DESIGN CONSTRUCTION GROUP THE GOVERNOR NELSON A ... 02 C.pdf · updated 05/24/2018 printed...

Updated 05/24/2018

Printed 09/04/2019 of 1 Project No. 46628-C

DESIGN & CONSTRUCTION GROUP

THE GOVERNOR NELSON A. ROCKEFELLER

EMPIRE STATE PLAZA

ALBANY, NY 12242

ADDENDUM NO. 2 TO PROJECT NO. 46628

CONSTRUCTION WORK

PROVIDE CELL BLOCK &

QUARTERMASTER/RECORDS

STORAGE ADDITION

COXSACKIE CORRECTIONAL FACILITY

11260 ROUTE 9W, BOX 200

WEST COXSACKIE, NY 12051-0200

September 5, 2019

NOTE:This Addendum forms a part of the Contract Documents. Insert it in the Project Manual.

Acknowledge receipt of this Addendum in the space provided on the Bid Form.

SPECIFICATION GROUP

1. DOCUMENT 001114 ADVERTISEMENT FOR BIDS: The last date for receipt of bids is

changed from Wednesday, September 11, 2019, to Wednesday, September 18, 2019.

2. REPLACE Specification Section 111901 (43 pages) in its entirety with attached Specification

Section 111901 (69 pages).

END OF ADDENDUM

Erik T. Deyoe, P.E.

Director, Division of Design

Design & Construction

Revised 11/18/14

Edited and/or Printed 7/23/2019 111901 - 1 Project No. 46628-C

SECTION 111901

DETENTION EQUIPMENT PART 1 GENERAL 1.01 PRODUCTS PROVIDED BY OTHERS A. Power Wiring to Control Consoles: Electrical Work Contract. 1.02 PRODUCTS INSTALLED BUT NOT FURNISHED UNDER THIS SECTION A. The following list of items will be furnished by the State for installation under

this Contract. See Appendix at the end of this Section for an itemized list of Southern Folger equipment. See also items designated with an * throughout this Section.

1. Southern Folger prison locks. 2. Southern Folger door hardware and accessories. 3. Southern Folger manufactured emergency control cabinets. 4. Southern Folger cell devices. 5. Southern Folger corridor devices. 6. 56 cell doors with parts (incomplete fabrication). 7. 56 cell door frames (incomplete fabrication). 8. Steel tube frames for control room walls (incomplete fabrication). B. Shower Curtains: Furnished by DOCCS. 1.03 RELATED WORK SPECIFIED ELSEWHERE A. Security Roof Scuttle: Section 077234. B. Steel Detention Windows: Section 085663. C. Finish Hardware: Section 087100. D. Security Glazing: Section 088853. E. Construction Painting: Section 099101 F. Wiring for Detention Equipment Systems: Section 260506. 1.04 REFERENCES A. Welding Standards: Structural Welding Code - Steel, AWS D1.1 or Structural

Welding Code - Sheet Steel, AWS D1.3, as applicable, by the American Welding Society (AWS Codes).

B. Materials and Finishes Standards:

Revised 11/18/14


1. ANSI/BHMA A156.18-2012, American National Standard for Materials and Finishes.

C. ASTM-American Society for Testing Materials: 1. ASTM A1008/A1008M-15 Standard Specification for Steel, Sheet, Cold

Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low Alloy with Improved Formability, Solution Hardened, and Bake Hardenable.

2. ASTM A1011A/A1011M-2014 Standard Specification for Steel, Sheet and Strip, Carbon, Hot Rolled, Carbon, Structural, High-Strength Low- Alloy, High-Strength Low Alloy with Improved Formability, and Ultra- High Strength.

3. ASTM A653/653M-2015 Standard Specification for Steel Sheet, Zinc- Coated (Galvanized) or Zinc-Iron Alloy Coated (Galvannealed) by the Hot Dip Process.

D. Conform to the requirements of the National Electric Code. 1.05 DEFINITIONS

A. Technical Advisor(s): Full time employee of the Company(s) that manufactures both electric and mechanical detention equipment and systems, and detention hardware and accessories, who is certified in writing by the Company to be technically qualified in the design, installation, operation, and servicing of the required products.

B. Benchmark/Mock-up (General): A full-sized structural model built accurately to

scale to allow study, testing, and review for compliance with the Contract requirements. Provide remote operable sliding door device test box for systems testing. 1. Unless otherwise directed, no additional fabrication is to proceed until

the benchmark or mock-up receives final approval. Approved benchmarks and mock-ups will establish the standard of quality by which the remaining work will be judged. Approved benchmarks can be part of the Work.

C. Training Instructor: Full time employee of the Company that manufactures both

electric and mechanical detention equipment, systems, hardware and accessories that is technically qualified in the design, installation, operation, and servicing of the required products.

1.06 SUBMITTALS A. Waiver of Submittals: The Waiver of Certain Submittal Requirements in Section

013300 does not apply to this Section. B. Submittal Packages: Submit the entire Quality Assurance Package prior to other

submittal packages. After Quality Assurance Package is approved, submit the Detention Equipment Package, Detention Hardware Package, and the Power and Control Wiring Package specified below at the same time.

C. Quality Assurance Package:

Revised 11/18/14


1. Equipment Manufacturer’s Qualifications: a. Name, business address and telephone numbers of the

Equipment Manufacturer. b. Names, addresses and telephone numbers of facility contacts of 5

similar projects where manufacturer’s detention equipment and hardware has been in operation for a minimum of 3 years.

2. Equipment Installation Company Qualifications: a. Name, business address and telephone numbers of the

installation company. b. Provide a comprehensive history of the Installation Company. c. Names, addresses and telephone numbers of facility contacts of 5

similar projects company has completed in past 3 years. d. Current written certification from the detention equipment

manufacturer the company installing the Work has successfully completed factory training and is qualified as a Detention Equipment Contractor.

3. Equipment Installer’s Qualifications: a. Name of person providing full time on-site supervision of the

installation and completion of Work of this section. b. Names, addresses and telephone numbers of facility contacts of 5

similar projects this person has supervised in the past 3 years. c. Current written certification from the detention equipment

manufacturer the person providing on-site supervision of the Work has successfully completed training and is qualified in the installation of the accepted detention products.

4. Power and Control Wiring Installation Company Qualification: a. Name, address and telephone numbers of the installation

company. b. Provide a comprehensive history of the Installation Company. c. Names, addresses and facility contacts of 5 similar projects the

installer and company have completed in the past 3 years. 5. Power and Control Wiring Installer’s Qualifications: a. Name of person providing full time on-site supervision of the

installation and completion of the Work of this section. b. Names, addresses and telephone numbers of facility contacts of 5

similar projects this person has supervised in the past 3 years. 6. Technical Advisor’s and Training Instructor Qualifications: a. Name, business address and telephone numbers of Technical

Advisor and Training Instructor. b. Written certification from detention equipment and detention

hardware manufacturers that the Advisor and Instructor are technically qualified in design, installation and servicing of products.

D. Detention Equipment Package: 1. Shop Drawings: Show relationship of detention equipment with other

Work. a. Complete detailed drawings for each style of door/gate required.

Include separate schedule for each. List materials required, and technical data including size, and finish to ensure conformance

Revised 11/18/14


to specifications. Include details and dimensioned locations of all major components and show accessories. Include parts list showing manufacturers’ names and part numbers for the complete installation.

b. Include details of lock mountings. c. Indicate shop and field welds by standard AWS welding

symbols. d. For doors/gates to be installed in existing openings, field

measure existing gate openings and other conditions, and indicate existing information on shop drawings. Include date(s) and name(s) of person(s) performing field verifications.

e. Complete detailed drawings for each console/panel required. Indicate technical data, including size and finishes, to ensure conformance to specifications. Show relationship of all required components with respect to the console housing. Include parts list showing manufacturers’ names and part numbers for the complete installation. 1) Drawings shall be dimensioned showing location of each

item (switch, LED, nameplate, etc.) mounted to the control console/panel top (faceplate) and cut-out locations.

2) Include scale drawing showing location of all components which are to be located within and in the control console/panel.

2. Product Data: Current catalog sheets, specifications and installation instructions for accessories. Identify each item and component.

E. Detention Hardware Package: 1. Hardware Schedule: Use a vertical schedule layout. Horizontal

hardware schedules are not acceptable 2. Preface the schedule with the following: a. Door Index b. List of Manufacturers c. List and explanation of finishes d. List and explanation of abbreviations. e. Keying schedule, keying instructions and key code. Include the

type lock used for the individual openings. 3. For Each Opening Include the Following:

a. Material and dimensions of doors, frames and gates. b. Location and Handing c. Fire Rating. d. Detention hardware required to complete the Work of this

Section. 4. Create detention hardware groups, each group consisting of similar

detention doors and detention hardware. Do not combine labeled and non-labeled openings.

a. Arrange by Buildings if required, and in groups; each group consisting of similar doors gates and hardware.

b. Include manufacturers’ names, catalog numbers, sizes and finishes.

Revised 11/18/14


c. Product quantities are not checked for accuracy. 5. Under each group heading, list hardware items in detail required for

ordering. For each item Include: a. Quantity (3 ea) b. Type (3 ea Hinges) c. Manufacturers’ Name (3 ea Hinges Brookfield) d. Size and Catalog number (3 ea Hinges Brookfield I-8513) e. Accessories and options (3 ea Hinges Brookfield I-8513 x

application “C”). f. Finish (3 ea Hinges Brookfield I-8513 x application “C” x

US32D. g. Fasteners (3 ea Hinges Brookfield I-8513 x application “C” x

US32D x Torx) 6. Product Data: Furnish 2 current Manufacturer’s Catalog sheets,

specifications, templates, and installation instructions for each item of detention hardware required to complete Work of this Section. Identify and highlight information pertaining specifically the items and components submitted for this project.

F. Power and Control Wiring Package: 1. Shop Drawings:

a. Wiring Diagrams: Include wiring diagrams of the complete system as proposed to be installed.

1) Standard diagrams will not be acceptable. 2) Wiring diagrams showing point-to-point connections to

electrical components specified, including power and control wiring within the control console/panel.

3) Include in the diagrams connections between the components (locking devices, locks, position switches, etc.) affected and the control console/panel.

4) Include connections to the control console/panel. 2. Product Data: a. Bill of Materials: Provide a Bill of Materials identifying each

system device or component proposed to be used for this system as listed in PART 2 PRODUCTS of this Section. The Bill of Materials shall provide the following information:

1) Identify each item by name and model number. 2) Indicate the page number(s) in the Submittal Package

where information required for that item can be found. 3) Identify the appropriate specification section, Article

number, paragraph and subparagraph where that item is listed in the project manual.

b. Current catalog sheets, specifications and installation instructions for each system device or component proposed for use as listed in PART 2 PRODUCTS of this section and as listed in the Bill of Materials. 1) Catalog sheets shall be marked up by the contractor to

clearly identify exact what item is being submitted for approval and marked up clearly indicating what options the item will have to meet the contract requirements.

Revised 11/18/14


3. Detailed sequence of operations. Submit in a format similar to Description of Completed System.

G. Contract Closeout Submittals: 1. Operation and Maintenance Data for Detention Equipment: Deliver 3

copies of instructions for operation, maintenance recommendations, and parts manuals covering the installed products to the Director’s Representative.

2. Operation and Maintenance Data for Detention Hardware: Deliver 3 copies of instructions, maintenance, and parts manuals covering the installed products to the Director’s Representative.

3. Operation and Maintenance Data for Power and Control Wiring Products:

a. Deliver 3 copies of instructions, maintenance recommendations, and parts manuals covering each of the installed products to the Director’s Representative.

b. Furnish a comprehensive, complete point-to-point wiring diagram of the entire system as installed. Number all conductors, (numbers shall correspond to numbered tags installed on each conductor), and show all termination points.

4. Final Systems Testing Report and Certification of Proper Operation: Deliver to the Director’s Representative written certification from the detention equipment manufacturer(s) that the detention equipment systems, the detention locks, and the accessories are installed correctly and operating properly. Certification to include name of person(s) performing the inspection, date(s) performed, a listing of locations inspected, functions tested, and a confirmation that all required corrections or adjustments have been satisfactorily completed.

5. Spare components and maintenance kit. a. Spare Components (Director’s Representative), Hand Tool

Maintenance Kit, (Albany OGS Physical Security Group), Test Box and Lubricants (Director’s Representative).

b. Detention Hardware specified but not installed. (See 2.03 B.14.) 1.07 TEMPLATES A. After receipt of approved submittals, furnish current required templates to the

affected trades to enable the fabricators to make proper provision for hardware without delaying job progress.

