Description and Assembly Instructions -...

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MIPP Release 01 12/11 Technical Support [email protected] Description and Assembly Instructions Modular Industrial Patch Panel MIPP

Transcript of Description and Assembly Instructions -...

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Description and Assembly Instructions

Modular Industrial Patch PanelMIPP

MIPPRelease 01 12/11

Technical [email protected]

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The naming of copyrighted trademarks in this manual, even when not specially indicated, should not be taken to mean that these names may be considered as free in the sense of the trademark and tradename protection law and hence that they may be freely used by anyone.

© 2011 Belden Wire & Cable B.V.

Manuals and software are protected by copyright. All rights reserved. The copying, reproduction, translation, conversion into any electronic medium or machine scannable form is not permitted, either in whole or in part. An exception is the preparation of a backup copy of the software for your own use. For devices with embedded software, the end-user license agreement on the enclosed CD applies.

The performance features described here are binding only if they have been expressly agreed when the contract was made. This document was produced by Belden Wire & Cable B.V. according to the best of the company's knowledge. Belden reserves the right to change the contents of this document without prior notice. Belden can give no guarantee in respect of the correctness or accuracy of the information in this document.

Belden can accept no responsibility for damages, resulting from the use of the network components or the associated operating software. In addition, we refer to the conditions of use specified in the license contract.

You can get the latest version of this manual on the Internet at the Belden product site (www.beldensolutions.com).

Printed in The NetherlandsBelden Wire & Cable B.V.Edisonstraat 95928 PG VenloNetherlandsTel.: +31 773 878 555

20.12.11

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Contents

Legend 5

1 Device description 6

1.1 Description of housing 8

1.2 Description of the modules 9

2 Device installation 14

2.1 Unpacking and checking 14

2.2 Installing modules 142.2.1 Remove the module from the housing 152.2.2 Installation of installation cables on LC and SC

modules 162.2.3 Installation of installation cables on CU modules 162.2.4 Installing the module into the housing 17

2.3 Installing the device and grounding 182.3.1 Mounting on the DIN rail 182.3.2 Mounting on the wall mounting plate 18

3 Expanding the device 20

3.1 Assembly of LC, SC and CU modules 203.1.1 Disassembling the device 203.1.2 Housing expansion for additional modules 21

4 Technical data 22

A Further Support 25

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Safety instructions

Certified usageThe device may only be employed for the purposes described in the catalog and technical description, and only in conjunction with external devices and components recommended or approved by the manufacturer.

Environment The device may only be operated at the specified ambient

temperatures (temperature of the ambient air at a distance of up to 5 cm from the device) and at the specified humidity.

Install the device in a location where the climatic limit values specified in the technical data are not exceeded.

The device may only be used in environments with the pollution degrees not exceeding the values specified in the technical data.

Qualification requirements for personnelQualified personnel as understood in this manual and the warning signs, are persons who ar0e familiar with the installation, assembly, startup, and operation of this product and are appropriately qualified for their job. This includes, for example, those persons who have been: trained or directed in the care and use of appropriate safety equipment

in accordance with the current standards of safety engineering Training or education in the installation of fiber optics Trained in providing first aid

General safety instructions Never start operation with damaged components. Only use the devices in accordance with this manual. In particular,

observe all warnings and safety-related information. Any work that may be required on the electrical installation may only

be carried out by personnel trained for this purpose. The proper and safe operation of this device depends on proper

handling during transport, proper storage and assembly, and conscientious operation and maintenance procedures.

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MaintenanceWhen designing this device, Belden was largely able to forego using wear parts. The parts subject to wear are dimensioned to last longer than the lifetime of the product when it is operated normally. Operate this device according to the specifications (see “Technical data”).

Recycling noteAfter usage, this product must be disposed of properly as electronic waste, in accordance with the current disposal regulations of your county, state and country.

LegendThe symbols used in this manual have the following meanings:

WARNINGLaser LightLight is emitted from the optical connections or from the ends of the optical fibers that are connected to them.

Do not look into the beam or view it directly with optical instruments (e.g. magnifying glass, microscope).

Failure to observe this warning can endanger your sight.

Listing Work step

Subheading

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1 Device descriptionThe Modular Industrial Patch Panel (MIPP) is a device for coupling and managing fiber optics and electrical conductors for data exchange.It is designed for the special requirements of industrial automation and production and meets relevant industry standards.

The device is suitable for Ethernet component connections according to IEEE 802.3-2000.

