10 16 2014 1030 Charles Cauchy Direct Insertion Ground Loop Heat Exchanger
Design and Economics of Commercial Ground Loop Water ......Ground Loop Portion Turn Key Cost: $...
Transcript of Design and Economics of Commercial Ground Loop Water ......Ground Loop Portion Turn Key Cost: $...
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Design and Economics ofCommercial Ground Loop Water Source Heat Pump Systems
Presented byAlan NilesWestern Region Commercial Sales ManagerWaterFurnace International
Presents
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ASHRAE is a Registered Provider with The American Institute of Architects Continuing Education Systems. Credit earned on completion of this
program will be reported to CES Records for AIA members. Certificates of Completion for non-AIA members are available on request.
This program is registered with the AIA/CES for continuing professional education. As such, it does not include content that may be deemed or
construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. Questions related to specific materials,
methods, and services will be addressed at the conclusion of this presentation.
1 LU by AIA Course number is NILES01.
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The GBCI CMP mark indicates
that this course will be monitored
by GBCI to ensure that it upholds
the quality, relevance, and rigor
necessary to contribute to
ongoing learning in knowledge
areas relevant to LEED
professionals.
GBCI cannot guarantee that course sessions will be
delivered to you as submitted to GBCI. However, any
course found to be in violation of the standards of the
program, or otherwise contrary to the mission of
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help us uphold these standards. Please complete
them as requested by GBCI or the education provider.
Approval date:
Course ID: 0920010524
Alan Nilesby
09/12/2016
Approved for:
1General CE hours
1LEED-specific hours
Commercial Ground Loop Heat Pump Systems: Design & Economics
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This ASHRAE Distinguished Lecturer is brought to you by the Society Chapter Technology Transfer Committee
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Commercial Ground Loop Heat Pump SystemsDesign & Economics
Learning Objectives:
1) Describe the components of a commercial GLHP system and the details of the installation and operation of the system
2) Learn the project specific data required by software used to design a commercial ground loop and understand the economic impact for changes in each of these project specific design variables
3) Apply hybrid design enhancements to achieve additional savings on initial cost with minimal increase to operating costs
4) Discuss and identify LEED points for Energy and Atmosphere Credit 1 "Optimize energy performance" and additional points for water efficiency and points for sustainable sites as GLHP Hybrid Systems are a clear path to a net zero energy building
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Ground Loop Systems
GeothermalGround SourceGround CoupledGeoExchange
Vertical Bore Hole
Pump & Dump Pond Loop
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Lower Operating Costs
Lower Life Cycle Costs
Lower Maintenance Costs
Simple Path to Net Zero Energy
Why a Ground Loop Heat Pump System
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Lower Operating CostsNeed Building Loads and Ground Loop Design Software for Monthly Average Water Temperatures to Determine the Operating Efficiency of WSHP's
Why a Ground Loop Heat Pump System
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Lower Life Cycle CostsNeed Estimated Ground Loop Installed Cost
Why a Ground Loop Heat Pump System
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Lower Maintenance CostsGround Loop HDPE Pipe has a standard 50 year warrantyWSHP's have 24 Year Estimated Life - ASHRAE