1.08 QUALITY ASSURANCE A. Equipment Manufacturer’s Qualifications: The manufacturer of detention

hardware, detention equipment, and control consoles shall be regularly engaged in the production of such products, shall have furnished such products for 5 similar projects that have been in operation for a minimum of 3 years, and is subject to the Director’s approval.

B. Installation Company Qualifications: The Company installing the Work of this

Section shall hold current written certification as an approved Detention

Revised 11/18/14


Equipment Contractor from the approved Detention Equipment Manufacturer and shall be experienced in detention equipment work, and shall have been engaged in the assembly and installation of detention equipment for a minimum of 3 years.

C. Installer’s Qualifications: The person(s) installing and providing full time on-site

supervision of the Work of this Section shall be experienced in detention equipment work, shall hold current written certification from the Detention Equipment Manufacturer that they have successfully completed training and is qualified in the installation of the accepted detention products, and shall have been engaged in the assembly and supervision of installation of detention equipment for a minimum of 3 years.

D. Power and Control Wiring Installation Company Qualifications: The Company

installing the Work of this Section shall be experienced in control wiring for detention work, and shall have been engaged in the installation of detention power and control wiring for a minimum of 3 years.

E. Power and Control Wiring Installer’s Qualifications: The electrician(s) installing

and providing full time on-site supervision of the power and control wiring for and in cabinets, detention devices and equipment in this Section including shop fabrication and field wiring shall be experienced in detention wiring, shall have been engaged in wiring detention operating device systems, control panels, and emergency release cabinets for a minimum of 3 years.

F. Technical Advisor(s): In addition to being present at the site for the

Benchmark/Mock-up Inspection and the Post Installation Inspection, secure the services of a Technical Advisor(s) for a minimum of two (2) site inspections for the following:

1. Render technical assistance to the Installer regarding installation procedures and operation of the detention equipment.

2. Answer questions which might arise during installation. 3. Familiarize OGS and Facility personnel with the operation, adjustment,

tolerances, inspection, and routine maintenance of the detention systems and equipment.

4. Witness each final systems test upon completion, and certify with an affidavit that the system is installed correctly and is operating properly.

G. Pre-Installation Conference: Before the detention equipment is scheduled to be

installed, the Director’s Representative will call a conference at the site, for the purpose of reviewing the Contract Documents, shop drawings, approved submissions, and the requirements of the Work. The Contractor, Detention Equipment Installer, and the Power and Control Wiring Installer shall attend. Other participants may be invited at the discretion of the Director.

H. Galvanizing Stamp: Stamp galvanized items with name of the galvanizer, weight

of coating, and applicable ASTM number. I. Uniformity of Detention Equipment Systems: Provide detention equipment locks

and systems specified in this Section from the same manufacturer.

Revised 11/18/14


1. Provide Folger Adam detention equipment manufactured by Southern Folger Detention Equipment Company.

J. Control Cabinet, Control Console, and/or control Panel/Housing Inspections:

1. Prior to delivery and installation, make arrangements with the Director’s Representative for an inspection of control cabinet, control console, and/or control panel/housing assembly fabrications. The purpose of the inspection is to confirm fabrication in accordance with approved shop drawing submittals and contract requirements, and conformance with applicable referenced Codes regarding materials, methods, and workmanship representative of the finished product. Upon approval, the control cabinet, control console, and/or control panel/housing assemblies may be delivered to the Site for installation.

K. Field Examples and Mock-Ups:

1. Provide two full size operational Cell Door (right hand and left hand) with cell numbers and Electric Locking and Operating Device Assemblies for the Work of this Section. Install where directed. Upon completion and approval, the Cell Doors and Operating Devices may be used in the Work.

a. Provide remote operable sliding door device test box for systems testing.

2. Provide one full size Cover/Emergency Release Mechanism Assembly in an Emergency Release Cabinet. Install where directed. Assembly shall be complete and fully operational. Upon review and approval, the Cover/Emergency Release Mechanism and Cabinet may be used in the Work.

L. Construction Verification: In order to confirm the doors furnished comply with

the specifications, OGS Design personnel will examine (2) cell doors (one complete, and one open without the last skin welded in place) and (1) bar gate at the manufacture’s facility. Should deviations from the Contract requirements be found, the Director’s Representative reserves the right to inspect additional units to confirm compliance. This inspection may involve cutting the door and frame to expose internal construction for inspection of the framing, reinforcements, welds, and other construction details. Provide additional inspections and appropriate corrective measures at no cost to the State.

1.09 DELIVERY

A. Coordinate delivery of anchors and other accessories to be built into other Work, to avoid delay. Furnish instructions and templates to the affected trades as required for accurate location.

B. The manufacturer of the prison lock keys shall provide advance notification as

directed and ship all prison lock keys through the United States Postal Service or United Parcel Service, direct from manufacturer to the facility, via Registered Mail, Restricted Delivery, Return Receipt Requested.

SPECIFIC INFORMATION REGARDING KEY DELIVERY INCLUDING NAMES,

ADDRESSES, AND PHONE NUMBERS WILL BE PROVIDED TO THE

Revised 11/18/14


SUCESSFUL LOW BIDDER AT THE INITIAL JOB MEETING 1.10 MAINTENANCE A. Spare Components: Furnish a minimum of two of the following components,

except as specified otherwise. Furnish a minimum of two units of each hand for handed items. Store at the Site where directed:

1. (6) cell device electric door motor assemblies including mounting plate, gear drive unit, gear reducer, and capacitor, each type and size required.

2. (4) corridor device electric door motor assemblies including mounting plate, gear drive unit, gear reducer, and capacitor, each type and size required.

3. (12) cell device gate rollers with bearings. 4. (8) corridor device gate rollers with bearings. 5. (6) cell device rack assemblies. 6. (4) corridor device rack assemblies. 7. (24) of each type of cell device door limit switches required. 8. (12) of each type of corridor device door limit switches required. 9. (12) of each type of cell device power cut off switches required. 10. (6) of each type of corridor device power cut off switches required. 11. (6) of each type of dead lock indication switches for 50 Series lock

required. 12. Control Panels: a. (12) individual sliding door control switches. b. (6) heavy use sliding door control switches. c. (6) momentary contact push-buttons. d. (6) group sliding door control switches. e. (2) two position maintained door control switches.

f. (12) of each type of indicator lights. g. (12) 2 amp circuit breakers. h. (12) 5 amp circuit breakers. i. (12) of each type of plug-in modular relays required. j. (8) power supplies.

k. (8) of each type of class J fuses. B. Maintenance Materials: 1. Hand Tool Maintenance Kit: (To be turned-over to OGS Physical

Security Design group, 33rd floor, Corning Tower, Albany, NY 12242) Lockable steel tool box each containing one set of all hand tools and fasteners necessary to perform preventative maintenance and repairs of detention equipment and locking system devices. This list includes but is not limited to the following: a. Box/open end wrenches from 1/4” thru 3/4”. b. 3/8” drive socket set SAE and metric, 1/4” thru 7/8”, and 6 mm

thru 21 mm (six point) with 3” and 6” extensions, driver and ratchet.

c. Pliers, regular and needle-nose; flat blade and Phillips-head screw driver set; 10” crescent wrench; and a SAE and Metric Hex Key set that that includes a size 5/32”.

d. Stanley Tools 25’ Tape Measure FatMax 33-725. e. Swanson 7” Speed Square S0101.

Revised 11/18/14


f. Mechanics mirror. g. Maglite Mini PRO LED 2-Cell AA Flashlight with Holster

Black. h. Stabila 37816 48-Inch and 16-Inch Aluminum Box Beam Level

Set. i. One complete Torx center-pin security bit (male and female) kit

with drivers and ratchet(s). j. Acceptable Manufacturers: Craftsman or Snap-On with lifetime

warranty. k. This is not a complete list of required tools, but it is intended to

be representation of the type needed for service and repair of the detention equipment. Include any additional tools required.

2. One test box of each type required to monitor and test the systems used at this Facility for correct and proper functions.

3. Required amounts of recommended lubricants for 3 years’ service. PART 2 PRODUCTS 2.01 DETENTION EQUIPMENT COMPANIES A. ABUS Lock Company, 23910 N. 19th Ave., Suite No. 56, Phoenix, AZ 85085,

(800) 352-2287, www.abuslock.com. B. American Jail Products, LLC, 4 Van Buren St., Troy, NY 12180, (518) 271-

6560, www.americanjailproducts.com. C. Brookfield Industries, Inc., 99 W. Hillside Ave. Thomaston, CT 06787-1433,

(860) 283-6211, www.brookfieldindustries.com. D. Bronze Craft Corporation, 37 Will St., Nashua, NH 03061-0788, (603) 883-

7747, www.bronzecraft.com. E. Hilti, Inc., P.O. Box 21148, Tulsa, OK 74121, (800) 879-8000, www.us.hilti.com. F. Ingersoll-Rand Company: 1. LCN, 121 W. Railroad Avenue P. O. Box 100, Princeton, IL 61356,

(877) 671-7011, www.lcnclosers.com. 2. Glynn-Johnson Door Control Hardware, 2720 Tobey Drive,

Indianapolis, IN 46219, (877) 671-7011, www.glynn-johnson.com. 3. H. B. Ives Hardware Company, 2720 Tobey Drive, Indianapolis, IN

46219, (877) 671-7011, www.ingersoll-rand.com. G. JRS Company, Inc., P. O. Box 2035, Covina, CA 91722, (626) 967-2432,

www.jrscoinc.com. H. Markar Products Inc., 68 Ward Road, Lancaster, NY 14086-9779, (800) 866-

1688, www.markar.com.

Revised 11/18/14


I. Maximum Security Products Corporation, 3 Schoolhouse Lane, Waterford, NY 12188, (518) 233-1800, www.maximumsecuritycorp.com.

J. Powers Fasteners, Inc., 2 Powers Lane, Brewster, NY 10509, (914) 235-6300,

www.powers.com. K. Protective Closures Company, 2150 Elmwood Ave., Buffalo, NY 14207, (888)

227-5847, www.caplugs.com. L. R and S Corporation, 7021 LaHWY 1 South, Addis, LA 70710 (225) 749-8001,

www.randscorp.com.

M. Southern Folger Detention Equipment Company, 4634 South Presa St., San Antonio, TX 78223, (210) 533-1231, www.southernfolger.com.

N. Sentry Security Fasteners Inc., 8208 N. University St., Peoria, IL 61615, (309)

693-2800. O. Stanley Works, 480 Myrtle St., New Britain, CT 06050, (800) 622-4393,

www.stanleyworks.com. P. Tanner Bolt and Nut Corporation, 4302 Glenwood Road, Brooklyn, NY 11210,

(718) 43404500. Q. The G-S Company, 7920 Stansbury Road, Baltimore, MD 21222,

(410) 284-9549, www.g-sco.com. R. Trimco Architectural Hardware, 3528 Emery St., Los Angeles, CA 90023, (323)

262-4191, [email protected].

S. United Prison Equipment, 6306 Fifth Street, Green Lane, PA 18054, (215)-234-4633, [email protected].

2.02 MATERIALS A. Steel Grating (Bar Grillage): Open-hearth, or electric furnace, mild steel

produced especially for detention use. 1. Round Bars: Double-ribbed bars fabricated to interlock with flat bars

without reducing bar diameter. 2. Flat Bars: ASTM A 29. B. Steel Plate: Open-hearth mild steel produced especially for detention use; ASTM

A 36. C. Steel Tubing: Hot-formed, welded or seamless, structural tubing; ASTM A 501. D. Miscellaneous Steel Shapes and Bars: ASTM A 36, unless otherwise specified

or indicated. E. Cold-Finished Steel Bars: ASTM A 108, grade as selected by the fabricator.

Revised 11/18/14


F. Steel Sheet: 1. Hot-Rolled Steel Sheets and Strip: Commercial quality carbon steel

pickled and oiled, complying with ASTM A 569 and ASTM A 568. 2. Cold-Rolled Steel Sheets: Commercial quality carbon steel, complying

with ASTM A 366 and ASTM A 568. G. Stainless Steel: Type 304; ASTM A 666 for plate, sheet and strip; ASTM A 276

for bars and shapes; US32D (630) for hardware, No. 3 finish for sheet and strip, unless otherwise specified or indicated.