The modular concept enables integration of the device according to individual requirements (see table 1).Both amount and order of the modules and adapters and/or keystone jacks can be defined and adapted to modified network structures.

The device consists of the following basic components: modular housing for 1 to 6 modules module with LC Duplex adapter for optical fiber (OF) cable connection SC Duplex adapter for optical fiber (OF) cable connection RJ45 Keystone jacks for Ethernet cable connection

Housing, modules and adapters are each fixed with 2 screws. Keystone jacks are installed by means of a click-stop device.

The device can be installed on both a DIN rail as well as with the help of a wall mounting plate on an even surface.

Module type

Module design

Max. number of adapter elements

Design of adapter elements

Suitable connectors

LC Single module 12 LC Duplex adapter LC connector according to IEC 61754-20Double modulea

a. There is the option of applying 1 double module instead of 2 single modules.

24SC Single module 12 SC Duplex adapter SC connector according

to IEC 61754-4, -19Double modulea 24CU Single module 4 RJ45 Keystone jack RJ45 connector

Table 1: Module variations

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Figure 1: MIPP with 3 single modules and 1 double module 1 – Cable entry with bracket for tie wraps 2 – Cable entry with cable gland M16 3 – Cable entry with cable gland M16 4 – Cable entry with cable gland M20 5 – Screw for fixing the module 6 – Screw for fixing the adapter 7 – LC double module with LC Duplex adapter 8 – LC single module with LC Duplex adapter 9 – SC single module with SC Duplex adapter 10 – CU single module with RJ45 Keystone jacks 11 – Bolt for fixing the housing 12 – Housing 13 – Bolt for fixing the housing

12 3 4

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78

910

11

12

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1.1 Description of housingThe housing has a modular design and is thus adaptable to the number of modules. There is space for a maximum of 6 single modules.

The following components are available: 2 housing walls, 1 left and 1 right Spacer with divider for the separation of 2 single modules Spacer without divider for the use of a double module Slider for the device assembly on a DIN rail or wall mounting plate 2 Coil springs 2 Inner-hexagonal housing bolt M6 with nuts

Note: The length of the housing bolts to be used is determined by the number and width of all modules used. A total of 6 different lengths are available (see page 23).

Figure 2: Housing components 1 – Coil springs 2 – Slider 3 – Coil springs 4 – Housing bolts 5 – Housing wall right 6 – Spacer without divider 7 – Spacer with divider 8 – Hole for module assembly 9 – Housing wall left 10 – Nuts

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5

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1.2 Description of the modulesThe modules form the interface between the laid cable and patch cable. Optical fiber cables are connected via adapters, Ethernet cables via RJ45 Keystone jacks.

The following modules are available: LC for connecting LC patch cables SC for connecting SC patch cables CU for connecting Ethernet patch cables

The modules can be: combined with each other in any way with the cable gland mountable on the bottom or in the top of the housing equipped with adapters or keystone jacks according to your order

requirements

1.2.1 LC module

The following module designs are available: Single module (30 mm width) with LC Duplex adapters for a maximum of

12 fibers Double module (60 mm width) with LC Duplex adapters for a maximum of

24 fibers

The LC module consists of the following components: Fiber bracket LC Duplex adapters with mirror-image construction 2 permanent installed screws for assembly on the housing Brilliance connectors or optical fiber pigtails with LC connectors

(depending on order) Optical fiber splice holder Fixing for strain relief Cable gland

M16 with single modules M20 with double modules

Note: The M16 cable gland of the single module is suitable for cable with a maximum diameter of 10 mm. The M20 cable gland of the double module is suitable for cable with a maximum diameter of 13 mm.

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Figure 3: LC single module and LC double module – Components 1 – Cable gland 2 – Fixing screw 3 – LC Duplex adapters 4 – Fixing screw 5 – Fiber guiding "fingers" 6 – Optical fiber splice holder 7 – Fixing for strain relief

Figure 4: LC Duplex adapter 1 – Hole for assembly 2 – Connector inlet

The following cable types can be used: OF loose tube cable Tight buffered cable Semi-tight buffered cable

The following connector types can be used: LC according to IEC 61754-20

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1.2.2 SC module

The following module designs are available: Single module (30 mm width) with SC Duplex adapters for a maximum of

12 fibers Double module (60 mm width) with SC Duplex adapters for a maximum

of 24 fibers

The SC module consists of the following components: Fiber bracket SC Duplex adapters with mirror-image construction 2 permanent installed screws for assembly on the housing Brilliance connectors or optical fiber pigtails with SC connectors

(depending on order) Optical fiber splice holder Fixing for strain relief Cable gland

M16 with single modules M20 with double modules

Note: The M16 cable gland of the single module is suitable for cable with a maximum diameter of 10 mm. The M20 cable gland of the double module is suitable for cable with a maximum diameter of 13 mm.

