Design Guidelines for projects to be manufactured on the ECE...
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Design Guidelines and Shop Practice for projects to be manufactured in the ECE Machine Shop. All lab users must submit a Help Ticket ([email protected] ) with your course number and group number in the subject line only; when requesting services provided by machine shop technicians, i.e. lathe work, milling and other. Once a ticket number is assigned, use only that number for the duration of the specific project. For 496 Lab students, before the project can begin your supervisor must give the 4- digit speed chart code to cover cost of materials and e-mail your request to [email protected] and cc. your supervisor. Once a ticket number is assigned to you, use only that number for the duration of the specific project. Project Consultation Time- is Tuesday to Thursday from 10 am to 12 pm and 1 pm to 2 pm., consulting times will depend on workload. Practical Shop Time- is Monday to Friday, 7:10 am to 9:30 am, 10 am to 12 pm, and 1 pm to 5:30pm. All users of the shop must provide their own C.S.A. approved safety glasses and provided safety toecaps. Maximum number of students at any one time in the shop will be at the technician’s discretion, however the buddy system requires a minimum two people in the shop. OMAX Water Jet Cutter - 2 dimensional, 2’ x 4’ or 609.6 mm x 1219.2 mm. HAAS VF1 Milling Machine – 3 dimensional, Z-axis is dependant on tool length, X-axis is 20” or 508 mm; Y axis is 16” or 406.4 mm. The best extension to save your drawing is to use .dxf (data exchange format) or .dwg. If using Solidworks, please save as a 2010 or earlier drawing. The ECE Department has a license for OMAX Layout and the student version of SOLIDWORKS. Ask your supervisor to have these installed on your computer. The machines read millimeters and decimal inches best, when using metric system do not use centimetres in your drawings. Give one reference dimension per part. Separate individual parts for machining by saving in named sequential files, (i.e. Group 7 (part name), Group 7 (part name A), Group 7 (part name B) Please attach your drawings to the ticket that you have generated. Please state overall dimensions on your communication to the machine shop. In these drawings do not include dimensions on the drawing but give us an indication in a separate note, what size and thickness and type of material you require. Make sure you have all components in hand before submitting your design. There will be no reworking of parts by technicians due to design errors.
Transcript of Design Guidelines for projects to be manufactured on the ECE...
Design Guidelines and Shop Practice for projects to be
manufactured in the ECE Machine Shop.
All lab users must submit a Help Ticket ([email protected]) with your course number
and group number in the subject line only; when requesting services provided by
machine shop technicians, i.e. lathe work, milling and other. Once a ticket number is
assigned, use only that number for the duration of the specific project.
For 496 Lab students, before the project can begin your supervisor must give the 4-
digit speed chart code to cover cost of materials and e-mail your request to
[email protected] and cc. your supervisor. Once a ticket number is assigned to you,
use only that number for the duration of the specific project.
Project Consultation Time- is Tuesday to Thursday from 10 am to 12 pm and 1 pm
to 2 pm., consulting times will depend on workload.
Practical Shop Time- is Monday to Friday, 7:10 am to 9:30 am, 10 am to 12 pm, and
1 pm to 5:30pm.
All users of the shop must provide their own C.S.A. approved safety glasses and
provided safety toecaps.
Maximum number of students at any one time in the shop will be at the technician’s
discretion, however the buddy system requires a minimum two people in the shop.
OMAX Water Jet Cutter - 2 dimensional, 2’ x 4’ or 609.6 mm x 1219.2 mm.
HAAS VF1 Milling Machine – 3 dimensional, Z-axis is dependant on tool length,
X-axis is 20” or 508 mm; Y axis is 16” or 406.4 mm.
The best extension to save your drawing is to use .dxf (data exchange format) or
.dwg. If using Solidworks, please save as a 2010 or earlier drawing.
The ECE Department has a license for OMAX Layout and the student version of
SOLIDWORKS. Ask your supervisor to have these installed on your computer.
The machines read millimeters and decimal inches best, when using metric
system do not use centimetres in your drawings. Give one reference dimension
per part.
Separate individual parts for machining by saving in named sequential files,
(i.e. Group 7 (part name), Group 7 (part name A), Group 7 (part name B)
Please attach your drawings to the ticket that you have generated.
Please state overall dimensions on your communication to the machine shop.
In these drawings do not include dimensions on the drawing but give us an
indication in a separate note, what size and thickness and type of material you
require. Make sure you have all components in hand before submitting your
design. There will be no reworking of parts by technicians due to design errors.
ECEECE MACHINEMACHINE
SHOPSHOP
THE MACHINE SHOP
WATER JET CUTTER
CNC MILLING MACHINE
PERSONNEL
DONALD DAWSONMARK FINNISS
DAVID FLETCHERDAVID FLETCHER
Design Guidelines and Shop Practice for projects to be manufactured in theDesign Guidelines and Shop Practice for projects to be manufactured in the ECE Machine Shop.
• All lab users must submit a Help Ticket ([email protected]) with your course number and group number in the subject line only; when requesting services provided by machine shop technicians, i.e. lathe work, milling and other. Once a ticketline only; when requesting services provided by machine shop technicians, i.e. lathe work, milling and other. Once a ticket number is assigned, use only that number for the duration of the specific project.
• For 496 Lab students, before the project can begin your supervisor must give the 4-digit speed chart code to cover cost of materials and e-mail your request to [email protected] and cc. your supervisor. Once a ticket number is assigned to you, use only that number for the duration of the specific project.