H. Steel Rods For Woven Rod Mesh Partitions, Doors, Gates, and Panels: 1. Steel Rods Not To Be Galvanized: 3/8 inch diameter, oil tempered steel

rods, with a hardness on the Rockwell C Scale between 38 and 42. 2. Steel Rods To Be Galvanized: 3/8-inch diameter, mild steel, low carbon

rod. a. Steel to have a maximum Carbon content of 0.26%. b. Maximum ultimate tensile strength shall be 80 ksi. I. Detention Screening (Wire Cloth): 0.054 inch diameter, Type 304 stainless steel,

woven wire tensile strength of not less than 1600 pounds per linear inch after weaving.

J. Anchors: 1. Threaded-Type Concrete Inserts: Galvanized ferrous casting, internally

threaded to receive 3/4 inch diameter machine bolt; either malleable iron or cast steel.

2. Wedge-Type Concrete Inserts: Galvanized box-type ferrous casting, designed to accept 3/4 inch diameter bolt having special wedge-shaped head; either malleable iron or cast steel.

a. Bolts: Carbon steel bolts having special wedge-shaped heads, nuts, washers and shims.

3. Slotted-Type Concrete Inserts: Galvanized 1/8 inch thick pressed steel plate complying with ASTM A 283; box-type welded construction with slot designed to receive 3/4 inch diameter square head bolt and with knockout cover.

4. Externally Threaded Expansion Bolt Anchors: FS FF-S-325, Group II, Type 4, Class 1.

5. For Solid Masonry and Concrete: a. Internally Threaded Expansion Shield Anchors (For Lag Bolts): FS FF-S-325, Group II, Type 1. b. Internally Threaded Expansion Shield Anchors (For Machine Bolts): FS FF-S-325, Group II, Type 2. 6. For Hollow Clay Masonry: a. Adhesive Anchors: Shall consist of a threaded anchor rod, nut and washer; a cylindrical mesh screen tube, and an injectable adhesive material suitable for hollow clay masonry. Hilti: HIT HY 20 system or approved equal. 7. For Hollow Concrete Masonry: a. Double Expansion Anchors: Dual expansion machine bolt

Revised 11/18/14


anchor suitable for hollow concrete masonry. Powers Fasteners, Double Expansion Anchor or approved equal. K. Fasteners: 1. Bolts and Nuts: ASTM A 307-12, Grade A, ASTM A563-07a.

a. Concealed Bolts: Standard common bolts with lock washers and nuts.

b. Exposed Bolts: Torx center pin security head bolts, unless otherwise specified.

c. Carriage Bolts: 1) Exposed bolts with lock washers and nuts for mounting

of control console to counter top. 2) Plain Washers: Round, general assembly grade carbon

steel. 3) Lock Washers: Helical spring type carbon steel.

d. Carbon Steel Fasteners: Zinc plated per ASTM B695 or ASTM F2329.

e. Stainless Steel Fasteners: Type 304, ASTM F593-13a. 2. Machine Screws: ANSI/ASME B18.6.3, ASTM F 835-13. a. Concealed Machine Screws: Torx center pin security head

screws, unless otherwise specified. b. Exposed Machine Screws: Torx center pin security head screws,

unless otherwise noted. c. Alloy Steel Screws: Zinc plated per ASTM B695 or ASTM

F2329. d. Stainless Steel Screws: Type 304, ASTM F879-12. L. Paint: 1. Cold Galvanizing Compound: Single component, non-aerosol,

compound giving 93 percent pure zinc in dried film, and meeting requirements of DOD-P-21035A (NAVY).

2. Ferrous and Galvanized Shop Primer: Zinc rich primer as manufactured by or recommended by the finish paint manufacturer. Coordinate submittals with Section 099101 1.04 C certification requirements.

3. Shop Paint for Inside of Control Cabinets: Manufacturer’s standard gray enamel.

2.03 DETENTION HARDWARE A. Manufacturers: 1. Detention Hinges: Brookfield, Maximum Security Products, and Stanley. 2. Locking Systems and Detention Hardware: Southern Folger Detention

Equipment Company. 3. Knob Pulls, Raised Pulls, Flush Pulls, Accessories: Southern Folger

Detention Equipment Company, Maximum Security Products, and Bronze Craft.

4. Security Door Closer: LCN Door Closer Company: Series 4200 sized, through bolted.

B. General Notes:

Revised 11/18/14


1. Locks to have bolt keepers with dust box. 2. Locate centerline of mechanical deadbolt and electric latchbolt 3’-2”

high from top of finished floor unless noted otherwise. 3. Locate architectural mortise lockset above prison lock at opening where

both are specified. Lower location of prison lock if necessary to accommodate the architectural mortise lockset.

4. Where manual locks require escutcheons or cylinder shields, cylinder shanks shall extend into escutcheons or cylinder shields.

5. Locks: Use 1-1/4 inches extended bolt for stop side mounting. 6. Fill and grind smooth exposed ends of fasteners at lock mounting plate. 7. Locate centerline of Door Pull 4’-0” from top of finished floor. 8. Maximum undercut of 5/8 inch on detention doors without thresholds

unless noted otherwise. a. Bottom (at threshold): 3/8 inch maximum to top of threshold;

3/4 inch undercut where 1/2 inch high thresholds are specified. b. Maintain a throw of 3/4 inch for all head and foot bolts. If

required, customize projection of bolt to field conditions. Provide a maximum of 1/4 inch undercut on detention doors having head and foot bolts without thresholds.

c. Set thresholds in full bed of Type 3 Sealant. 9. Surface mount hinges unless specified otherwise.

a. Weld detention hinges as recommended by manufacturer to allow hinges to function at rated capacities without inducing hinge bind.

b. For detention hinges provide a minimum fillet weld size of 1/4 inch, continuous on three sides of each hinge leaf. When welding detention hinges, attach ground to prevent welding current from being carried through the hinge barrel. Weld interpass temperature of the hinge not to exceed 225 degrees F.

c. Hinge leafs: Full sized, or one leaf is full size and the other one is 1-1/2 inches minimum to centerline of barrel sized to fit frame.

10. Single Wing Escutcheons: Use on electric jamb mounted locks, stair doors, control room doors, emergency release cabinets, and where specified.

11. Where electrically operated hardware and monitoring is required provide hardware enclosures, junction boxes and interconnections using UL approved conduit, elbows, and connectors.

12. Provide sized overhead stops and closers according to manufacturer's table of sizes, unless non-sized or barrier-free closers are specified. Verify with manufacturers, the special templates provided are compatible with the 2-1/4 inch door thickness, 5 inch prison hinge configuration, and 3/4 inch stop height. Attach overhead stops and closers to doors with through-bolts.

13. Use proper installation sequence e.g., install overhead stops and coordinators before surface mounted door closers. Template door closers for maximum door swing allowed by wall placement and jamb conditions. Where overhead stop prevents door from swinging to wall, template closer to exceed degree of opening allowed by overhead stop.

14. At openings where wall bumper and floor stop are both specified and both are not required, turn over items not installed to the Facility through the Director’s Representative.

Revised 11/18/14


15. Provide molex plug connector for electric locks. 16. Provide molex plug connector assembly at each device. 17. Galvanize exterior assemblies, and assemblies exposed to wet areas,

shower rooms, etc. 18. Provide threadlocker at Food Pass and Shackle Door slide bolts and

detention equipment/hardware fasteners that could work loose: a. Medium strength Permatex Gel Twist Blue or Henkel Loctite

Blue at 1/4” and larger diameter screw installations. b. Low strength Permatex 24024 or Loctite 222 for fasteners less

than 1/4” diameter. C. Detention Hardware Groups: Group A: 1. Hinges: 3 ea Stanley BBK852, MSPK855, or Brookfield I-8510 series. 2. Security Door Closer: 1 ea LCN 4210 x TB (2-1/4”) x SRI x AL. 3. Electric Prison Lock: 1 ea Folger Adam No. 56ELLNN (Bolt remains

retracted only while switch is depressed) x indicator switch x lock mount x galvanized case.

4. Escutcheons: 2 ea Folger Adam No. 1 x US32D. 5. Magnetic Door Position Indicator Switch: 1 ea Southern Steel

No.200MRS-TB x standard housing x door and frame prep. 6. Floor Stop: 1 ea Ives FS18S or FS18L, as required. Group B: 1. Hinges: 3 ea Stanley BBK852, MSPK855, or Brookfield I-8510 Series. 2. Security Door Closer: 1 ea LCN 4210 x TB (2-1/4”) x SRI x AL. 3. Electric Prison Lock: 1 ea Folger Adam No. 56ELLNN (Bolt remains

retracted only while switch is depressed) x indicator switch x lock mount x galvanized case.

4. Escutcheons: 2 ea Folger Adam No. 1, x US32D. 5. Door Pulls: 2 ea Folger Adam No. 2 x US26D. 6. Magnetic Door Position Indicator Switch: 1 ea Southern Steel

No.200MRS-TB x standard housing x door and frame prep. 7. Wall Bumper: 1 ea Rockwood No. 400, 401, or 402 x US26D. 8. Floor Stop: 1 ea Ives FS18S. 9. Lock bolt Astragal: By door manufacturer. Weld to door. 10. Protection Plate: 1 ea 16” x 2” LDW stop side x .062" x B4E x #8-32

OHUCMS 6” oc x US32D. 11. Perimeter Smoke Gasketing: 1 ea DHSI #105 Cush ‘N” Seal x

antiligature x Dark Brown. Group B-1: 1. Hinges: 3 ea Stanley BBK852, MSPK855, or Brookfield I-8510 series,

zinc plated. 2. Security Door Closer: 1 ea LCN 4210 x TB (2-1/4”) x SRI x AL. 3. Electric Prison Lock: 1 ea Folger Adam No. 56MCL (continuous-duty

function) x indicator switch x lock mount x galvanized case. 4. Mortise Lockset: 1 ea. Yale 8860-2 x LFR knob (2-1/4”) x curved lip

box strike x 630. 5. Escutcheons: 2 ea Folger Adam No. 1 x US32D.

Revised 11/18/14


6. Door Pull: 1 ea Folger Adam No. 2 x US26D. Mount on hinge side. 7. Magnetic Door Position Indicator Switch: 1 ea Southern Steel

No.200MRS-TB x standard housing x door and frame prep. 8. Wall Bumper: 1 ea Rockwood No. 400, 401, or 402 x US26D 9. Floor Stop: 1 ea Ives FS18S. 10. Lock bolt Astragal: By door manufacturer. Weld to door. 11. Protection Plate: 1 ea 16” x 2” LDW stop side x .062" x B4E x #8-32

OHUCMS 6” oc x US32D. 12. Perimeter Smoke Gasketing: 1 ea DHSI #105 Cush ‘N” Seal x

antiligature x Dark Brown. Group C: 1. Hinges: 3 ea Stanley BBK852, MSPK855, or Brookfield I-8510 Series,

zinc plated. 2. Security Door Closer: 1 ea LCN 4210 Series x ST3456 x TB (2-1/4”) x

SRI x AL. 3. Prison Deadlock: 1 ea Folger Adam No. 86 x lock mount x galvanized

case. 4. Escutcheon: 1 ea Folger Adam No. 1 x US32D. 5. Cylinder Shield: 1 ea Folger Adam No. 2CS x US32D. 6. Door Pulls: 2 ea Folger Adam No. 2, or Southern Steel 212 C x US26D. 7. Surface Overhead Stop: 1 ea GJ81S-HD x SOC x TMS x US32D. 8. Protection Plate: 1 ea 16” x 2” LDW stop side x .062" x B4E x #8-32

OHUCMS-SS 6” oc x US32D. 9. Threshold: 1 – Zero 546A FHUC-SS 8” oc max and 4” max from ends. 10. Head/Jamb Seals: 1 set – Zero 429A x #8-32 BHMS-SS 8” oc max and

2” max from ends. 11. Security Door Sweep: 1 - Zero #39A x #10-32 BHMS-SS x 6” oc max

and 1” max from ends x low strength thread-locker. 12. Astragal: By door manufacturer.

Installation Note: Install threshold and seals before overhead stop. Install overhead stop before closer.

Group D: 1. Hinges: 3 ea Stanley BB852, MSP855, or Brookfield I-8510 Series. 2. Prison Deadlock: 1 ea Folger Adam No. 86 x lock mount. 3. Mortise Deadlock: 1 ea. Yale 8814-2 box strike x open position custom

keeper (match existing gate configurations) x 630. 4. Escutcheons: 2 ea Folger Adam No. 1, Southern Steel 218-2 x US32D. 5. Floor Stop: 1 ea Ives FS18S. Group E: 1. Hinges: 3 ea Stanley BB852, MSP855, or Brookfield I-8510 Series. 2. Security Door Closer: 1 ea LCN 4210 x TB (2-1/4”) TMS x AL. 3. Prison Spring and Deadlock: 1 ea Folger Adam No. 66K x box keeper x

knob operation both sides x lock mount x US32D. 4. Escutcheons: 2 ea Folger Adam No. 1 x US32D. 5. Protection Plate: 1 ea 16” x 2” LDW stop side x .062" x B4E x #8-32

OHUCMS 6” oc x US32D. 6. Wall Bumper: 1 ea Rockwood No. 400, 401, or 402 x US26D.