Figure 5: SC single module and SC double module – Components 1 – Cable gland 2 – Fixing screw 3 – LC Duplex adapters 4 – Fixing screw 5 – Fiber guiding "fingers" 6 – Optical fiber splice holder 7 – Fixing for strain relief

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7 7

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Figure 6: SC Duplex adapter 1 – Hole for assembly 2 – Connector inlet

The following cable types can be used: OF loose tube cable Tight buffered cable Semi-tight buffered cable

The following connector types can be used: SC according to IEC 61754-4, -19

1.2.3 CU moduleThe CU module consists of the following components: RJ45 Keystone jacks 2 permanent installed screws for assembly on the housing Cable entry Ground screw Bracket for tie wraps

The following module designs are available: Single module (30 mm width) with RJ45 Keystone jacks for a maximum

of 4 Ethernet lines

1

2

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Figure 7: CU single module – Components 1 – Cable inlet with bracket for tie wraps 2 – Ground screw 3 – Fixing screw 4 – RJ45 Keystone jacks 5 – Fixing screw

Figure 8: RJ45 Keystone jack 1 – Latch 2 – Inlet for patch cable 3 – Inlet for an installed cable

The following cable types can be used: Cat 5E (shielded und unshielded) Cat 6 (shielded und unshielded) Cat 6A (shielded und unshielded) Cat 7 (shielded)

The following connector types can be used: RJ45

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4

3

2

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2 Device installationThe device has been developed for practical application in a harsh industrial environment. Accordingly, the installation process has been kept simple.

The following sequence has proven itself in practice during installation: Unpack delivery and inspect Assemble the modules Remove pre-installed modules from the housing Install the installation cable on the modules Mount modules in the housing

Mount device on the DIN rail or wall mounting plate Connect the patch cable

2.1 Unpacking and checkingBefore you start assembly, inspect the delivered goods for the following points: Do the goods match your order? Are the individual parts undamaged? Is the delivery complete (see page 22 “Scope of delivery”)?

2.2 Installing modulesYou will receive the device with modules preinstalled according to your order.

You will require the following tools (not included in the delivery): 1 Cross-tip screwdriver 1 Strip tool 1 Splicer (with OF cables)

Note: Observe the minimum bend radius provided by the cable manufacturer.

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2.2.1 Remove the module from the housing

Proceed as follows: Loosen the 2 screws on the front of the module and pull the module

forward out of the housing.

Figure 9: Removing the module

Note: If you would like to add another module to the device, please refer to chapter “Housing expansion for additional modules” on page 20.

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2.2.2 Installation of installation cables on LC and SC modules

Proceed as follows: Loosen the cable gland. Guide the installation cable through the cable gland in the module. Remove the jacket from the installation cable to a sufficient length for

termination. When using a double module: Install 12 fibers on both sides. Tighten the cable gland. Fix the strain relief.

Note: Follow the safety instruction from the splicer manufacturer.

Note: When performing fusion splicing, we recommend you to use heat shrink protectors with a diameter of 1.3 mm after shrinkage and a length of 25 to 35 mm.

Note: When performing mechanical splicing, we recommend you to use crimp splice protectors with a width of 1.3 mm and a length of 25 to 35 mm.

A) Splice the pigtails to the fibers of the installation cable and fix the splice position in the splice holder. Or: B) Terminate the fibers with the Brilliance connectors.

Place the fiber into the fiber bracket.

Note: The module has space for a maximum of 15 m of fiber supply.

Insert the connectors into the adapters until it locks into place.

2.2.3 Installation of installation cables on CU modules

Proceed as follows: Install the installation cables into the RJ45 Keystone jacks (see product

documentation from the Keystone jacks manufacturer). Press the Keystone jacks into the cutout in the module until it locks into

place, beginning with cable 3, and continuing with cable 4, then cable 2 and finally cable 1 (see fig. 17 “Cables arrangement – Top view”).

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Figure 10: Cables arrangement – Top view

Fix the installation cables to the metal bracket with the Velcro strip included.

Fix the ground cable (not included in the delivery) with one end on the ground connection of the module and the other end to the ground bar of the installation system.

2.2.4 Installing the module into the housing

Proceed as follows: Install the module in the housing. Tighten the 2 screws on the front of the module.