“…the cost advantage of the ground-source systems over the other HVAC systems was 23.09 cents/ft2 with a standard deviation of 2.51 cents/ft2…
… with 99% confidence, the cost advantage is no less than 15.56 cents/ft2”
From ASHRAE Journal, 1998, V. 104Maintenance and Service Costs of Commercial Building Ground-Source Heat Pump Systems
Why a Ground Loop Heat Pump System
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Simple Path to Net Zero Energy
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Use the ground’s constant temperature as the sourceof heat in winter and as a high efficiency heat sink in summer
City Winter Design Ground Temperature Summer Design
Salt Lake City 6 F 50 - 56 F 96 F
Denver 4 F 50 – 57 F 91 F
Las Vegas 27 F 73 - 77 F 108 F
Minneapolis -16 F 44 - 47 F 91 F
Lower Operating Costs
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85 FSupplyWater
95 FReturn Water
10F Across the Cooling Tower
Lower Operating Costs
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95 F
90 FReturn Water
79 F
85 FSupplyWater
95 F87 F
Only 5F Across the Cooling Tower
One unit in each zone with individual local temperature control
Lower Operating Costs
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95 F
86.8 FReturn Water
79 F
85 FSupplyWater
95 F84 F
Only 1.8F Across the Cooling Tower
Heat Recovery To OA AHUSnow MeltDomestic Hot Water Pre-Heat130 F or 160 F Hot Water
Water-to-Water Unit
Lower Operating Costs
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95 F
86.8 FReturn Water
79 F
85 FSupplyWater
95 F84 F
Water-to-Water Unit
Boiler/Cooling Tower 20% to 25% of Total HVAC Operating Cost
Lower Operating Costs
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95 F
86.8 FReturn Water
79 F
85 FSupplyWater
Heat Recovery To OA AHU:125 F Hot Water
Water-to-Water Unit
Supply Water approaches Ground Temperature
Lower Operating Costs
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Typical Water Source Heat Pump Cooling Performance
Lower Operating Costs
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Typical Water Source Heat Pump Cooling Performance
33% Increase
Lower Operating Costs
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Typical Water Source Heat Pump Cooling Performance
33% IncreaseIMPORTANTGround Loops approach ground temperature when the Building is not at Peak Loads
80% - 90% of the time, building loads are at 50% of the Peak Load or Less
Lower Operating Costs
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Installation Costs
GLHP Design Basics
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NEED TO KNOW:
From the Ground: Thermal Conductivity and Average Ground Temperature
From the Building: Monthly/Daily Loads
From the Equipment: GLHP Efficiency of Each Specific Heat Pump
GLHP Design Basics
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The Ground
GLHP Design Basics
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20 10 Tm 10 20
4
8
12
16
20
24
28
Dep
th i
n F
ee
t
WET SOIL(0.96 sq. ft./day) or
(0.40 sq. ft./hr)
AVERAGE SOIL(0.6 sq. ft./day) or(0.025 sq. ft./hr)
LIGHT DRY SOIL(0.26 sq. ft./day) or
(0.011 sq. ft./hr)
GLHP Design Basics
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Thermal Thermal
Conductivity Diffusivity
Material (Btu/hr-ft-F) (ft2/day)
Dense Rock 2.00 1.2
Average Rock 1.40 0.96
Heavy Soil, saturated 1.40 0.84
Heavy Soil, damp 0.75 0.60
Heavy Soil, dry 0.50 0.48
Light Soil, damp 0.50 0.48
Light Soil, dry 0.20 0.26
GLHP Design Basics
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GLHP Design Basics
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GLHP Design Basics
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GLHP Design Basics
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Thermal Conductivity Test
Required Test Duration – A minimum test duration of 36 hours is recommended, with a preference toward 48 hours.
