DESIGN, CONSTRUCTION AND INSTALLATION OF AUTOMATIC · PDF fileDESIGN, CONSTRUCTION AND...

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DESIGN, CONSTRUCTION AND INSTALLATION OF AUTOMATIC FIRE FIGHTING SYSTEMS

Transcript of DESIGN, CONSTRUCTION AND INSTALLATION OF AUTOMATIC · PDF fileDESIGN, CONSTRUCTION AND...

Page 1: DESIGN, CONSTRUCTION AND INSTALLATION OF AUTOMATIC · PDF fileDESIGN, CONSTRUCTION AND INSTALLATION OF AUTOMATIC FIRE FIGHTING SYSTEMS. FMGlobal VdS NP086-05 NFPA® CNBOP ... • Automatic

DESIGN,CONSTRUCTION

AND INSTALLATIONOF AUTOMATICFIRE FIGHTING

SYSTEMS

Page 2: DESIGN, CONSTRUCTION AND INSTALLATION OF AUTOMATIC · PDF fileDESIGN, CONSTRUCTION AND INSTALLATION OF AUTOMATIC FIRE FIGHTING SYSTEMS. FMGlobal VdS NP086-05 NFPA® CNBOP ... • Automatic

NP086-05G l o b a lFM VdSNFPA® CNBOP

Our history

Since 1979, the year when Sebino was founded, in 30 years of activity, the Sebino Group has designed installations, produced equipments and installed modern fire protection sys-tems in Italy and in Europe, for industrial and civil installations.This vast experience, combined with the constant update of the technology and products used, and with the steady growth of know-how and knowledge of the human resources involved in all stages of the process, from design to tests and commissioning of the instal-lations, has enabled the Sebino Group to achieve levels of quality and reliability for its fire protection plants, which has positioned the Group among the market leaders.

The Sebino Group has installed fire protection plants and delivered fire protection products and equipments for:

Industrial buildings and production Parks• Power plants• Logistic storages and logistic platforms• Shopping Centers• Banks and credit institutions• Hospitals•

A specific and unique experience has been achieved in designing and installing automatic wet sprinklers fire fighting systems for logistic storages and logistic platforms according to the following standards:

N.F.P.A. UNI APSAD VdS FM CNBOP NP086-05

A careful investment policy encouraged, over the past years, the technological and regula-tory update of the Group, as well as the professional development and the specialization of its human resources, achieving in this way a consolidated and reliable Group structure, which is able to manage comfortably and firmly its activities both at national and interna-tional levels.The Group is involved in the N.F.P.A (National Fire Protection Association) as a Member.

Our mission

The Sebino Group operates in designing, producing and installing automatic systems for fire protection, having, as primary objective, the implementation of systems which repre-sent the best and most adequate protection from fire hazards for the valued structures and goods of the client. Each step of the process: from risk analysis to the start-up, through the choice of the equip-ments and components, and then to the use of innovative methods of installation, is led by the goal of providing a turn-key automatic fire fighting system of technological excellence and economic viability.

Our fire fighting systems are distinguished by: the careful general and detailed design of a fire fighting installation, according to the • most updated technical standards, recognized and applied for each specific project. The technical department relies on a continuously updated and certified software and hardware structure in order to:

Support the correct design of the project;• Obtain and define in detail the installation lay-out;• Optimize the use of materials.•

the technical capabilities of our engineers to properly interpret and to effectively de-• velop all UNI, European EN and American (NFPA) standards;the use of updated technologies in producing, assembling and installing the fire fighting • systems;the installations performed by qualified and experienced staff directly employed by the • Group;the use and installation of materials of proven quality and reliable performances;• the special tests and inspections carried out on materials and components, to ensure • reliability and durability;the constant improvements of all these products and of the quality tests and inspections • in accordance with current, but continuously evolving standards.