• Project Consultation Time is Tuesday to Thursday from 10 am to 12 pm and 1 pm to 2 pm consulting times will depend• Project Consultation Time- is Tuesday to Thursday from 10 am to 12 pm and 1 pm to 2 pm., consulting times will depend on workload.
• Practical Shop Time- is Monday to Friday, 7:10 am to 9:30 am, 10 am to 12 pm, and 1 pm to 5:30pm.• All users of the shop must provide their own C.S.A. approved safety glasses and provided safety toecaps.• Maximum number of students at any one time in the shop will be at the technician’s discretion, however the buddy
system requires a minimum two people in the shop.•• OMAX Water Jet Cutter - 2 dimensional, 2’ x 4’ or 609.6 mm x 1219.2 mm.• HAAS VF1 Milling Machine – 3 dimensional, Z-axis is dependant on tool length, X-axis is 20” or 508 mm; Y axis is 16” or
406 4 mm406.4 mm.• The best extension to save your drawing is to use .dxf (data exchange format) or .dwg. If using Solidworks, please save as a 2010
or earlier drawing.• The ECE Department has a license for OMAX Layout and the student version of SOLIDWORKS. Ask your supervisor to have
these installed on your computer.• The machines read millimeters and decimal inches best, when using metric system do not use centimetres in your drawings. Give
one reference dimension per part.• Separate individual parts for machining by saving in named sequential files, (i.e. Group 7 (part name), Group 7 (part name A),
Group 7 (part name B) • Please attach your drawings to the ticket that you have generated.Please attach your drawings to the ticket that you have generated.• Please state overall dimensions on your communication to the machine shop.• In these drawings do not include dimensions on the drawing but give us an indication in a separate note, what size and thickness
and type of material you require. Make sure you have all components in hand before submitting your design. There will be no reworking of parts by technicians due to design errors.
SAFETYSAFETY
SAFETY
-Forms -Shop rulesPersonal protection-Personal protection
-Off limits areas
Forms Shop ManualForms, Shop Manual and Orientation
A Risk Assumption Form must be signed.
An in shop orientation lecture will beprovided.
Shop Rules
PLEASE BE ADVISED THAT IT IS MANDATORY TO WEAR
YOUR OWN SAFETY GLASSES AT ALLYOUR OWN SAFETY GLASSES AT ALL TIMES
&FULLY ENCLOSED FOOTWEAR MUSTFULLY ENCLOSED FOOTWEAR MUST
BE WORN AT ALL TIMES.
Shop Rules
You must not work alone in the shop,use the buddy system.
You must be supervised by a Machinist.
ASK FOR HELP BEFORE USING THEASK FOR HELP BEFORE USING THE EQUIPMENT.
Shop Rules
You will be advised of off limits areas.
You will be advised of eyewear clothing andYou will be advised of eyewear, clothing and footwear rules.
CLEAN-UP IS MANDATORY.You must return tools to proper storage area.p p g
Student Workshop Safety andStudent Workshop Safety and Usage Manualg
SAFETYPersonal Safety Protection Requirements
General Work Areas, Requirements and Restrictions• Precision shop, are the exclusive work area of the
Machinists.St d t k d i t kb hPersonal Safety Protection Requirements
• SAFETY GLASSES and/ or FACE SHEILD• EAR PROTECTION when high decibel hand
and machine operations are in effect.• LOOSE HAIR MUST BE TIED BACK
• Student work areas and equipment, workbenches located in Room 148 and 155A and areas within 148A and some equipment under supervision in room 148B.
• Tool Cupboard, Hand, Power & Machine Tools.• Scrap Bins• LOOSE HAIR MUST BE TIED BACK
• FULLY ENCLOSED FOOTWEAR. No SANDALS. (C.S.A. approved footwear recommended).
• NO LOOSE CLOTHING. (JEWELRY, necklaces and rings etc), when using powered
Scrap Bins.Cleanup Requirements• Clean up of bench, equipment and floor is the
responsibility of the user.Metals Storage Room• A technician must approve all materials beforeg ), g p
equipment.• PROTECTIVE CLOTHING (Lab Coat)
• Emergency Stop Buttons are located immediately inside the main entrance doors of
• A technician must approve all materials before use.
• Material removal and restocking must take place on same shelf.
• All materials must be booked out on an accountWood Shopy
the workshop.• No Student shall work alone with power tools
or machinery.• Hand and power tools may be used by
Authorized Users upon completion of training b a technician
Wood Shop• The Table Saw, Planer/ Jointer and Mitre Saw
are restricted to technician use only.Welding Room• The SIP Spot Welder can be used with supervision• Powder coating will be done with supervisionby a technician.
• Entrance to Precision Shop and rooms 158, 155, 148B is restricted when machines are running.
• Powder coating will be done with supervision.• Benches, vices and fume extractor fan are
available for use by an approved user.
Emergency Power SwitchEmergency Power Switch
Personal Protection
-Eye protection: Safety glasses or face shield.-Ear protection: Ear plugs or ear muffs.Head protection: Hard hat or hair tied back-Head protection: Hard hat or hair tied back.
-Protective clothes: Lab coat or coveralls (no loose clothing such as ties and jewelry).
Feet protection: Fully enclosed foot wear-Feet protection: Fully enclosed foot wear (leather or C.S.A. approved footwear).
Personal Safety
Which oneof theseitemsitemsbelongh ?here?
Limited Access Areas
Room 142, Precision Machine Shop.Room 148A,Welding Shop.
Room 148B Advanced Machine ShopRoom 148B, Advanced Machine Shop. Room 155, Water Jet Cutter.
Room 158,Woodworking Shop.