TC Test: $12,000 to $17,000
GLHP Design Basics
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Thermal Conductivity Test
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Thermal Conductivity Test
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Thermal Conductivity Test
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Thermal Conductivity Test
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Drillers Need to Know
to bid competitively
Thermal Conductivity Test
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Thermal Conductivity Test
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Thermal Conductivity Test
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Thermal Conductivity (k) =
3.412 (BTU/Whr) * W(watts)4p x L(ft of loop) x Slope(F)
Thermal Conductivity Test
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Thermal Diffusivity (a) =
k /rcp
r = average density of the soil
cp = specific heat of the soil
Usually measured in ft2/day but sometimes reported as ft2/hour
Thermal Conductivity Test
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Ground Loop Site Layouts
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Old Fashion Ground Loop Site Layout
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Valve Vault
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Valve Vault
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Reverse Return Piping for Ground Loop
Each Bore hole has identical pressure dropSo no balancing valves required under ground
GLHP Design
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Reverse Return Piping for Ground Loop
Save Pipe with separate supply & return trenches
GLHP Design
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GLHP Design - Deeper is Cheaper
10 bore holes at 200 foot deep180 foot overall
5 bore holes at 400 foot deep120 foot overall
20’
30 ‘
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5 Rows of 10 Bore Holes – each row on Reverse Return
Supply/Return From Building
GLHP Design
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Same Number of Bore Holes in Same Location Only 5 Bore holes on reverse return - Lower Water Pressure Drop, Lower Installed Cost
Supply/Return From Building
GLHP Design
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Same Number of Bore Holes in Same Location Smaller Diameter Supply & Return Header Piping
Supply from Building Return to Building
GLHP Design
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400 Foot Bore Hole Layout
Ground Loop Site Layout
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High School – Row of Vertical Loops
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High School – Rows Returned
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High School – Headers In Mechanical Room
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High School – Headers In Mechanical Room
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Mechanical Room
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Installing Pipe
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Typical vertical bore detail
Vertical Loop Cross Section
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Typical vertical bore detail
Vertical Loop Pipe with U-Bend
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Vertical Loop Pipe with U-Bend
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PE 3408 HDPE (High Density Polyethylene Pipe)
1” IPS SDR-111.25” IPS SDR-112” IPS SDR-113” IPS SDR-15.54” IPS SDR-15.56” IPS SDR-15.5 8” IPS SDR-15.5
Standard Dimension Ratio (SDR) is the Side Wall Thickness to the Pipe Diameter Ratio
GLHP Design
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Typical vertical bore detail
PE Pipe Cell Classification PE 355434C
PE: Polyethylene3: Density (0.941 - 0.955 g/cm3)5: Melt Index (ASTM D-1693, 10.1.4)
Molecular Weight5: Flexural Modulus4: Tensile Strength at Yield3: Environmental Stress Crack Resistance4: Hydrostatic Design Basis at 23CC: Color and UV Stabilizer
GLHP Design
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Selecting Pipe Size for the Bore Hole
GLHP Design
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Selecting Pipe Size for the Bore Hole Design Goal: 15 Ft H2O pressure dropfor entire ground loop
GLHP Design
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Vertical bore without backfill
GLHP Design
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Bentonite
Grout backfill
Geothermal pipe
GLHP Design
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• Built in 1996
• 1600 Students
• 239,000 square feet
• 140 units (average size 3 tons )
• 414 total tons
• 240 bore holes at 330 ft deep
Middle School, Ohio
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• Mechanical HVAC System was installed for $ 10 per square ft
($ 2.4 million)
Ground Loop Portion Turn Key Cost: $ 500,000
$ 6.30 per foot of bore hole
• System projected to operate at 25 cents per square ft.
System actually operating at 18 cents per square ft.
Poor energy modeling added 38% to the estimated operating cost!