Revised 11/18/14


7. Floor Stop: 1 ea Ives FS18S. 8. Smoke/Fire Seal: Provide perimeter smoke Gasketing. 1 set ea DHSI

#105 Cush ‘N” Seal x Antiligature x Dark Brown. Group F: 1. Hinges: 3 ea Stanley BB852, MSP855, or Brookfield I-8510 series. 2. Security Door Closer: 1 ea LCN 4210 x TBT (2-1/4”) TMS x AL. 3. Prison Spring and Deadlock: 1 ea Folger Adam No. 66 x box keeper x

lock mount x US32D. 4. Door Pulls: 2 ea Folger Adam No. 2, or Southern Steel 212 C x US26D. 5. Escutcheons: 2 ea Folger Adam No. 1 x US32D. 6. Protection Plate: 1 ea 16” x 2” LDW stop side x .062" x B4E x #8-32

OHUCMS 6” oc x US32D. 7. Wall Bumper: 1 ea Rockwood No. 400, 401, or 402 x US26D 8. Floor Stop: 1 ea Ives FS18S. 9. Smoke/Fire Seal: Provide perimeter smoke Gasketing. 1 set ea DHSI

#105 Cush ‘N” Seal x Antiligature x Dark Brown. Group G: 1. Hinges: 6 ea Stanley BB852, MSP855, or Brookfield I-8510 series. 2. Security Door Closer: 1 ea LCN 4210 x TB (2-1/4”) TMS x AL. 3. Prison Spring and Deadlock: 1 ea Folger Adam No. 66K x box keeper x

knob operation both sides x lock mount x US32D. 4. Head and Foot Bolts: 1 set Folger Adam No. 105HM Series x 105R x

mortise head bolt keeper x extended rod engagement x 105-FBR x three (3) 105K spanner keys.

5. Escutcheons: 2 ea Folger Adam No. 1 x US32D. 6. Surface Overhead Stops: 2 ea GJ81S-HD x TB (2-1/4”) x TMS x

US32D. 7. Protection Plates: 2 ea 16” x 2” LDW stop side x .062" x B4E x #8-32

OHUCMS 6” oc x US32D. 8. Astragal: 1/8 inch x 3 inches steel flat bar x full height of door by door

manufacturer. 9. Astragal Seal: 1 ea DHSI #SA Adhesive Door Astragal Seal x

Duranodic. 10. Smoke/Fire Seal: Provide perimeter smoke Gasketing. 1 set ea DHSI

#105 Cush ‘N” Seal x Antiligature x Dark Brown. Group H: 1. Hinges: 3 ea. Folger Adam No. 3, or Southern Steel 203 FS 2. Prison Deadlock: 1 ea Folger Adam No. 86 x lock mount. 3. Escutcheons: 2 ea Folger Adam No. 1 x US32D.

4. Door Pulls: 2 ea Folger Adam No. 2, or Southern Steel 212C x US26D. 5. Wall Bumper: 1 ea Rockwood No. 400, 401, or 402 x US26D 6. Floor Stop: 1 ea Ives FS18S or FS18L, as required. Group H-1: 1. Hinges: 3 ea. Folger Adam No. 3, or Southern Steel 203 FS 2. Mortise Deadlock: 1 ea. Yale 8814-2 x box strike x 630.

3. Door Pulls: 2 ea Folger Adam No. 2 or Southern Steel 212C x US26D.

Revised 11/18/14


4. Wall Bumper: 1 ea Rockwood No. 400, 401, or 402 x US26D 5. Floor Stop: 1 ea Ives FS18S or FS18L, as required. Group I:

1. Corridor Device: Folger Adam D3B system with hinged cover and emergency release column, keyed both sides, NY Style.

2. Prison Deadlocks: 2 ea Folger Adam No. 82 x lock mount. 3. Escutcheons: 2 ea Folger Adam No. 1 x US32D.

Group J (DAI Sliding Cell Door): 1. Cell System: Folger Adam No. 3B with internal locking hinged sloped

cover NY Style Rack and Pinion electric operating and locking system. 2. Door Pull: 1 ea Folger Adam No. 2, or Southern Steel 212C x US26D. 3. Slide Bolt for Vision Screen: 1 ea Ives SB1630-US26D. 4. Barrel Bolt for Food Pass: 1 ea Stanley 832, zinc plated. 5. Slide Bolt for Shackle Door: 1 ea Trimco 3922-NYPV x 630 x 10-32 SS

security screws. 6. Nylon Brush Seal for Anti-Fish Baffle: 1 ea NGP No. 600. Group K: 1. Hinges: 3 ea Stanley BB852, MSP855, or Brookfield I-8510 Series. 2. Security Door Closer: 1 ea LCN 4210 x TB/TMS x SRI x AL. 3. Prison Deadlock: 1 ea Folger Adam No. 86 x HM mounting x box

keeper x US32D. 4. Escutcheon: 2 ea Folger Adam No. 1 x US32D. 5. Surface Overhead Stop: 1 ea GJ81S-HD x SOC x TMS x US32D. 6. Protection Plate: 1 ea 16” x 2” LDW stop side x .062" x B4E x #8-32

OHUCMS 6” oc x US32D. Group K-1: 1. Hinges: 3 ea Stanley BB852, MSP855, or Brookfield I-8510 Series. 2. Security Door Closer: 1 ea LCN 4210 x TB/TMS x SRI x AL. 3. Prison Deadlock: 1 ea Folger Adam No. 86 x HM mounting x box

keeper x US32D. 4. Escutcheon: 2 ea Folger Adam No. 1 x US32D. 5. Door Pulls: 2 ea Folger Adam No. 2 or Southern Steel 212C x US26D. 6. Wall Bumper: 1 ea Rockwood No. 400, 401, or 402 x US26D 7. Floor Stop: 1 ea Ives FS18S. 8. Protection Plate: 1 ea 16”x 2” LDW stop side x .050" x B4E x

OHUCMS 6” oc x US32D. Group L: 1. Prison Deadlatch: 1 ea Folger Adam No. 76 x galvanized case x “P”

mounting with escutcheons x US32D. 2. Custom Lock Strike: Fabricate a 10 gauge galvanized lock strike

compatible with the specified detention lock. 3. Cover Plug: BILCO weather tight x special threaded plug with handle.

Group M (Emergency Release Cabinet): 1. Plain Bearing Hinges: 2 ea Malleable iron with steel pin, three knuckles;

Folger Adam No. 3, or Southern Steel 203 FS.

Revised 11/18/14


2. Deadlock: Folger Adam No. 82 x US32D. 3. Escutcheon: 1 ea Folger Adam No. 1 (single wing) x US32D. 4. Door Pull: 1 ea. Folger Adam No. 2, or Southern Steel 212 x US26D.

Mount door pull above the lock. 2.04 REMOTE OPERABLE TEST BOXES A. Remote Operable Test Boxes Manufacturers: Southern Folger Detention

Equipment Company, Maximum Security Products Corporation. B. Description of Operation: The test box shall be defined as either a Sliding Door

Device (“Device”) test box, and/or Electromechanical Lock (“EM” Lock) test box.

1. Device Test Box: Allows remote operation of an individual electric sliding door device. The test box will allow the device to selectively perform the specified functions of the unit identical to the operation of the specified Control Console. Control of sliding door will provide for opening, closing, stopping, and will change the direction of the door travel.

2. EM Lock Test Box: Allows for the remote unlocking of an electromechanical lock for a swing door. The test box will allow the EM Lock to selectively perform the specified functions of the unit identical to the operation of the specified Control Console. Controls for electromechanical locks for swinging doors will allow for remote, push-button unlocking and maintained locking and unlocking.

C. General Information: 1. Each test box shall be suitable for connection to a 15 ampere 120 volt

single-phase circuit. 2. Test Box Enclosure: NEMA Type 1 standard electrical steel enclosure

box. With a removable cover plate attached standard 10-24 x 1/2 inch machine screws at corners.

3. The test box for remote operation of sliding door devices will be via a three-position selector (OPEN-OFF-CLOSE).

4. The test box for remote operation of electromechanical locks shall have a momentary contact push-button and a two position maintained position switch.

5. All boxes will have one red and one green LED for Unlocked/Locked indication and one circuit breaker.

6. Electrical components will be listed with Underwriters’ Laboratories, Inc. (UL), and bear the listing mark.

a. Circuit Breaker mounted in the face panel adjacent to the switch: AIRPAX Series PR11-62-2, or Potter-Brumfield W28 series, 2 amp.

b. Lights: Industrial Devices, Inc., 1091 QM SUPER BRITE series LEDs.

1. Legend Plate: “UNLOCKED - LOCKED”. c. Sliding Door Control Switch: Three Position Selector Switch,

Non-Illuminated: Allen-Bradley’s 800T series, Cutler-Hammer’s (Eaton) 10250T series, or Square D’s (Schneider) 9001K

Revised 11/18/14


series switch, having: 1. Size: 30.5 mm diameter for insertion in 31mm keyed

panel opening. 2. Legend Plate: “OPEN – OFF – CLOSE”. 3. Operator Action: Spring return to Center (OFF) position

from either left (OPEN) or right (CLOSE) positions. 4. Handle (Knob): Black Standard Knob with White Insert.

5. Contact Blocks: Configuration and number of contact blocks as required for the specified functions and operations.

d. Swinging Door Momentary Contact Push Button: Non-Illuminated, Allen-Bradley’s 800T series, Cutler Hammer’s (Eaton) 10250T series, or Square D’s (Schneider) 9001K series switch, having: 1. Size: 30.5 mm diameter for insertion in 31mm keyed

panel opening. 2. Legend Plate: “OPEN”. 3. Push-button: Black Flush Head, Black Flush Button, or

Black Full Guard. 4. Contact Blocks: Minimum of one contact block with

1 normally open (N.O.) contact and 1 normally closed (N.C.) contact. Provide additional contact blocks as required for the specified functions and operations.

e. Swinging Door Control Switch for Electric Half-Cycle Lock: Two Position Selector Switch, Non-Illuminated: Allen-Bradley’s 800T series, or Cutler-Hammer’s (Eaton) 10250T series switch, having:

1. Size: 30mm diameter for insertion in 31mm keyed panel opening.

2. Legend Plate: “UNLOCKED – LOCKED”. 3. Operator Action: Maintained position for (UNLOCKED)

and (LOCKED). 4. Handle (Knob): Black Standard Knob with white insert. 5. Contact Blocks: Configuration and number of contact

blocks as required for the specified functions and operations.

f. Powerswitch: “ON/OFF” toggle switch, ALCO Manufacturing Co., Model No. 106D with legend plate.

g Test box power: Provide via a permanently affixed 8-foot cord with a three-prong, grounded, plug, suitable for plugging into a 120Vac receptacle.

h. Transfer power and control to the device or lock via a 2-foot, six-wire flexible cable or harness, specifically designed to connect to the specified device. Wires shall be a minimum of 14AWG THHN or larger.

i. Provide hanger clip on back of box enclosure. 2.05 DETENTION ACCESSORIES

Revised 11/18/14


A. Cell Mirrors: Polished chrome plated steel mirror, satin chrome plated frame; Folger Adam’s No. 408SS or Southern Steel’s No. 432.

B. Cell Beds: Wall mounted steel bunk with 10 ga. bunk pan and 3/16” steel plate

side brackets; Folger Adam’s No. 501, Southern Steel’s 535 or Maximum Security Products No. BW 200.

C. Cell Desks: 2” x 2” x 3/16” angle frame with 11 ga. stainless steel top and

pivoting seat with steel support plate. Maximum Security Products No. DF 400. D. Cell Identification: Upper case polished cast brass or cast aluminum, 3 inches

high, 1/4 inch thick with 8-32 SS machine screws or 3/16 inch SS rivets. Font shall be either Arial Bold or Helvetica Bold. Identification system as directed. Match the nomenclature of cell numbers on the control panels.

