service for over two decades. For this reason it is important tounderstand the general design trends for Capesize bulk carriers and not just current trends.

    To get a better understanding of these general design trends a number of dimensional and

    non-dimensional comparisons were investigated.

    Dimensional Comparisons:

    Figure 14, shows that for Capesize ships there are two interesting trends that occur when

    speed is compared against length. The first expected trend is that in general, as a ship‟s lengthincreases, its speed also increases. The other interesting trend is that for ships between 285m

    and 295m there is a large range of operational speeds. This is due to the popularity of this

    size of ship and the different requirements of ship owners in this size range.

     Figure 14. Bulk carrier similar vessel analysis, Speed versus Length

    To investigate how the deadweight capacity of Capesize ships changes with length, each

    vessel‟s deadweight and length were plotted against each other as seen in Figure 15. It can be

    easily seen that as a ship‟s length increases, so does its deadweight capacity. This can be

    understood, as larger ships have a greater displacement allowing them to carry more.

    0

    2

    4

    6

    8

    10

    12

    14

    16

    270 280 290 300 310 320 330 340 350

       S   p   e   e    d

        (    k   n   o   t   s    )

    Length (m)

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     Figure 15. Similar vessel analysis for bulk carrier comparing

    deadweight with respect to length 

    It was only possible to find information the engine power of 12 of the Capesize bulk carriers

    investigated (As seen in Figure 16), however it was decided that this smaller sample would

    still provide valuable insight into this relationship. This sample included ships of between

    288.15m and 300m manufactured between 1999 and 2015. The downward trend observed in

    the plot can be linked to improved efficiencies of engines and the design optimisation of hulls

    in this size range since 1999.

     Figure 16. Bulk carrier comparison, speed versus engine power

    0

    50000

    100000

    150000

    200000

    250000

    300000

    350000

    270 280 290 300 310 320 330 340 350

       D   e   a    d   w   e   i   g    h   t    (

       t   o   n   s    )

    Length (m)

    0

    2

    4

    6

    8

    10

    12

    14

    19000.00 20000.00 21000.00 22000.00 23000.00 24000.00 25000.00 26000.00

       S   p   e   e    d    (    k   n   o   t   s    )

    Engine Power (Hp)

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     Non-Dimensional Comparisons: 

    To remove the influence of the ships dimensions on observed trends, a number of non-

    dimensional relationships were investigated.

    The block coefficient is a measure of the fullness of the ship‟s hull form. When plottedagainst Froude number it can be seen how close the ship‟s hull design is to the recommended

     block coefficient for that vessel and is shown in Figure 17.

     Figure 17. Block coefficients versus Froude number for the bulk carrier vessels exmained

    To evaluate how efficiently each vessel hull was designed to maximise load capacity, the

    hold capacity against its block volume was plotted against beam to draft ratio and is seen in

    figure 18. It could be seen that as a ships B/T ratio increases the efficiency of its carrying

    capacity decreases. This is as a result of the hull having a relatively larger volume.

     Figure 18. Non-dimensional capacity versus beam draft coefficient for the analysed bulk

    carriers.

    0.74

    0.76

    0.78

    0.80

    0.82

    0.84

    0.86

    0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15

       B    l   o   c    k   C

       o   e    f    f   i   c   i   e   n   t

    Froude Number

    0.00

    0.20

    0.40

    0.60

    0.80

    1.00

    1.20

    2.40 2.50 2.60 2.70 2.80 2.90 3.00 3.10 3.20

       C   a   p   a   c   i   t   y    /   L   B   T

    B/T Ratio

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    Selected Average Capesize Bulk Carrier;

    Using all of the above information we were able to select a suitable average ship which will

     be used to compare the design standards developed by Lloyd's and DNV.

    The particulars for the Capesize bulk carrier selected can be seen in Table 1.

    Table 1. Selected Capesize Bulk carrier for investigation, from similar vessel analysis

    Vessel Name Goliath

    Deadweight (ton)  209 537 

    LWT (ton) 

    28 939

    Displacement (ton)  238 476

    Length (m)  300 

    Beam (m)  50 

    Draft (m) 

    18.43

    Block Coefficient (CB) 

    0.84Engine Make Man B&W

    Grain Capacity (m )  227 362

    Speed (knots)  10.70

    Year 2015

    Class ABS

    There are a number of reasons why Goliath was deemed to be the best representation of an

    average Capesize bulk carrier. Within the random sample of ships selected it could be seen

    that Goliath was the ship which most closely met the current trends for Capesize vessels. Itcould also be seen that for other relationships investigated, the Goliath was always close to

    the trend and around the mean vessel. The Goliath's geometric specifications and deadweight

    are also quite close to the average ship dimensions for Capesize bulk Carrier.