Middle School, Ohio
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New Public School built in 2006
Loop Field Layout
Construction Cost Comparison
1st Year Operating Cost Comparison
High School, Utah
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316 – 300’ boreholes Under North Parking Lot
High School, Utah
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High School, Utah
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• Conventional System Bid: $19.00 / sq ft
• Ground Source System Bid:
Mechanical/Plumbing bid: $3,065,161
Loop Field bid: $930,784
Total: $3,995,945
Mechanical Cost: $14.95 /sq ft
HVAC Construction Cost Savings: = $1,082,387
• Savings by reducing the “tilt up” wall height saved an additional $ 600,000.00
High School: GLHP System with Lower 1st Cost
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Pond Loops
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Spacer
Pond Loops
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Pond Loops
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Pond Loops
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Great River Medical Center – Burlington, Iowa2002 ASHRAE Technology Award1500 Tons in a 15 Acre Man-made Lake
Pond Loops
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Ground Loop Software
SOFTWARE VENDOR
GLD2014 Gaia Geothermal
GLHEPRO 4.0 IGSHPA
ECA ELITE SOFTWARE, INC. BRYAN, TX
Geo CALC FERRIS STATE UNIVERSITY, BIG RAPIDS, MI
GchpCalc ENERGY INFORMATION SERVICES, Tuscaloosa, AL
GL-SOURCE KANSAS ELECTRIC UTILITY, TOPEKA, KS
G L Design GBT, Inc., Maple Plain, MN
GS2000 Buildings Group, Natural Resources Canada
LUND Programs University of Lund, Sweden
Wright-Loop Wrightsoft, Lexington, MA
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75.5 Connected Tons of GLHP’s97/77 F Summer; 28 F Winter
Ground Loop Software
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Ground Loop Software
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Ground Loop Software
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1.19 Thermal Conductivity
74.6 F Ground Temperature
Ground Loop Software
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Impact of system efficiency and waste heat to a ground loop
Basis of Design Ground Loop:
60 bore holes x 305 ft per hole x $10/ft
Total: $ 183,000.00
Add for Alt #1:
60 bore holes X 5 ft per hole = 300 bore ft
Plus 8 holes X 310 ft = 2,480 bore ft
Total: 2,780 bore ft X $10/ft = $ 27,800.00 15% add
Add for Alt # 2:
16 holes X 305 ft = 4,880 bore ft
Total: 4,880 bore ft X $10/ft = $ 48,800.00 27% add
Add for Alt # 3:
60 holes X 10 ft per hole = 600 bore ft
Plus 16 holes X 315 ft = 5,040 bore ft
Total: 5,640 bore ft X $10/ft = $ 56,400.00 31% add
75.5 Connected Tons of GLHP’s
Cost of Heat Pumps with Accessories
$ 75,000.00
Ground Loop Software
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Upgrade to High Efficiency WSHP’s
• Standard efficiency 12 EER means for every 1 watt of electricity consumed, 3.52 watts
of energy is removed from the conditioned space resulting in 4.52 watts of waste heat
delivered to the net energy water loop
• High efficiency 21.6 EER reduces the electricity consumed from 1 watt to only 0.56
watts to remove the same amount of energy from the zone and reduces the waste
heat delivered to the net energy water loop from 4.52 watts to 4.08 watts
Ground Loop Software
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Building and Heat PumpInformation
Ground and LoopInformation
Ground Loop Software
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Loads Imported Directly from Trace 700 .GT File
Ground Loop Software
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Ground Loop Software
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Ground Loop Software
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Ground Loop Peak Water Temperature Design
Ground Loop Software
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Building and Heat PumpInformation
Ground and LoopInformation
Ground Loop Software
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Ground Loop Software
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Ground Loop Software
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Ground Loop Software
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Ground Loop Software
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Ground Loop Software
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Ground Loop Peak Water Temperature Design
Ground Loop Software
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If Guessing at 1.0 Thermal Conductivity
Ground Loop Software
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Using correct 1.44 Thermal Conductivity Saved 26 bore holes and 9,708 feet of drilling = 18% smaller loop
Ground Loop Software
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Loop Designed for the Cooling Peak Loop Temperature And the Heating Peak Loop Temperature
Ground Loop Software
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150 bore holes @ 308 ft deep 246 tons of Block Load Cooling116 bore holes @ 400 ft deep 287 tons of Connected Cooling
Ground Loop Software
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Ground Loop Peak Water Temperatures Are only for brief periods of time
Ground Loop Software
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Ground Loop Software
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Ground Loop Software
Maximum Peak Loop Temperature in 30 years during the cooling mode
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Loop Design Using Original Peak Loop Temperatures and the resulting WSHP Efficiencies
Ground Loop Software
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Modify the Peak Loop Temperatures resulting in new WSHP Efficiencies (19.4 EER versus 16.9 EER) at the system’s maximum peak.