E. Key Drop Box: Fabricate box from 3/16 inch thick steel plate, with continuous

welds, as indicated on drawings: F. Baton Pass: 1/4 inch steel plate framed openings with heavy duty continuous

steel hinge, 3/16 inch thick steel plate doors with a Trimco 3922-NYPV, 5-inch heavy-duty surface bolt locking device and accessories as indicated on drawings.

G. Key Pass: Fabricate with 12 gage stainless steel, shape, size, and configuration,

as indicated on drawings. 1. Door Hardware: Stanley spring hinges No. RD2060R, x 3-1/2” x 3-1/2”

x stainless steel, Type 304. Austin Hardware heavy duty dummy lock, catalog number DMO38, with knob on control room side, and a McMaster Pull, Type 304 stainless steel 4-9/16 x 1-1/2 inches, catalog number 11245A63, on both sides.

H. Wardrobe Shelf: 12 gauge stainless steel shelf for 4 collapsible hooks:

Maximum Security Products No. SH700 x stainless steel x 4 hooks; (518) 449-7010, www.maximumsecuritycorp.com; or American Specialties No.137 x stainless steel (914) 476-9000, www.americanspecialties.com.

I. Security/Shower Curtain and Tracks: Install at all cell shower units, typical.

Manufacturer: Imperial Fastener Company No. IFC-79, 1400 SW 8th Street, Pompano Beach, FL 33069, (954) 782-7130.

A. Curtain Tracks: Break-A-Way Track, No. IFC-79 extruded 6063-T5 aluminum alloy with a 204-R1 satin anodized finish for use with Imperial slider tape. Section size 1-3/16" x 1-5/16" x .062" wall thickness.

1. Track Accessories: Safety Tabs, 4” long x ¾” wide. Provide 3 tabs per foot.

2. Fasteners: Stainless steel tamper resistant "Torx" center pin security head sex bolts. Surface mount to cubicle crown headrail @ 6” on center.

J. Shower Curtains: Furnished by DOCCS to be installed by ‘C’ Contractor. 2.06 FABRICATION AND MANUFACTURE

Revised 11/18/14


A. General: 1. Fabrication: Fabricate members straight, true, and free from dents,

buckle, twist, and rough/sharp edges. Where exposed in finished spaces, fit joints to provide tight metal-to-metal fit. Make connections by welding, or by equally secured and approved method that will rigidly hold the members in position so that their full strength will be utilized; use the approved detention equipment manufacturer’s standard shapes and methods, unless otherwise specified or indicated. Neatly fill exposed gaps and seams with Type S-6 Sealant (unless noted otherwise) prior to finish painting. Reinforce, cut, drill and tap members as required to receive hardware, removable glazing stops, and accessories.

2. Welding: Welds shall show uniform section and deep penetration. Grind welds smooth and clean spatter off so that surfaces are easily cleaned. Unless noted otherwise, provide appropriate weld, 2 inches long, 8 inches on center.

3. Surface mount hinges unless noted otherwise. a. Weld detention hinges as recommended by manufacturer to

allow hinges to function at rated capacities without inducing hinge bind.



4. Rivets and Riveting: a. Rivets: 3/8 inch diameter, countersunk flush type, and spaced 4

to 6 inches on center as the nature of the Work requires. Diameter of holes for rivets shall not exceed rivet diameter by more than 1/16 inch. Holes not in true alignment shall be reamed; drifting or gouging will not be permitted.

b. Riveting: Drive rivets down to completely fill holes. Replace loose rivets and those with imperfect heads, or without firm bearing on metal, with good rivets.

5. Bolting: Use only where indicated or approved, and only where nuts are not accessible to inmates or exposed to public view. Draw nuts up tight and batter threads, unless otherwise indicated.

6. Cutting and Drilling for Others: Cut, drill and tap the Work of this Section as required to receive items provided under Related Contracts.

7. Prepare and reinforce doors to receive surface, mortised, and concealed hardware.

a. 10 gage plate unless noted otherwise. b. 2 x 2 x 3/16x10-1/2 inches steel tube for surface mounted pulls.

B. Galvanizing: Galvanize items specified or indicated to be galvanized. 1. Process: Hot-dip process, after fabrication of items. Comply with the

following:

Revised 11/18/14


a. ASTM A 123 for plain and fabricated material, and assembled products.

b. ASTM A 153 for iron and steel hardware. C. Shop Painting: 1. Thoroughly clean all surfaces of ferrous metal, removing rust, scale, and

other deleterious material. a. Galvanized Metal: Rinse in hot alkali or in an acid solution, and

then in clear water. When dry, repair final assembly welds and abraded areas with a 2.0 mil thick dry film coating of cold galvanizing compound applied in accordance with compound manufacturer’s instructions.

2. Apply one coat minimum of shop primer/paint to all surfaces of ferrous metal, except as otherwise required for moving parts and except for surfaces to be embedded in concrete or masonry or to be field welded after fabrication, in accordance with the paint manufacturer’s instructions and at a rate to provide a uniform minimum wet film thickness of 3.0 mils.

a. Hollow Steel Doors: Paint all inner surfaces of doors before insulation and second face panel is installed.

b. Finish paint inside of control cabinets with manufacturer’s standard gray enamel system.

D. Steel Grating: Vertical 7/8 inch diameter double-ribbed round bars spaced not to

exceed 5 inches oc, passing through 2-1/4 x 3/8 inches horizontal flat bars spaced not to exceed 12 inches oc, and framed with same size flat bars on top, bottom and sides. Vertical round bars shall pass through shaped holes in intermediate horizontal flat bars and be mechanically locked into each intermediate flat bar by rotating 90 degrees, and shall extend into top and bottom flat bars half their depth and be back or plug welded. Shoulder and tenon ends of intermediate horizontal members and back or plug weld to side frame bars. For grating sections 3 feet wide or less, extend side frame bars to floor; for grating sections over 3 feet wide, also extend every fifth or sixth vertical round bar to floor. Fabricate miscellaneous shapes and accessories of same material as main members unless otherwise indicated.

1. Galvanizing: Galvanize at showers, wet areas, and accessories. E. Sliding Grating Doors (Bar Gates): Materials and general construction as

specified for steel grating, unless otherwise specified or indicated, with provision made for the application of hardware and other required items.

1. Reinforcing: Reinforce perimeter corners with 2” x 2” 3/16” angles. F. Swinging Grating Doors (Bar Gates): Materials and general construction as

specified for steel grating, unless otherwise specified or indicated, with provision made for the application of hardware and other required items. Weld angle astragal, as detailed, on lock side vertical frame member.

1. Reinforcing: Reinforce perimeter corners with 2” x 2” 3/16” angles. 2. Lock Box: Frame pocket with channels or flat bars to suit lock specified.

Close box with 3/16 inch thick steel cover plates, one fixed and the other

Revised 11/18/14


removable. Secure removable plate in place with Torx center pin security head machine screws.

a. Locate removable cover plate on the side of the door opposite the threat side.

G. Sliding Hollow Steel Cell Doors: Flush type, 2-1/4 inches thick.

1. Framing for Sliding Cell Doors: Frame doors with 2 x 1 x 1/8 inches steel channels on all four edges and intermediate 2 x 1 x 1/8 inches steel channels extending horizontally the full width of the door. Locate the intermediate channels at the top and the bottom of the vision screen opening, at the top and bottom of the food pass, and at the top and bottom of the shackle door. Extend legs of perimeter channels inward and miter at corners. Cope legs to fit intermediate channels. Set channels at jambs and bottom 1/8 inch back from edge of face panels to allow for welding. Weld junctions of all channels. a. Framing for Sliding Cell Doors: Frame doors with 2 x 1 x 1/8 inches steel channels on all four edges and four intermediate 2 x 1 x 1/8 inches steel channels extending horizontally the full width of the door. Locate two of the intermediate channels at the top and the bottom of the food pass, and the other two half way between these and the top and bottom of the door. Extend legs of perimeter channels inward and miter at corners. Cope legs to fit intermediate channels. Weld junctions of all channels.

2. Insulation: Insulate doors to achieve a design heat transmission coefficient “U” factor of 0.40 maximum, unless otherwise indicated.

3. Face Panels: Weld 10 gage, single sheet steel panel on each door face. Weld back of one panel to framing; plug weld the other panel to framing. Make inner welds at least 1/2 inch long on alternate sides of channels and spaced 6 inches oc. Plug welds shall have equivalent strength of inner welds. Weld panel edges to the perimeter frame.

4. Vision Screen: Frame opening with 2 x 1 x 1/8 inches steel channels, prepped to receive woven rod mesh, on all four sides. Cut face panels for opening and weld panel edges to frame. Provide sliding polycarbonate screen and accessories as indicated.

5. Prepare and reinforce door for surface mounted door pulls and other surface mounted hardware.

6. Food Pass: Steel framed opening with 1/8 inch thick steel plate sliding door and accessories as indicated.

7. Shackle Opening: Steel framed openings with heavy-duty continuous steel hinges, 3/16 inch thick steel plate door with and accessories as indicated. Locate bolt on trailing edge of door.

8. Speak Port: Steel framed opening adjacent to vision screen as detailed. 9. Anti-Fish Baffle: Steel plate and seal assembly as detailed. 10. 1/8 inch thick steel plate anti-vision interlocking angle/bent plate

assembly: Full height of door. Angle welded to lock column, bent plate welded to trailing edge of door.

11. Galvanizing: Galvanize shower room doors, wet areas, and accessories. H. Swinging Hollow Steel Doors (See door schedule for smoke/fire rated locations):

Revised 11/18/14


Flush type, 2-1/4 inches thick. Doors shall have not more than 1/8 inch clearance from frame, unless otherwise indicated. On doors without thresholds, bottom clearance to finish floor is 3/4 inch maximum, maximum of 1/4 inch on doors having head and foot bolts.

1. Framing: Frame doors with 2 x 1 x 3/16 inches steel channels on all four edges, four intermediate 2 x 1 x 3/16 inches steel channels extending horizontally the full width of the door. Doors with a lock box shall have a 2 x 1/2 inches steel bar on lock edge and steel channels on other three edges. Locate two of the intermediate channels about 4 inches above and below the centerline of the door, or at the top and bottom of the lock box if required, and the other two half way between these and the top and bottom of the door. Extend legs of perimeter channels inward and miter at corners. Cope legs to fit intermediate channels. Set channels at top, bottom and lock edge 1/8 inch back from edge of face panels opposite stop side to allow for welding; set channel back at hinge edge to receive leaves of mortised hinges. Fill out spaces above, below, and between hinges with steel bar riveted to the channel. Reinforce for full surface hinge application with 2 x 2 x 3/16 x 6 inch long steel tubes. Weld junctions of all channels.

2. Insulation: Fully fill doors with non-combustible mineral wool fiber materials having a minimum thermal resistance, R-value of 4.1 per inch, unless otherwise indicated.

3. Face Panels: Weld 10 gage, single sheet steel panel on each door face. Weld back of one panel to framing; plug weld the other panel to framing. Make inner welds at least 1/2 inch long on alternate sides of channels and spaced 6 inches oc. Plug welds shall have equivalent strength of inner welds. Weld panel edges to the perimeter frame.

4. Observation Light: Frame opening with 2 x 1 x 3/16 inches steel channels on all four sides. Cut face panels for light and weld panel edges to frame. Unless otherwise indicated, weld to door 1/4 inch continuous bent steel plate “Z” shaped stop to perimeter of opening, drilled and tapped for fasteners, and provide 1-1/2 x 1-1/4 inches continuous steel bar stop (LLV) attached with 5/16 inch diameter high strength tamper resistant machine screws 4 inches on center maximum, 2 inches maximum from end on threat side of door.

5. Prepare and reinforce door for surface mounted door pulls and if required, other surface mounted hardware such as magnetic door position switch and closer.

6. View Window: Steel framed opening, size, glazing’ and accessories as indicated per door schedule and contract drawings.

7. Lock Box: Frame pocket with 2 x 1 x 3/16 inches steel channels unless otherwise indicated. Cut one face panel for lock box cover plate. Fabricate cover plate of 1/8 inch thick steel sheet. Cover plate shall be flush with face panel and attached to lock pocket framing with Torx center pin security head machine screws. Weld filler plates in lock box as required to receive lock.


8. Galvanizing: Galvanize entire assembly of exterior doors and doors in wet areas.

Revised 11/18/14


I. Structural Steel Door or Bar Gate Frames: Fabricate of structural shapes and bars

as specified or indicated, square, true, uniform, and fully welded. Ship with temporary spreader at bottom.

1. Stops: 1-1/2 x 3/4 inches steel bar, plug welded to frame on not more than 8 inch centers.

2. Floor Anchors: Steel angle clip welded to back of frame at bottom of each jamb. Prepare clips for anchorage to floor construction indicated.