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Our work

The work of the Sebino Group can be summarized as the set of the following activities:

Risk analysis:• evaluating and selecting the most suitable system for active fire protec-tion;Preliminary design: • for tender stage and for execution, using customized CAD com-puter systems, in order to develop the designs for the analyzed fire protection installa-tions;Hydraulic calculations:• executed with specific software systems in accordance with the national and international standards;Prefabrication:• executed in our workshop according to the highest standards and using automatic approved equipments;Installation: • installing and starting-up all parts of the designed and prefabricated sys-tems with technically specialized staff;Testing and maintenance:• issuing certificates attesting the correct installation and periodical maintenance program in order to guarantee the perfect efficacy and function-ality of the installed systems.

These activities are possible thanks to the synergy of different departments, which work and cooperate in line:

The Technical Department • The Purchasing Office • The Warehouse • The Design and Production Scheduling Office • The Mechanical Workshop • The Electrical Workshop•

Design

The Sebino Group employs highly qualified staff, which under the tech-nical department’s supervision, analyzes the best solutions, taking into account, as reference, the primary factors such as reliability and quality of the products to be installed and at the same time finding the best quality-price ratio. The Sebino Group activity has always focused exclusively on fire pro-tection systems, and therefore, by executing its numerous projects, it has accumulated a long and important experience, which represents the best “business card” for a high quality and reliable design for fire protection systems.The design activities are of primary importance from the very first tech-nical and commercial phases of a new project:

At the stage of fire risks analysis, in order to evaluate and select the • best operative technical solution, for the active control of the risk;While elaborating the preliminary drafts, for the definition of the • functional parameters, as well as for the specialized components of the project;While preparing the preliminary technical-commercial offer, which • has to be, technically and commercially, clear, complete and cor-rect.

The design becomes determinant and final in the next steps of the project:

In the elaboration of an executive technical-commercial offer which, • by using specialized software, can reach the detailed dimensioning of the fire protection system;In the validation of the project, based on norms and standards, by • using specific software for the hydraulic calculations; In the preparation of the structural drawings for the prefabrication • in the workshop, of the specific and distinctive components of the project;In the definition of the installation procedures and time schedule on • site, from the system components untill the final commissioning.

The Group’s abilities to design, to prefabricate and assemble in the workshop, to carry out the site installation, to test and to commis-sion a “turn-key” system to the Client, refer mainly, but not exclu-sively, to the following types of Fire Protection Systems:

Automatic water Fire Fighting systems according to the fol-lowing standards:

UNI-EN• (Italian Organization for Standardization)

VdS • (Vertrauen durch Sicherheit)

FM • (Factory Mutual)

NFPA • (National Fire Protection Association, USA)

APSAD • (Assemblée Plénière des Sociétés Assurances Dommages)

CNBOP • (Centrum Naukowo-Badawcze Ochrony Przeciwpozarowe)

NP086-05 • (Romanian Standard)

SR-EN• (Romanian Standard for Uniformity)

Fire fighting Pumps Station according to the following standards:UNI-EN • (Italian Organization for Standardization)

VdS • (Verband der Sachversicherer)

NFPA• (National Fire Protection Association, USA)

APSAD • (Assemblée Plénière des Sociétés Assurances Dommages)

CNBOP• (Centrum Naukowo-Badawcze Ochrony Przeciwpozarowe)

NP086-05 • (Romanian Standard)

SR-EN • (Romanian Standard for Uniformity)

Automatic Fire Fighting systems :Automatic Sprinkler Fire Fighting System• Automatic Foam Fire Fighting System • Automatic Deluge Fire Fighting System • Hydrants Fire Fighting System• Automatic Aerosol Fire Fighting System • Automatic Carbon Dioxide, Chemical and Inert Gas Fire Fighting System • Automatic “Water Mist” Fire Fighting Systems•

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Prefabricated pipes <FM> approved The Sebino Group in accordance with its own tradition of dynamism and innovation, brings out on the European market a complete line of prefabricated <FM> Global approved pipes. It is a product line which contains cross main till 8’’ diameter with threaded or grooved branch outlet till 3”, secondary branch lines of diameters from 1” to 3” with threaded inser-tions from ½” to 1”, executed with welded or seamless pipes, according to the EN10255, EN10216, EN10217 norms.This line of prefabricated pipes is produced by a completely automated pre-construction and manufacturing process, designed around a robotic cell, with high levels of production capacity and welding quality.A manufacturing workshop fully automated, capable to satisfy different types of require-ments for modern fire fighting systems.The production phases of the continous line of automatic production processes are:

Selection of the raw materials;• The metal surface preparation by sandblasting;• The positioning, marking and grooving of the ends of the pipes, to size;• Drilling in design position• The positioning and welding of the threaded insertion• 100% Quality control of the weldings with penetrating liquids;• Polishing and cleaning of the welded surface• Painting at final dimension with electrostatic powder.• Drying in ovens• Manufacturing for the mounting in the site•

Construction

The raw materialThe carbon steel pipes, to be used in this production process, are rigorously Made in Eu-rope, meaning not only the Manufacture Certificate, but the actual production of the pipes.Following the same policy, for the threaded inserts, only FM approved products, made in USA, are used. The purpose of this selection process, is to eliminate from the very begin-ning the risks of imperfections.

The metal surface preparationThe metal surface preparation is essential to guarantee the quality of the welding processes and a good adherence of the paint on the metallic surface of the pipes. The best metal surface preparation is obtained through the sandblasting and steel blasting process. The preparation of the surfaces is the first step of this continuous process, and it is taken before any welding in order to avoid compromising the quality of welding, because of the rust or other types of deposits, causing porosities or other inacceptable defects.

Automatic prefabrication lineFor the production of the secondary branches, manifolds and risers, it is used a robotic line of prefabrication which integrates all the processes and mechanical works : grooving, cutting and welding. The pipe movement is digitally controlled to ensure the maximum precision of positioning the outlets on the pipes. The 100% digital control of the welding parameters allows to obtain weldings of high quality without defects or inclusions.The production line has been created, so that enables us to obtain prefabricated secondary branches, manifolds and risers with lengths superior to the classic length of 6 meters, reaching lengths of up to 9 meters or intermediate lengths.

Extended quality controlIn addition to the automatic production process, the quality control of 100% of the weld-ings, significantly reduces the risk of subsequent production faults. All weldings are tested by applying penetrating liquids. The lowest infiltration of the fluo-rescent liquid at the welds joining, imply the rejection of the prefabricated component and

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Installation

The installing phase of an automatic fire protection system is fundamental for the mounted installation’s quality and for its reliability. During its thirty years of operation, the Sebino Group managed to acquire considerable experiences and capabilities, in the crucial phase of implementation of the system on site, thus creating a large group of direct partners, which are key to the success of the company, in its process from the design of the project to final starting-up and commissioning.Using its own resources, the Sebino Group is able to execute the installation of its own fire protection systems, starting from pre-fabricated and pre-assembled components in its workshop, continuing with its procedures and methods of plant erection as scheduled and defined at the project design stage.

ServicesThe services provided by the Group, both for the commissioning and maintenance of a system during its term of use , are provided, upon request, only and exclusively on systems and plants designed, built and commissioned by the Sebino Group itself.

Commissioning Sebino Group provides operating and maintenance manuals, including drawings, in various languages, if required. It also provides written procedures for most common faults identi-fication and lists of spare parts. During the commissioning of an installation designed by the Group, the operating data of the installation are recorded, verified and analyzed with the client, prior to the acceptance and the transfer of the system under Client’s responsibility.

Maintenance serviceThe Sebino Group, in performing the after sale maintenance service, reserves a special attention to:

The timeline and accuracy for the planned maintenance interventions;• The immediate availability of spare parts, in order to guarantee the service continuity of • the fire protection installation;The in-depth knowledge of each served fire protection installation, by qualified and • authorized operators;

its elimination from the automatic process. The piece can be reworked using the traditional way of manual welding. If it is not possible to guarantee the perfection of the welding, the entire prefabricated piece will be scrapped.