Ground Loop Software
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Maximum Average Loop temperature during the cooling mode is even lower than 80F
Ground Loop Software
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Typical Water Source Heat Pump Cooling Performance
33% Increase
I told you this was
IMPORTANT
Ground Loop Software
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Hybrid GLHP Systems
• Cooling Load is out of balance with the Heating Load
• Property Area is insufficient
• Install only as much ground loop as meets the client’s desired economics – just like PV panels
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Cooling Load is out of balance with the Heating Load
• Clark County School District (Las Vegas)
60% ground loop plus fluid cooler allows for winter, spring and fall operation on ground loop but runs a fluid cooler at peak loads.
• Lincoln Public Schools (Nebraska)
Boiler hybrid to eliminate anti-freeze and the 30% pumping penalty from anti-freeze.
Hybrid GLHP Systems
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Hybrid GLHP Systems
Take Advantage of Part Load Operation
Bin Weather Data: 8760 Hours/Year
205 Hours or 2.3%
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Cooling Load is out of balance with the Heating LoadLincoln Public Schools
Hybrid GLHP Systems
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Take Advantage of Part Load Operation
Lincoln Public Schools
50% of the hours In the year
27% Flow
80% of the hoursIn the year
54% Flow
552 GPM System (2.8 GPM/ton) with VFD Pumping
Hybrid GLHP Systems
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Take Advantage of Part Load Operation
Hybrid GLHP Systems
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Project name: Motor Speedway
Description: Media Center64,000 Sq. ft.Vertical Loop w/ Cooling Tower
Ground Temperature: 73.5 – 77.5ºF
Cooling load: 4,500,000 BTUH (375 tons)EFLH (cooling): 1325 - 1000
Heating load: 2,640,000 BTUH (220 tons)EFLH (heating): 400
Hybrid GLHP Systems
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Loop Details (375 tons)
Full Geo
Number of bores: 563
Depth of bores: 400 feet
Bore hole spacing: 25 feet
Loop field installed costs: $ 2.1 million
Building energy consumption/yr: $ 92,700
Maintenance costs / yr: $ 8,250
Hybrid GLHP Systems
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Loop Details (375 tons)
Hybrid Full Geo
Number of bores: 150 563
Depth of bores: 400 feet 400 feet
Bore hole spacing: 25 feet 25 feet
Loop field installed costs: $ 780,000 $ 2.1 million
Building energy consumption/yr: $ 98,000 $ 92,700
Maintenance costs / yr: $ 11,856 $ 8,250
Summary
Hybrid Loop installed costs reduced by $ 1,320,000
Operating costs increased by $ 5,300 / yr.
Maintenance increase $ 3,606 / yr.
Hybrid GLHP Systems
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Loop Details Hybrid Full Geo
Number of bores: 150 563
Depth of bores: 400 feet 400 feet
Bore hole spacing: 25 feet 25 feet
Loop field installed costs: $ 780,000 $ 2.1 million
Building energy consumption/yr: $ 98,000 $ 92,700
Maintenance costs / yr: $ 11,856 $ 8,250
Summary
Hybrid Loop installed costs reduced by $ 1,320,000
Operating costs increased by $ 5,300 / yr.
Maintenance increase $ 3,606 / yr.