3. Jamb Anchors: 2 x 1/4 inches steel strap anchors, not less than 8 inches long and terminating with l inch bent end, welded to jambs. Anchors shall be fixed for concrete walls and adjustable type for masonry walls. Anchors, for exterior frames in concrete masonry unit construction, shall extend into cells (cores) as indicated. Space anchors not exceeding 16 inches oc, with no less than 4 anchors per jamb.

4. In-Place Masonry Construction Jamb Anchors: 3/8 inch diameter Type 304 stainless steel button head machine bolts and expansion shields, spaced not exceeding 16 inches oc, with not less than 4 anchors per jamb.

5. Prepare frames to receive and accommodate required hardware and other items. Form slots in frames to serve as hardware strikes, unless otherwise indicated. Weld 12 gage steel box closures on back of frame where slots for hardware occur.

6. Lock Box: Prepare frame pocket for Electric Prison Lock as indicated. Form slots in frame for latchbolt and deadlock actuator. Coordinate with manufacturer’s templates.

7. Door Position Indicator Switch: Prepare frame for Door Position Indicator Switch. Coordinate with manufacturer’s templates. Weld 12 gage steel box closure on back of frame where cut out for hardware occurs. Provide connectors for conduit connections as indicated.

8. Wiring Connection Between DPS and Lockbox: 3/4 inch diameter PVC, Schedule 40 conduit. Fittings and accessories as recommended by the conduit manufacturer for wall construction type. Provide pull string.

9. Galvanizing: Galvanize entire assembly of exterior door frames and frames in wet areas.

J. Fire Rated Doors and Frames: Materials and general construction as specified

for swinging hollow steel doors and structural steel door frames. 1. Fire ratings up to three hours, tested in accordance with UL Bulletin No.

UL10C or NFPA 252. 2. Manufacturers: Maximum Security Products Corporation and American

Jail Products LLC. 3. Attach UL labels to hinge side of door, and to jamb of frame. K. Woven Rod Mesh Partitions, Panels, and Doors 1. Frames, stiles, and rails: 10 gage sheet steel, tubular in cross-section.

Conceal the rod mesh attachment. Fabricate using a formed channel shape welded to a cover plate. Miter and weld tubular members at the corners, and notch to accommodate the rod mesh.

a. Bevel lock edge of swinging doors.

Revised 11/18/14


2. Woven Rod Mesh: Two-inch square opening, 1/4 inch dia. intercrimp weave. Extend each rod end at least 1/2 inch into the frame. Provide 1/8”thick washer, and weld at mesh and channel.

3. Lock Box for Manually Operated Doors: Frame pocket with channels or flat bars to suit lock specified. Close box with 3/16 inch thick steel cover plate held in place with Torx center pin security head machine screws.


b. For architectural mortise cylinder type locks, prepare box to suit lock manufacturer’s template with box cover plate non-removable.

L. Door/Wall Guides and Door Receivers: Provide 3/16 inch thick x one inch deep

receiver channel for 1/2 inch door engagement. Equip sliding doors/bar gates with guides and guide angles fabricated of not lighter than 3/16 inch thick steel plate. Custom fabricate Guide angle on door bottom. Trim open lock bar notch at leading edge of door. Door Guide angle shall have leg pointing down and extend beyond rear edge of door as required for a 4-inch minimum horizontal overlap of the guide when the door is fully closed. Reinforce door guide angle extension and terminate in a fish tail design. Fabricate Wall Guide the same length as Door Guide. Attach wall guide with 3/16-inch fillet welds, 3 inches long, 8 inches oc and at leading and trailing ends. Provide stop at end of wall guide to prevent racking of door.

M. Hangers: Hang sliding doors/bar gates on hangers constructed of two ball

bearing sheaves attached to a steel angle, or use the approved detention equipment manufacturer’s standard method. Construct the door hanger so that the mechanical parts are masked when the door is in the open and closed positions to prevent tampering with the mechanism. Hangers shall have an adjustment device to plumb and secure door in final position, and shall interlock with track support with a maximum of 1/4 inch between respective surfaces to prevent uplift.

N. Locking Pilasters: Fabricate pilasters of 3/16 inch thick steel plate except

removable cover shall be 1/8 inch thick steel. Make provisions for fastening pilaster to track box, floor, and abutting wall or steel support. Construct pilasters with removable front cover, secured with concealed fasteners that can be released only from within the track box.

O. Track: Cold-finished steel bars with solid cross section, formed to have full

contact with sheaves. P. Track Boxes (Horizontal Covering Boxes): 10 gage minimum steel box above

doors enclosing (as applicable to required system) tracks, carriage assembly, and operating and locking mechanism. Track box shall make the entire operating and/or locking mechanism completely inaccessible except through a cabinet or through an approved series of procedures under the control of a prison deadlock. Reinforce and stiffen track box by manufacturer’s standard methods. Where possible, center necessary joints in box and joints between removable panels on intersecting partitions. Cover exposed joints with overlapping batten.

Revised 11/18/14


1. Access Panels as Applicable to Required System: Fabricate the front of the track boxes with continuous hinged cover panels. Lock panels in place by an internal locking mechanism controlled from the Emergency Control Cabinet in combination with security fasteners. Swing panels shall swing clear of track box front and be held in the open position to prevent accidental closing. Fabricate panel lengths to minimize the amount of bending and distortion that may occur at the internal locking mechanism if attempts are made to forcibly open the access panel and to minimize the weight of the panel for ease of lifting by facility personnel during normal maintenance. Location of access panel division/batten shall not impede access for maintenance of the assembly.

2. Back/Transom Plate: Where track boxes are attached to masonry or extend across steel grating, box shall have a continuous 1/4 inch thick steel plate back.

3. Unless otherwise indicated, slope top of track box down from wall. 4. The access opening for manual operation shall be completely closed with

a baffle, except when the baffle is deliberately moved aside for access during operation of the system. Provide a guide inside the track box so the baffle cannot be pushed in.

5. Space the wire trays at 4-inch maximum each end of track box. Bundle conductors with ties every 24 inches maximum.

6. Cover the carriage travel slot in bottom of box with a steel baffle to prevent entrance through the slot.

7. Key Release Tool: Provide extended handle tool for easy manual release of door or track cover. Extended handle to be operated from a standing, eye level position, approximately 5’-6” above finish floor.

8. Galvanize at shower rooms and wet areas. Q. Key Passes: 12 gage stainless steel, fabricated to shape, size, and configuration

shown with spring hinged doors and thumb turn snap lock inside. Fill cavity with urethane foam, foamed in place.

R. Key Drop: 1/4 inch steel plate and 12 gage stainless steel, fabricated to shape,

size, and configuration shown. 2.07 ELECTRIC OPERATING AND LOCKING SYSTEM FOR SLIDING DOORS

AND BAR GATES A. Manufacturers: 1. Cell Device: Rack and Pinion Folger Adam No. 3B with internal locking

hinged cover NY Style. 2. Corridor Device: Rack and Pinion Folger Adam No. D3B with hinged

cover and emergency release column, keyed both sides NY Style. B. Description of Completed System: The electric operating and locking system for

sliding doors shall be electric motor rack and pinion type, one motor per door, with mechanical devices, controls, and accessories which will selectively perform the specified electrical functions through a remote control panel located in a cabinet or console. The system shall open and close the doors. Each door shall deadlock in two places, top and bottom, when the door is fully open and in two

Revised 11/18/14


places, top and bottom, when the door is fully closed. The system shall have the following features and accessories:

1. Safety Device: Stop corridor and sally port doors with 55 pounds of force against the door movement, and stop other doors with 40 pounds of force against the door movement. Force is adjustable. Upon release of such force, the door shall automatically continue to travel in the same direction until locked. Reverse travel direction only by electrical switching at the control panel or by emergency operation procedures.

2. An obstruction to the movement of a door shall not affect the operation or locking of any other door.

3. Track Box Cover Locking Mechanism for Corridor and Sally Port Doors/Bar gates: Provide cover panels hinged to the cover box assembly for maintenance access. Provide power cut-off switch at hinged covers.

4. Track Box Cover Locking Mechanism for Cells and Auxiliary Spaces: Lock and unlock hinged panels on the horizontal covering boxes from

within a cabinet with a single lever, or through a series of procedures at the door under the control of a prison deadlock, Folger Adam No. 80 Series. When unlocking covers, mechanism shall cut off power to doors. Design levers so that a maximum of 40 pounds of force is required to operate them.

a. Design to operate in a like manner at all locations. Example: If a lever operates from top to bottom in one box, all levers will go from top to bottom. Do not change or mix motions.

b. Doors To Cells: Mechanism shall have a master bar selector device with indicator and positions for “COVERS LOCKED”, “RELEASE PORTS OPEN”, “COVERS UNLOCKED”.

c. Provide 3/4 inch high colored labels for the position signs. Permanently affix each label adjacent to the correct indicator position.

1) “COVERS LOCKED”, “RELEASE PORTS OPEN” and “COVERS UNLOCKED”: Adhered black labels with white letters.

5. Emergency Mechanical Control Mechanism: Automatically Cut off power (power plunger switch) source to doors and release doors for manual operation in accordance with the specified emergency operation functioning. Design levers so that a maximum of 40 pounds of force is required to operate them, and mount handles not more than 5 feet above the floor. A single lever shall control a maximum of 25 doors. Divide runs of 26 to 50 doors equally between two levers.

a. Design to operate in a like manner at all locations. Example: If a lever operates from top to bottom in one box, all levers will go from top to bottom. Do not change or mix motions.

b. Doors To Cells: Mechanism shall have a master bar selector device with indicator and positions for “ELECTRIC”, “KEY RELEASE”, “ALL RELEASE”.

c. Provide a stop between the “KEY RELEASE” position and the “ALL RELEASE” position. Design the stop so that it must be removed to proceed from the “KEY RELEASE” position to the “ALL RELEASE” position.

Revised 11/18/14


d. Provide 3/4 inch high colored labels for the position signs. Permanently affix each label adjacent to the correct indicator position.

1) “ELECTRIC”, and “KEY RELEASE”: Black labels with white letters.

2) “ALL RELEASE”: Red Labels with white letters. 6. While in motion between the open and closed positions, doors shall

reverse direction of movement without completing a cycle upon manipulation of the proper electric controls.

7. During a power off or a stop condition, the doors shall be fixed in any intermediate position, except when manually disengaged by the motor or worm gear or other approved means, so the door cannot be moved.

a. Lost motion movement shall not exceed 3/8 inch at top of door. 8. System shall be fully selective so that any one door or any two or more

doors in any combination will perform in accordance with the specified electrical functions by the proper manipulation of the electric controls. The operation of selected doors shall not affect the position or condition of other doors.

9. Arrange and space controls such as switches, selectors, levers, etc., to permit accurate selection and ease of handling.

a. Control Handles: Satin finished stainless steel, 630, or chrome-plated brass, 626, formed to fit the hand and facilitate movement.

10. Door Speed: Manufacturer’s standard rate of speed, unless otherwise specified.

11. Corridor and Sally Port Doors: Design each door for heavy use service, based upon the size and weight of each door. Size components to prevent abnormal heat and wear as a result of frequent operation.

12. Shower Room Doors: Galvanize operator assembly except rollers and drive unit.

13. Provide Molex plug connector assembly at each device. C. Electrical Functioning of System for Corridor and Sally Port Doors: The system

shall perform the following door functions electrically from a control panel: 1. By setting the control switch to the “CLOSE” position, door unlocks,

closes and locks closed from the locked open position, and closes and locks closed from all other positions.

2. By setting the control switch to the “OPEN” position, door unlocks, opens and locks open from the locked closed position, and opens and locks open from all other positions.

3. By setting the control switch to the “STOP” position, door stops and holds if the door is moving, and holds if the door is stationary.

4. Electrically interlock doors specified to prevent unlocking from the locked closed position of a door if any companion door is not in a locked closed position, except through the use of a key operated interlock bypass switch.

a. System shall have a key operated interlock bypass switch, on the control panel, which will allow a door to be opened for maintenance without preventing operation of a companion door. The key shall be non-removable when the interlock circuit is

Revised 11/18/14


bypassed and a red indicating light shall illuminate during the bypass condition.

D. Electrical Functioning of System for Doors to Cells and Auxiliary Spaces: The

system shall perform the following door functions electrically from a control panel:

1. By setting an individual control switch to the “CLOSE” position, door unlocks, closes and locks closed from the locked open position, and closes and locks closed from all other positions.