Automatic electrostatic painting lineOnce the prefabricated pipes are produced, tested and cleaned, they enter into the next level: the robotic electrostatic powder painting line. The paint is powder (epoxy, epoxy/polyester or polyester) with electrostatic application and recuperation of the product in excess. The module with the suspended prefabricated pipes is then placed, in a high temperature oven, which fixes permanently the paint on the tubes.The final result is a prefabricated and permanently painted pipe, sustainable and stable over time, unlike the traditional electrostatic pre-painting processes which for physical-chemical reason cannot ensure the adherence on the metal surface over time.The minimum thickness of the coating on the metal surface is of 60 micron, but on request, it can reach 300 micron.

Engineering and installation supportEach prefabricated piece is identified by its own aluminum adhesive label, containing the identification marks of each project: logo, client name, identification of the component, bar code. Each on-site delivery includes the prefabrication project, consisting in the general assem-bling layout, key instructions detailing the assembling sequences, and an analytical file for each component, containing constructive, dimensional and technical data. The full production undergoes according to ISO 9001:2008 and the full traceability is guar-anteed by the marking and labeling of each prefabricated piece.

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2013 Ongoing Projects Project Location StandardPlexus Oradea NFPA/FMHella Srl Lugoj VdS

References

Logistic storages and logistic platformsYear Project Location Standard2008 KTN Italia Cremona (CR) NFPA2008 Espansione 11 Srl Carisio (VC) NFPA2008 Serioplast Fontanellato (PR) NFPA2008 Gazeley Italia Srl - Lamborghini Sant’Agata Bolognese (BO) NFPA2009 Buondì Cornaredo (MI) UNI2009 Diesel Breganze (VI) UNI2009 Widman Busto Garolfo (MI) NFPA2009 Gazeley Italia Srl - Bennet Spa San Bellino (RO) NFPA2009 Ar-tex Spa Grumello del Monte (BG) NFPA2009 Renault San Colombano A/L (MI) NFPA2009 Immobiliare S. Pio Arzago d’Adda (BG) NFPA2009 FAP Investiments Ceva Suzzara (MN) UNI2009 FAP Investiments Ceva Martinengo (BG) NFPA2009 FAP Investiments Ceva Pognano 1 (BG) NFPA2010 Bennet Spa Rovigo (RO) NFPA2010 Polini Group Distribuzione S.L. Sant Boi De Lobregat (Spagna) UNI2010 Gazeley Italia Srl Monticelli d’Ongina (PC) NFPA2010 Michelin Torino (TO) NFPA2010 FAP Investiments Ceva Pognano 2 (BG) NFPA2010 DHL Azzano S. Paolo (BG) NFPA2010 Toys R Us Milano (MI) NFPA2011 Burberry - Centro Logistico PrologisPiacenza (PC) NFPA2011 Wal-cor Cremona (CR) NFPA2011 Ahlstrom Mozzate (CO) UNI/NFPA2011 DHL Veronella (VR) NFPA2011 Basf Cesano Maderno (MB) UNI/NFPA2011 Pelma Spa Bassano Bresciano (BS) UNI2011 Lovable Grassobbio (BG) NFPA2011 Redilco Concorezzo (MB) UNI 2012 Traconf srl Piacenza FM

2012 Akno Business Park Spa Stradella (PV) NFPA2012 Akno Business Park Spa Caleppio di Settala (MI) UNI/NFPA2012 NDLogistics Italia spa Piacenza UNI/NFPA2012 FERCAM spa Leini (TO) NFPA

Shopping centersYear Project Location Standard2008 Ikea Store Padova (PD) UNI/NFPA2008 Futura Brescia (BS) UNI2008 Shkuaban Trieste (TS) UNI2008 Udine Udine (UD) UNI2009 Supermercato Dizeta Cernusco S/N (MI) UNI2009 Saturn Verano Brianza (MB) UNI2009 Montedoro Freetime Trieste (TS) UNI2009 Brebemicenter Antegnate (BG) UNI2009 Carrefour Assago (MI) UNI2009 Zara Brebemicenter Antegnate (BG) UNI2010 Auchan Parco Comm. Icom Catania (CT) UNI2010 Le Due Torri Stezzano (BG) UNI2010 Media World Bolzano (BZ) UNI2010 Famila Martinengo (BG) UNI2010 Ed. Comm.le via Antonini Milano (MI) UNI2011 Lombardini Mapello (BG) UNI2011 Bricocenter Cinisello Balsamo (MI) UNI2011 Gamma Capriolo (BS) UNI2011 Saturn Firenze (FI) UNI2011 Media World Salerno (SA) UNI2011 Bennet Albano S. Alessandro (BG) UNI2011 Bennet Ponte Tresa (VA) UNI2011 Lombardini C. C. Mapello ( NG) UNI2011 Le Bolle Eboli (SA) UNI2012 Comm. Center Città dei Templi Agrigento (AG) UNI2012 Famila Bergamo (BG) UNI