Hybrid GLHP Systems
Turn Key Cost about $13 per ft of bore hole
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Full Size Ground Loop – Unbalanced Loads
Hybrid GLHP Systems
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Full Size Ground Loop – Unbalanced Loads
Hybrid GLHP Systems
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Boiler Hybrid Sizing
Hybrid GLHP Systems
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Hybrid with 20% Boiler Saved 34 bore holes and 10,384 feet of drilling = 22% smaller loop
Hybrid GLHP Systems
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Hybrid with 26% Tower (10 ton) Saved 9 bore holes and 3,191 feet of drilling
Hybrid GLHP Systems
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Integrate non-HVAC equipment:
ice making machines, freezer cases, refrigeration cases, snow melt, ice
rinks, process water, black water waste, grey water, sprinkler water
Hybrid GLHP Systems
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Ice Making Machines, Freezer Cases, Refrigeration Cases,
Walk-in Freezers
AHRI Certified EER improves 20% using water cooled Ice
Making Machines as compared to air cooled machines.• Units are quieter
• Units do not add a heat load to the zone
• Units require less maintenance
Freezer and Refrigeration Cases are free sources of energy for
the Ground Loop and selecting "water cooled" improves
efficiency, reduces refrigerant charge, and improves comfort by
reducing sound levels
Hybrid GLHP Systems
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The GLHP system in this Minnesota gas
station heats and cools the building: provides
hot water, food refrigeration, and ice making;
and melts snow to and from the carwash.
5 HP Cooler Case downsized to 3 HP
3 HP Freezer Case downsized to 1 HP
Integrating Hybrid Ground Loop, Snow Melt, DHW, Freezer Cases,
and Refrigeration Cases
Hybrid GLHP Systems
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Hybrid GLHP Systems
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Hybrid GLHP Systems
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Hybrid GLHP Systems
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LEED Version 4
Energy and Atmosphere Credit 1: Optimize Energy Performance
Points are awarded for exceeding the base line energy performance for the entire building
New Construction
Major Renovation
Core and Shell
Points (except Schools, Healthcare)
Points Healthcare
Points Schools
6% 4% 3% 1 3 1
8% 6% 5% 2 4 2
10% 8% 7% 3 5 3
12% 10% 9% 4 6 4
14% 12% 11% 5 7 5
16% 14% 13% 6 8 6
18% 16% 15% 7 9 7
20% 18% 17% 8 10 8
22% 20% 19% 9 11 9
24% 22% 21% 10 12 10
26% 24% 23% 11 13 11
29% 27% 26% 12 14 12
32% 30% 29% 13 15 13
35% 33% 32% 14 16 14
38% 36% 35% 15 17 15
42% 40% 39% 16 18 16
46% 44% 43% 17 19 -
50% 48% 47% 18 20 -
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LEED Version 4
Energy and Atmosphere Credit 1: Optimize Energy Performance
New Construction
Major Renovation
Core and Shell
Points (except Schools, Healthcare)
Points Healthcare
Points Schools
6% 4% 3% 1 3 1
8% 6% 5% 2 4 2
10% 8% 7% 3 5 3
12% 10% 9% 4 6 4
14% 12% 11% 5 7 5
16% 14% 13% 6 8 6
18% 16% 15% 7 9 7
20% 18% 17% 8 10 8
22% 20% 19% 9 11 9
24% 22% 21% 10 12 10
26% 24% 23% 11 13 11
29% 27% 26% 12 14 12
32% 30% 29% 13 15 13
35% 33% 32% 14 16 14
38% 36% 35% 15 17 15
42% 40% 39% 16 18 16
46% 44% 43% 17 19 -
50% 48% 47% 18 20 -
Baseline ASHRAE 90.1 for GLHP: 13.4 EER
Most GLHP’s at AHRI Rating:
17.0 EER to 30.0 EER
20 EER = 49% Increase
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Lower Operating Costs
Lower Life Cycle Costs
Lower Maintenance Costs
Simple Path to Net Zero Energy
Why a Ground Loop Heat Pump System
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NEED TO KNOW:
From the Ground: Thermal Conductivity and Average Ground Temperature
From the Building: Monthly/Daily Loads
From the Equipment: GLHP Efficiency of Each Specific Heat Pump
GLHP Design Basics
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Typical Water Source Heat Pump Cooling Performance
33% IncreaseIMPORTANT
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Use Hybrid Design
Use Grey Water/Black Water/Process Water
Integrate non-HVAC Equipment
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Commercial Ground Loop Heat Pump Systems:Design & Economics
by Alan Niles
Questions & Answers