2. By setting an individual control switch to the “OPEN” position, door unlocks, opens and locks open from the locked closed position, and opens and locks open from all other positions.

3. By setting an individual control switch to the “GROUP” position, door responds to open and close buttons of the group control switch.

4. By setting the group control switch to the “CLOSE” position, all doors set for group operation, unlock, close and lock closed from the locked open position, and close and lock closed from all other positions.

5. By setting the group control switch to the “OPEN” position, all doors set for group operation, unlock, open and lock open from the locked closed position, and open and lock open from all other positions.

6. By setting the group control switch to the “OFF” position, all doors in group are subject to open and close positions by virtue of individual control switches, and if doors are moving, doors stop and hold at any point.

7. Group Control: a. Control Cabinet Panel No. GCC-1: 1st Floor. 1) Group: Cell Door Nos.1 thru 14 East Gallery. b. Control Cabinet Panel No. GCC-2: 1st Floor. 1) Group: Cell Door Nos.15 thru 28 West Gallery. c. Control Cabinet Panel No. GCC-4: 2nd Floor. 1) Group: Cell Door Nos.1 thru 14 East Gallery. d. Control Cabinet Panel No. GCC-5: 2nd Floor. 1) Group: Cell Door Nos.15 thru 28 West Gallery. E. Emergency Operation Functioning: Mechanical control mechanism shall

perform the following functions during a power-off condition: 1. Corridor and Sally Port Doors: From each door, release door for manual

operation by disengaging electric drive and locking mechanism through a series of procedures under the control of a prison deadlock, and likewise re-engage electric mechanism and connect power source to resume electric operation. Emergency mechanism shall be operable from both sides of door.

a. Prison Deadlock: Drop forged steel case, integral steel bolt and slide milled from solid steel bar, 3 hardened tool steel pin bolt inserts, brass and bronze operating parts, bronze keys softer than tumblers. If operable from both sides, provide two, Folger Adam No. 82. If only one side is operable use one, Folger Adam No. 82.

2. Doors to Cells: a. From Cabinet And Door:

Revised 11/18/14


1) “KEY RELEASE” Position: Individually release each door for manual operation by disengaging electric drive and locking mechanism through a series of procedures at a cabinet and at the door, and likewise re-engage electric mechanism and connect power source to resume electric operation. Control for access to emergency device at the door shall be from cabinet only. Door movement is by hand and door deadlocks in fully open and closed positions. Provide an extended handle for the key release tool that will allow manual release operation from approximately 5’-6” above finish floor.

b. From Cabinet: 1) “ALL RELEASE” Position: Release all doors for

manual operation by disengaging electric drive and locking mechanism with a single lever and likewise re-engage electric mechanism and connect power source to resume electric operation. While in ALL RELEASE mode doors are free-wheeling, and will not relock in any position.

2.08 ELECTRIC LOCKING SYSTEM FOR ELECTRIC PRISON LOCKS A. Description of Completed System: By pushing control switch, lock shall unlock

from the locked closed position and remain unlocked only while switch is pushed. Lock shall automatically deadlock when gate is closed.

B. Continuous Duty Function: Using a two-position, maintained-contact switch,

and a two-position cam on the motor, the latchbolt may be held retracted for extended periods.

2.09 CONTROL CABINETS AND CONSOLES A. Control Cabinets: Construct wall mounted control cabinets of 3/16 inch thick

steel plates. Cabinets shall have solid back, and be reinforced and supported with flanged edges, angles or other shapes. Construct cabinets with continuous stops or angle seat around perimeter of door and a 1/4 inch thick steel lock box so that it will be impossible to insert anything into any joint or crevice when the door is in the closed position.

1. Mounting: Surface mounted unless otherwise indicated. 2. Size: As required to completely enclose the control panel and related

equipment and afford ease of operation, but within the limitations specified. Hold cabinet depth as small as possible. If necessary, cabinet may be extended to the floor, with controllers, relays, etc. located below the control panel instead of behind it.

3. Door: 3/16 inch thick steel plate, hinged to avoid obstruction of view when open. Door shall open at least 90 degrees.

B. Emergency Control Cabinets: Construct cabinets as specified above for control

cabinets unless otherwise specified or indicated. 1. Door: Single leaf.

Revised 11/18/14


2. Size: As required to completely enclose the emergency mechanical control mechanism and locking lever device for track box hinged panels, except when located in a control cabinet, but with a maximum width of two feet.

3. Power Cut-Off Switch: When cabinet door is opened all power is cut off to the track boxes and remains off until cabinet door is closed and locked.

4. On a digital printed, pressure sensitive, adhered vinyl decal; provide a written description applicable to each specific system of Emergency Release Operation. Include information necessary for a person unfamiliar with the system to operate it as recommended by the manufacturer. This information shall include, but not be limited to the following:

a. “Power cut-off” function. b. “Positive Stop” function. c. Functions of each setting.

d. Note the recommended procedure to move between settings. e. Graphic aid labeling such as arrows that define the direction of

movement. f. Permanently attach the decal to the inside of the cabinet door. C. Control Consoles: Plastic-laminate countertops with supports, and brackets. 1. Mounting of Control Console to Counter Top in Control Tower: Install

carriage bolts from the underside of counter top into the control panel. D. Control Panels and Housings: Install panel on top of the control console. 1. General: Fabricate panels, of 11 gage stainless steel with holes to receive

switches, circuit breakers, and indicator lights. Fabricate housings and fastening battens of 10 gage steel with hammer tone gray finish. Each door and gate controlled by panel shall have a control switch, circuit breaker, and two accessible and replaceable indicator lights mounted in a horizontal line. A green light shall go on only when the door is locked closed and the drop bar for sliding doors is in the locked position. A red light shall show all other conditions of the door. Identify each door or gate controlled from the panel.

a. Maintenance Wiring Diagram: Provide a representative point-to-point diagram to show typical wiring patterns of the panel. Mount inside panel cover.

b. Maintenance Power Cut-off Switch: Provide disconnect switch in each control panel housing. Install in line with power circuitry. This switch will completely cut power to the individual panel.

c. Group Switches for Cell Doors: Panels controlling cell doors shall have group control switches that will operate all doors in the group simultaneously. Group doors as specified or indicated.

2. Panels for Control Consoles and Housings: Panels shall form the top, be inclined down from back to front between 10 and 20 degrees from horizontal, and turn down at least one inch over front and sides. Panel shall have a continuous stainless steel hinge at the back to allow it to swing up for maintenance, and be secured at the front, sides, and battens.

Revised 11/18/14


Reinforce for security fasteners position. Provide a key operated control switch, with a magnetic contactor, so that when the key is turned all electric power to the panel is switched on or off. When the panel is activated, key is non removable.

3. Panels with Controls for Cell Doors: Position controls for rows of cells in a straight line from top to bottom of panel and, if size allows, all in a single line per row of cells. Attach metal cardholders sized to accept two (name and condition) to panel adjacent to the door switch for each cell. Panel shall have a numeral at each cell door switch matching the corresponding cell number.

a. Numerals: 1/2 inch high, stamped or etched into top of panel, or engraved metal or plastic laminate adhesive backed label securely attached to panel.

4. Panels with Controls for Non-Cell Doors: Position controls for non-cell doors so they are not in line or column with cell door controls, if any. Arrange and locate controls for non-cell doors as indicated or directed. At each non-cell door switch, attach a 1/2 x 5 inches stainless steel or plastic laminate adhesive backed identification plate with engraved black letters 3/8 inch high. Inscription on identification plate as indicated or directed.

5. Prop Rods: Provide a pair of interior door props with automatic cam action to prevent accidental closing and to hold the panel in an open position for maintenance purposes.

E. Furnish a lamp test push button on each panel that will test status of all indicator

lights on the panel. None of the system operations shall be affected by the test. F. Cards, Metal Card Holders, and Caplugs for Control Room Panels: Before final

printing of condition cards, verify with Facility the approved language and legends are correct.

1. Card Size: 1/2 x 3 inches, unless otherwise specified, plastic or plastic laminate cards to indicate name and condition of cells and other spaces.

2. Name Cards: 3000 White. 3. Keep Locked Cards: 150 Red, with 3/8 inch high inked black letters,

stamped or engraved “KEEP LOCKED”. 4. Sick Cards: 150 Yellow, with 3/8 inch high inked black letters, stamped

or engraved “SICK”. 5. Call Early Cards: 150 Black, with 3/8 inch high inked white letters,

stamped or engraved “CALL EARLY”. 6. Unmarked Cards: 1500 Green. 7. Non-cell Door Cards: One per door, with 3/8 inch high letters. Color,

text, stamped or engraved, as directed. 8. Metal Card Holders: Satin Aluminum, Part No. 86 and sized to accept

two (name and condition) 1/2 x 3 inches plastic cards by JRS Company, Inc.

9. Caplugs SC Series: 1-5/16 inches diameter, inside length one inch high, multi-colored sleeve caps by Protective Closures Company.

a. Minimum 150 Red SC Series Caplugs. 2.10 IDENTIFICATION PLATES

Revised 11/18/14


A. Each locking system shall have an adhesive backed engraved metal or plastic

laminate plate identifying the manufacture, the manufacturer’s work order number, type of system, date of installation, and installer.

1. Plastic Plate: a. Engraved Stock Plastic, 1/8” thick, high pressure laminate with

contrasting white inner core. 2. Permanently attach plate to the inside of control cabinet door and

emergency control cabinet door. If no emergency control cabinet is required, attach plate to the inside of the track box covers.

B. Interior Corridor Gate Identification: Provide at each gate an adhesive backed

3.5 mil vinyl identification plate 3” high x length required, with letters/numerals corresponding to each individual gate number (BG1, BG-2, etc.). Unless shown or directed otherwise, locate plate centered on track box access panel of corridor gates. Apply straight and level, per manufacturer’s written instructions. 1. Color: White letters/numerals on black background. 2. Font: Helvetica Medium, 3” high, all capitals.

2.11 ELECTRICAL COMPONENTS FOR ELECTRIC OPERATING AND LOCKING

SYSTEM FOR BAR GATES AND CELL DOORS, AND ELECTRIC LOCKING SYSTEM FOR SWING BAR GATES AND DOORS.

A. General: 1. Control panels: Suitable for connection to a 120 volt, single phase, 60

Hz circuits as indicated on contract drawing. 2. Electrical components for which Underwriters’ Laboratories, Inc. (UL)

provides product listing service, shall be listed and bear the listing mark. 3. Electrical components: Standard product of the detention equipment

manufacturer except for the qualifications that follow. 4. Utilize hard-wired relay logic in system design. No printed circuit board

style components will be allowed. B. Circuit Breaker: A circuit breaker adjacent to each gate/door control switch on

the control panel will provide protection of the gate/door control circuit only. AIRPAX Series PR11-62; or Potter & Brumfield W28 series, amperage as indicated.

C. Control Panel Indicator Lights: Chicago Miniature Lighting, LLC 1091QM

SUPER-BRITE series LEDs. 1091QM1-24VDC(RED); 1091QM5-24VDC (GREEN). Mount with push-on speednut model SN0461.

D. Individual Sliding Door Control Switch for Electric Operating and Locking Systems: Three Position Selector Switch, Non-Illuminated: Allen-Bradley’s 800T series, or Cutler Hammer’s (Eaton) 10250T series switch, having: 1. Size: 30.5 mm diameter for insertion in 31mm keyed panel opening.

2. Legend Plate: “OPEN – GROUP – CLOSE”. 3. Operator Action: Maintained position for all three positions. 4. Handle (Knob): Black Standard Knob with white insert. 5. Contact Blocks: Configuration and number of contact blocks as required

Revised 11/18/14


for the specified functions and operations. E. Group Sliding Door Control Switch for Electric Operating and Locking Systems: Three Position Selector Switch, Non-Illuminated: Allen-Bradley’s 800T series, or Cutler-Hammer’s (Eaton) 10250T series switch, having: 1. Size: 30.5 mm diameter for insertion in 31mm keyed panel opening.

2. Legend Plate: “OPEN – OFF – CLOSE”. 3. Operator Action: Spring return to Center (OFF) position from either left (OPEN) or right (CLOSE) positions. 4. Handle (Knob): Black Standard Knob with Red Insert, Red Standard Knob and Red legend plate.

5. Contact Blocks: Configuration and number of contact blocks as required for the specified functions and operations.

F. Heavy-Use Sliding Door Control Switch for Corridor and Sally Port Doors or Gates: Three Position Selector Switch, Non-Illuminated: Allen-Bradley’s 800T Series, or Cutler-Hammer’s (Eaton) 10250T Series switch, having: 1. Size: 30.5 mm diameter for insertion in 31mm keyed panel opening.