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    5. Classification Rules

    5.1.  DNV

    DNV is an international certification body which regulates the design and production of

    maritime vessels, to ultimately ensure all the elements of vessel design incorporate the

    appropriate factors of safety. Part B of Section 5 of DNV Rules for Classification of Ships

    (Det Norske Veritas) details the processes required to calculate the global still water and

    wave induced bending moments for vessels. Although the method described below is only

    used for the preliminary design stage, the quoted probability of the vessel exceeding

    calculated values is 10-8. 

    For ships with a small block coefficient, high speed and large flare, the hull girder buckling

    strength in the body needs to be considered based on the distribution of still water and

    vertical wave bending moments. The particularly applies to ships larger then 120m and with a

    speed of larger than 17knotts.

    For ships with large deck openings (width of hatch openings in a transverse section exceeding

    65% of ships breadth or the length exceeds 75% of total ship length) the longitudinal strength

    needs to be considered.

    In addition to this, consideration needs to be given to ships with the following:

    -CB=0.6

    -L/B≤5 

    -B/D≥2.5 

    Ballast:

    Ballast loading conditions involving partially filled peak and or other ballast tanks at either

    departure, arrival or during intermediate conditions are not permitted to be used as design

    conditions unless:

    -design stress limits are satisfied for all tank levels.

    Where multiple tanks are intended to be partially filled, all combinations of empty, full or in between intended levels shall be investigated.

    Prior to conducting calculations, it is essential to convey the sign convention. DNV states that

    downwards load is assumed to be taken as positive values, which are to be integrated from

    the aft perpendicular in the forward direction as shown in the figure 19 below.  

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     Figure 19. Bending Moment Sign Convention

    Wave Load Conditions

    Vertical wave bending moment amidships

       (1)  –     (2) 

     

        (3)

     

    Where:

     For seagoing conditions  For harbour and sheltered water conditions (enclosed fjords, lakes, rivers)CB is not taken less than 0.6.

    And,

    CW is the wave coefficient and is dependent on vessel length as shown below:

        (4)   (5)     (6)When required in connection with stress analysis or buckling control, the wave bending

    moments at arbitrary positions along the length of the ship are normally not to be taken less

    than:

        (7) Where:

     Values of k WM may also be obtained from the Figure 20 below. 

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     Figure 20. Wave bending moment distribution. 

    Still Water Bending Moment

    The design still water bending moments amidships (sagging and hogging) are normally not to

     be taken less than:

         (8)    –     (9)      –   (10) Where:

       When required in connection with stress analysis or buckling control, the still water bending

    moments at arbitrary positions along the length of the ship are normally not to be taken less

    than:

       (11) 

    Where:

           

    Between specified positions  shall be varied linearly from 0.15 to 1.0 as shown in thefigure 21 below.

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     Figure 21. Value of kSM against Proportion of Length (DNV, 2015) 

    Sample Calculations: 

    Vertical Wave Loading:

    The vessel parameters are defined in Table 1 

    Table 2:Wave Coeff icient for DNV  

    L  CW 

    L > 100 

    0.0792L 

    100 ≤ L ≤ 300  10.75 - [(300 –  L)/100]. 

    300 ≤ L ≤ 350  10.75 

    L > 350  10.75 - [(L-350)/150] .  

    Vertical Wave Bending Moment:

    Finding the maximum bending moment about amidships:

    From Table 1,

      .

    Where,  

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    For sagging,

    –    

    For hogging,

       The distribution factor  is equal to 1 as the calculation takes place amidships, thereforethe wave moment for sagging is:

      Hence, the wave moment for hogging is:

      Calculations for still water

    Calculation of the maximum still water moment about amidships for sagging:

      –    

    For Hogging:

        –   

    As the vessel is being calculated about amidships, the distribution factor,  is equal to 1,hence the still water sagging moment is:

      

    For hogging:

      

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    5.2.  Lloyds

    Lloyds Register, Marine is one of the oldest and largest Classification Societies. Lloyds

    works to ensure that the international safety and environmental standards of a ship are

    maintained throughout its life (Alderton, 2004). During the design and development of a

    vessel which will be entered into class, it is paramount that many considerations are

    employed to ensure it meets the society‟s stringent regulations. For Lloyds, these are set out

    in the Rules and Regulations for the Classification of Ships. The requirements employed by

    Lloyds, with respect to the longitudinal bending moments are documented in Part Three,

    General Ship Structures, and Part Four, Ship Structures (Ship Types) of the document. Key to

    this investigation is Part Three, Chapter Four, Section Five. This section documents the

    longitudinal strength requirements of vessel requiring Lloyds classification (Lloyds Register

    Group, 2016).