2012 Media Market spa Grassobbio (BG) UNI2012 Multisala S. Martino Siccomario (PV) UNI

IndustrialYear Project Location Standard 2007 Km Rosso Stezzano (Bg) UNI2011 Arvato Services Calcinate (BG) UNI2008 Campari Spa Sesto S. Giovanni (MI) UNI2012 Poste Italiane Torino (TO) WaterMist2012 Saica Pack Italia Spa Santa Maria Hoè (LC) UNI2012 Pasta Zara Rovato (BS) UNI2012 Serioplast Spa Fontanellato (PR) UNI2012 Intertrade Concorrezzo (MI) UNI2012 Carapelli spa Inveruno (MI) FM2012 IULM Milano UNI2012 Dimo spa Vercelli UNI2012 FG Pallets Brembata Sopra (BG) UNI

Hospitals and Hotels Year Project Location Standard2010 Ospedale di Bergamo Bergamo (BG) UNI2012 Ac Hotel Marriot Srl Milano (MI) NFPA2012 Ac hotel marriot Srl Brescia (BS) NFPA2012 Ac Hotel Marriot Srl Vicenza (VI) NFPA2012 Ospedale di Bergamo Bergamo (BG) WaterMist

2013 Ongoing Projects Project Location StandardNestle’ Italian Headquarter Milano Assago UNIIl Caravaggio Airport Orio Al Serio ( BG) UNIIndustria Chimica Panzeri Orio al Serio (BG) UNILIPO SA Canton Ticino FMEx FIAMM Mantova UNI

RomaniaYear Project Location Standard2010 Dacia - Renault Pitesti NFPA2010 A1 Business Park Ilfov NFPA2010 Electrolux Romania Satu Mare NFPA/FM2011 Mega Image Ilfov (Popesti Leordeni) NFPA2011 A1 Business Park Ilfov SR EN128452011 Artsana Romania Botosani SR EN128452011 Nexxon Targu Secuiesc SR EN128452011 Dell (Gas) Bucharest GAS FM2002011 Intrasoft (Gas) Bucharest GAS HFC232011 Plexus (Project) Oradea NFPA/FM2012 Huawei (Gas) Bucharest GAS IG-5412012 Panduit Arad SR EN128452012 AFI Business Park Cotroceni Bucharest SR EN128452012 Plaza Hotel Ploiesti SR EN128452012 Otopeni Airport Bucharest SR EN128452012 Sephora Bucharest SR EN128452012 Chevron(Aerosol) Bucharest POTAS.CARB.2012 Teva Marriot Bucharest SR EN128452012 FM Logistic Timisoara NFPA/FM2012 MGI Coutier Timisoara NP086-052012 Mahle Group Timisoara NFPA/FM2012 Assa Abloy Romania Bucharest NFPA/FM2012 Mega Image- City Mall Bucharest NP086-052012 Manpower (Gas) Bucharest GAS IG-541

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Sebino Antincendio Srl24060 Bagnatica (BG) • Via Don Bolis, 1 Tel. +39 035 292811 • Fax +39 035 303978 • [email protected]

SEBINO Fire Protection Srl061461 Bucuresti • Str. Serg. Apostol Ghe. Constantin, nr.8-10, et. 1, sector 6Tel. +4 (021) 440 33 63 • Fax +4 (031) 780 33 63300693 Timisoara • Str. Venus, nr. 23, et.1Tel. +4 (0356) 178098 • Fax. +4 (0356) [email protected]

IGSU A 0382IGSU A 2824IGSU A 2825