2. Legend Plate: “OPEN – STOP – CLOSE”. 3. Operator Action: Spring return to Center (STOP) position from either left (OPEN) or right (CLOSE) positions. 4. Handle (Knob): Black Lever with White Insert, Black Lever, or Black Gloved Hand Knob. 5. Contact Blocks: Configuration and number of contact blocks as required for the specified functions and operations.

G. Individual Door Control Switch for Electric Half-Cycle Lock: Two Position

Selector Switch, Non-Illuminated: Allen-Bradley’s 800T series, or Cutler-Hammer’s (Eaton) 10250T series switch, having:

1. Size: 30mm diameter for insertion in 31mm keyed panel opening. 2. Legend Plate: “UNLOCKED – LOCKED”. 3. Operator Action: Maintained position for (UNLOCKED) and

(LOCKED). 4. Handle (Knob): Black Standard Knob with white insert. 5. Contact Blocks: Configuration and number of contact blocks as required

for the specified functions and operations. H. Momentary Contact Push-Button Switch: Non-Illuminated, Allen-Bradley’s

800T series, or Cutler Hammer’s (Eaton) 10250T series switch, having: 1. Size: 30.5 mm diameter for insertion in 31mm keyed panel opening. 2. Legend Plate: “UNLOCK”, and “LAMP TEST” as indicated on

drawings. 3. Push-button: Black Flush Head, Black Flush Button, or Black Full

Guard. 4. Contact Blocks: Minimum of one contact block with 1 normally open

(N.O.) contact and 1 normally closed (N.C.) contact. Provide additional contact blocks as required for the specified functions and operations.

I. Key Operated Interlock Bypass Switch: Two Position Selector Switch: Allen Bradley’s 800T series, or Cutler-Hammer’s (Eaton) 10250T series switch,

Revised 11/18/14


having: 1. Size: 30.5 mm diameter for insertion in 31mm keyed panel opening.

2. Legend Plate: “ON – OFF”. 3. Operator Action: Maintained position for both positions. Key is non-

removable when switch is in “Interlock Bypass, ON” mode. 4. Handle (Knob): Keyed switch, furnish three keys for each switch.

a. All interlock bypass switches shall be keyed alike, but unlike any other keyed switch on the board.

5. Contact Blocks: Minimum of one contact block with 1 normally open (N.O.) contact and 1 normally closed (N.C.) contact. Provide additional contact blocks as required for the specified functions and operations.

J. Key Operated Control Panel Power Cut-off Switch: Two Position Selector Switch: Allen-Bradley’s 800T series, or Cutler-Hammer’s (Eaton) 10250T series

switch, having: 1. Size: 30.5 mm diameter for insertion in 31mm keyed panel opening.

2. Legend Plate: “ON - OFF”. 3. Operator Action: Maintained position for both positions. Key is non removable when switch is in “Power On” mode. 4. Handle (Knob): Keyed switch, furnish three keys for each switch.

a. All Power Cut-off switches shall be keyed individually and unlike any other keyed switch.

5. Contact Blocks: Minimum of one contact block with 1 normally open (N.O.) contact and 1 normally closed (N.C.) contact. Provide additional

contact blocks as required for the specified functions and operations. K. Maintenance Power Cut-Off Switch: Gould Shawmut, Ultrasafe class J fuse

holder, Model No. US3J Series, DIN-rail installation.

L. Power Supply: 24 Volts, Silver Line Linear Power Supplies, model Type SLS; or Sola Heviduty Model No. SDP-24-100. Output rating according to the control panel requirements. Screw Terminal connections, temperature range 0 degrees C to +50 degrees C, automatic current limiting, DC output adjustable 10% minimum.

M. Contactors and Relays: ABB MDRC’s Modular DIN Rail Components.

N. Wiring Conductors: Provide wiring in accordance with Section 260505.

O. Protect motors with automatic reset type thermal overload controls, and limit

switches.

P. Markers: 1. Premarked self-adhesive; W.H. Brady Co.'s B940, Thomas and Betts

Co.'s E-Z code WSL self-laminating, Ideal Industries' Mylar/Cloth wire markers, or Markwick Corp.'s permanent wire markers.

2. Flexible sleeve markers: Plastic Extruded Parts Inc.'s FS series.. 3. Snap-on markers: Plastic Extruded Parts Inc.'s RS series.

4. Thermal transfer (non-smearing), Brady's ID PAL hand held labeling tool portable thermal transfer printer or equal.

Revised 11/18/14


2.12 INTERLOCKING

SPECIFIC INFORMATION REGARDING GATE IDENTIFICATION WITHIN INTERLOCK/INTERLOCK BYPASS GROUPS WILL BE PROVIDED TO THE

SUCESSFUL LOW BIDDER AT THE INITIAL JOB MEETING A. Electrically interlock the following doors and gates at the control panel(s). Doors

and gates shall remain in the locked closed position, if more than one control switch is pressed simultaneously.

1. Provide for six interlock groups with interlock bypass. 2.13 KEYING

SPECIFIC KEYING INSTRUCTIONS WILL BE PROVIDED TO THE SUCESSFUL

LOW BIDDER AT THE INITIAL JOB MEETING

A. Key locks as specified and incorporate a keying schedule into the hardware

schedule for approval. 1. Key changes shall be different from changes previously used at this

Facility except as noted. Verification of existing key change records shall include the identification of and coordination with multiple Facility Identification Codes and related Cylinders (Key Ways) assigned to the same facility address. a. When multiple Facility Identification Codes and related

Cylinders (Key Ways) are identified at the same facility address, the Contractor shall contact the Director’s Representative for confirmation of which established coding system is to be continued with.

2. Record key changes, to avoid future unintended duplication. 3. Furnish seven keys for each change, except as noted. 4. Furnish extended shank keys when required. 5. Provide 20 key changes: a., b., c., etc. PART 3 EXECUTION 3.01 DETENTION EQUIPMENT INSTALLATION A. Install the Work of this Section in its designed position, plumb, level, square,

straight, and true, and in accordance with the manufacturer’s approved shop drawings.

B. Brace assembled fabrications until permanently secured in place to prevent

displacement or distortion of the members.

Revised 11/18/14


C. Comply with requirements of FABRICATION AND MANUFACTURE Article. Touch-up abraded areas and areas of field welding as required, with compatible primer and finish paint, or cold galvanizing compound.

1. For exposed galvanized items, touch-ups shall include the full width and length of the face of steel in the area of abrasion and welds. Brush apply cold galvanizing compound in accordance with ASTM A780 requirements to a 3.0 mil dry film thickness.

D. Use only rotary power drills where masonry or concrete is required to be drilled.

Drill holes to exact size required. E. Perform welding in accordance with the AWS Codes. F. Surface mount hinges unless noted otherwise.

a. Weld detention hinges as recommended by manufacturer to allow hinges to function at rated capacities without inducing hinge bind.



G. Side hinged doors and gates shall not be hinge bound, nor sprung, nor travel nor

drift more than 5 degrees of arc in either direction when placed in any stationary position of its swing.

H. Neatly install and securely fasten hardware and accessories. Keep items free

from scratches and defacement with temporary protective covers. 1. Installation Sequence: Use proper installation sequence e.g., install

overhead stops and coordinators before surface mounted door closers. 2. Template door closers for maximum door swing allowed by wall

placement and jamb conditions. Where overhead stop prevents door from swinging to wall, template closer to exceed degree of opening allowed by overhead stop. Verify with closer/overhead stop manufacturers, the special templates provided are compatible with the 2-1/4 inch door thickness and 5 inch prison hinge installation.

3. Attach closers and overhead stops to doors with through-bolts. 4. Fasten protection plates that are over 12” high with an additional row of

fasteners across the center of the plate. 5. Install thresholds with SS fasteners of size and type appropriate for

substrate. Set in full bed of Type 3 Sealant. 6. Use thread-locker on fasteners that could work loose. I. Attach cell numbers at all cells to front of track box with 8-32 SS Torx center-pin

security head machine screws or 3/16 inch SS rivets. Verify positioning/location of attachment with the Director’s Representative prior to attachment. Install straight and level.

Revised 11/18/14


3.02 WIRING FOR DETENTION EQUIPMENT A. Electrical Work Contractor shall provide power wiring and raceway system from

the power source (circuit breakers in panelboard) to the control consoles. B. Provide power wiring, control wiring, and raceway system from the control

consoles/cabinets etc. to the operating devices, appurtenances, and the detention hardware.

3.03 CONDUCTOR INSTALLATION A. Conductors (power wiring and control wiring) shall be continuous (no splices) from

each door and/or gate, device/lock location to their associated control consoles/cabinets except as noted below.

1. At doors/gates and at cell run Emergency Control Cabinet locations splices will be allowed through the use of plug-in connectors or terminal blocks for connections to locks, motors, limit switches, and other electrical components to facilitate removal and replacement of these items.

2. The use of common wiring (shared conductors) between multiple door and or gate, device/lock locations for connections to their associated control consoles/cabinets shall not be allowed.

B. Install wiring in raceways. 1. Wiring from door and/or gate, device/lock locations to their associated

control consoles/cabinets may be installed in common raceways. Do not exceed the raceway’s conductor fill as allowed by the National Electric Code.

C. Protect wiring in track boxes with wire trough or chase. Encase wiring in plastic

sheathing or rubber grommets when passing through metal components and near moving parts.

3.04 FIELD QUALITY CONTROL A. Testing Of Detention Equipment: 1. Preparation: Notify the Director’s Representative at least three working

days prior to the tests so arrangements can be made to have a Facility Representative witness the tests.

a. Remove protective covering from view windows, mirrors, hardware, etc.

2. Testing: Individually test each door or gate system, covering all functions and features one at a time.

3. Test control panel(s) for each designed function. 4. Test each manual lock and each electric lock for ease of operation. 5. Supply all equipment necessary for system adjustment and testing. B. Post Installation Inspection For Detention Equipment: The Director’s

Representative will call for an inspection tour at the site. Attending will be the Contractor, Technical Advisor, Control Wiring Installer and the Detention Equipment Installer. Other participants may be invited at the discretion of the

Revised 11/18/14


Director. The Detention systems and hardware, both electric and mechanical, and the accessories will be inspected for proper installation and operation. The Technical Advisor will document the inspection identifying locations and required corrections and adjustments. Provide copies of the report to the Director’s Representative.

1. The Detention Equipment Installer shall perform all corrections or adjustments found during the post installation inspection immediately following the tour or as soon as practicable.

2. The Technical Advisor shall verify all corrections and adjustments have been completed and certify with an affidavit (affidavits) that the system is installed correctly and is operating properly. Forward certification(s) to the Director’s Representative.

C. Instruction: Secure the services of a full-time trained employee of the company

that manufactures both electric and mechanical detention equipment systems, detention hardware and accessories, for a minimum of three, 2-hour on-site training sessions. Train the facility staff in the operation and routine maintenance of the detention systems and equipment.

3.05 ADJUSTING A. Adjust operative units and equipment to work freely and easily, ready for use.

Field lubricate operating and locking systems in accordance with the manufacturer’s maintenance instructions. Adjust equipment when the temperature is approximately 70 degrees F.

3.06 DETENTION HARDWARE SCHEDULE

DOOR NO. COVER PLATE SIDE HARDWARE GROUP 001 HS E 003 HS F 005 HS F 009 HS E 010 HS E 011 HS K-1 012 HS K-1 013 HS E 014 HS G 017 HS F 122 HS C 123 HS E 125 --- I 126 HS A 127 HS E 128 HS C 129 HS C 130 --- H-1 131 HS A

Revised 11/18/14


DOOR NO. COVER PLATE SIDE HARDWARE GROUP 132 HS K-1 133 HS F 135 SS K 136 --- I 139 --- I 141 HS B 142 --- H-1 143 HS C 144 HS C 145 SS B-1 148 SS D 149 SS F

154-181 Cell Doors --- J 182 --- H-1 200 HS B 201 HS C 204 --- I 209 --- I 210 HS A 211 HS K-1 212 HS E 213 HS A 214 --- I 215 SS K 216 HS F 218 HS H

220-247 Cell Doors --- J Roof Scuttle --- L

Emergency Release Cabinets --- M

END OF SECTION

APPENDIX DOCUMENT FOLLOWS

Revised 11/18/14


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DESIGN CONSTRUCTION GROUP THE GOVERNOR NELSON A ... 02 C.pdf · updated 05/24/2018 printed...

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