    Under Lloyds regulations, all ships greater than 65m in length are required to undergolongitudinal strength calculations in order to determine the hull girder strength, calculations

    must be conducted for the range of load and ballasting conditions proposed. If a

    superstructure is fitted that is greater than 0.15L and the span of it extends 0.5L amidships,

    then the requirements for the longitudinal strength in the hull and superstructure that is

    erected, need to be considered for each individual case (Lloyds Register Group, 2016).

    Within the Lloyds Classification

    Of special consideration within the Lloyds Regulations, in ships between 120 and 170 metres

    in length and a service speed of greater than 17.5 knots, that also have a bow shape factor of

    greater than 0.15, the hull midship section modulus and the distribution of longitudinal

    material in the forward half-length needs to be specially considered (Lloyds Register Group,

    2016).

    Direct calculation procedures:

    The Lloyds Register direct calculation method involves the derivation of response to regular

    waves, the short term response to irregular waves, and long term response predictions using

    statistical distributions of sea states. Other direct calculation methods should usually include

    all three elements and produce similar results to that of the Lloyds Register method.

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    Individual consideration with the direct calculation procedure will be needed for ships that

    have the following characteristics;

      An overall length greater than 400m

      Unusual type or design

     

    Unusual hull weight distribution

      L/B ratio of less than or equal to 5

      B/D ratio of less than or equal to 2

      Large deck openings, or areas where warping stresses exceed 14N/mm²

      A CB of 0.6

      Carriage of heated cargo

    For an accurate assessment of the longitudinal strength of a ship to be made, the following

    information is required:

      The general arrangement of the ship, including the volume and centre of gravity of all

    tanks and compartments.

      Bonjean data (tables or curves) for a minimum of 21 equally spaced stations along the

    length of the hull. May also require a lines plan.

      Calculated lightweight and its weight distribution.

      Loading manual.

      The centre of gravity and weights of all deadweight items for each of the loading

    conditions for individual ship types. This information can be submitted in the form of

    a preliminary loading manual that includes the still water bending moments and shear

    forces.

    Design vertical wave bending moments:

    The hogging or sagging design hull vertical wave bending moment at amidships is given by

    the following formula:

      (kNm) (12)The overall wave loading is predicted using the formula:

      (13)Where:

     is the wave bending moment factor, shown in table 2  at the aft end of L and is the design vertical bending moment  between 0.4L and 0.65L from aft  at the forward end of L, intermediate values can be obtained through linearinterpolation

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       Ship service factor for unrestricted sea going service, should not be less than 0.5.   for sagging (negative) moment 

     for hogging (positive moments) (14)

    For vessels operating in sheltered waters or on short voyages, reduced still water bending

    moments may be applicable. For a vessel operating in sheltered waters:

     (kNm) (15)For a vessel operating on short voyages:

     (kNm) (16)

    Still water bending moment [MS]:

    Sagging and hogging are the maximum moments that are calculated under specific loading

    conditions. Still water bending moments are calculated along the length of the vessel and

    must satisfy the following relationship:

     s s M M 

     

    (17)

    The permissible still water bending moments for sagging and hogging are to be taken from

    the following calculations and the lesser of the two used for the calculations:

      (18)

      (19)Where:

     the permissible combined stress in N/mm2

    are reduction factors for the calculation of longitudinal stiffeners

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    Permissible hull vertical bending stresses:

    To calculate the permissible vertical bending moments acting on the hull, the vertical bending

    stress is required and can be seen in Figure 22. The methods for calculating the stress along

    the length of the hull varies with the following formula:

    (a) 

    Stresses within 0.4L amidships:

      *

    +  (20)(b)

     

    Outside of 0.4L amidships:

    (

    )   *

    +  (21)

    Where d is the distance (in metres) from A.P or F.P

     Figure 22 Development of vertical bending stresses along the length of bulk carrier, Goliath.

    Local reduction factors:

    Maximum hull stresses at the deck (σD) and keel (σB) are calculated by the following

    equations;

    ̅   * +  (22)

    ̅   * +  (23)

    0.00

    20.00

    40.00

    60.00

    80.00

    100.00

    120.00

    140.00

    160.00

    180.00

    200.00

    0 50 100 150 200 250 300

       V   e   r   t   i   c   a    l    b   e   n    d   i   n   g   s   t   r   e   s   s    [   N    /   m   m   2    ]

    Length from APP [m]