Figure 11: Assembling the module

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2.3 Installing the device and grounding

2.3.1 Mounting on the DIN railYou have the option of assembling the device on a 35 mm DIN rail according to DIN EN 60175.

No tools are necessary.

Proceed as follows: Install the slider into the DIN rail (see fig. 12). Press the device down against the DIN rail until it locks in. Fix the ground cable (not included in the delivery) with one end on the

ground connection of the module and the other end to the ground bar of the installation system.

Figure 12: Assembling the device on the DIN rail

2.3.2 Mounting on the wall mounting plateYou have the option of mounting the device on a wall or on another level surface. Use the wall mounting plate for this.

You will require the following tools (not included in the delivery): Cross-tip screwdriver Drill 4 Screws 4 Screw anchors that match the screws

Prepare the following device components: 1 Wall mounting plate with the respective length (a total of 30 mm per

single module, 60 mm per double module; see page 22 “General technical data” and page 23 “Accessories and order numbers”)

1

2

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Proceed as follows: Remove the wall mounting plate from the device. Position the wall mounting plate as a drill hole guide at the desired spot

on the wall and draw-in the four bore holes. Drill 4 holes and insert the 4 wall anchors into the holes. Affix the wall mounting plate to the wall with the top 2 screws. Assemble the device on the wall mounting plate as shown on fig. 13:

Attach the upper snap-in guide of the device into the rail and press the device down against the rail until it snaps into place.

Figure 13: Assembling the device on the wall mounting plate

Turn the 2 lower screws through the drill holes in the device and in the wall mounting plate in the wall.

Device is now ready for operation.

1

2

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3 Expanding the deviceYou have the following options to expand the device according to your needs: Add module to device Add RJ45 Keystone jacks to CU modules

3.1 Assembly of LC, SC and CU modulesThe device can be expanded until the total of 6 single modules. 1 double module can be used instead of 2 single modules.

The following sequence has proven itself in practice during installation: Remove device Expand housing for additional modules Install the installation cable on the modules Mount modules in the housing Mount device on the DIN rail or wall mounting plate Connect device

You will require the following tools (not included in the delivery): Hexagon socket wrench Screw driver

Prepare the following device components: 2 housing bolts with the respective length (a total of 30 mm per single

module, 60 mm per double module; see page 22 “General technical data” and page 23 “Accessories and order numbers”)

1 slider with the respective length (a total of 30 mm per single module, 60 mm per double module; see page 22 “General technical data” and page 23 “Accessories and order numbers”)

Spacer with divider

3.1.1 Disassembling the device

Proceed as follows: Remove the patch cable from the device. Remove the modules. Press the device down and push forward away from the rail.

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3.1.2 Housing expansion for additional modules

Proceed as follows: Remove all modules. Remove the 2 bolts at the left housing wall. Remove the right housing wall (see fig. 14).

Figure 14: Removing the housing wall

Install a spacer that corresponds to the module shape: 1 Spacer with divider for every single module to be added. 1 Spacer without divider and 1 spacer with divider for every double

module to be added. Replace the original slider with 1 slider of the corresponding size. Install the housing wall on the added spacer.

Figure 15: Installing the spacer

Fix the housing with 2 bolts of the corresponding size. Place the 2 coil springs under the slider.

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4 Technical data

General technical data

Adapters and Keystone jacks

Scope of delivery

Dimensions W x D x H

Single module, front side Single module, rear Double module, front side Double module, rear Housing wall Spacer with divider Spacer without divider

30 mm × 133 mm × 146 mm 30 mm × 133 mm × 167 mm 60 mm × 133 mm × 146 mm 60 mm × 133 mm × 167 mm 6 mm × 133 mm × 167 mm 30 mm × 133 mm × 167 mm 30 mm × 133 mm × 167 mm

Weight Single module Double module Housing wall Spacer with divider Spacer without divider

110 g 220 g 167 g 140 g 71 g

Operating temperature

−20 °C … +70 °C

Protection classes IP 20

Adapter Suitable cables Suitable connectorsLC Duplex adapter Cable types:

- OF loose tube cable - Tight buffered cable - Semi-tight buffered cable

LC connector according to IEC 61754-20

SC Duplex adapter Cable types: - OF loose tube cable - Tight buffered cable - Semi-tight buffered cable

SC connector according to IEC 61754-4, -19

RJ45 Keystone jack Cable types: - Cat 5E (shielded und unshielded) - Cat 6 (shielded und unshielded) - Cat 6A (shielded und unshielded) - Cat 7 (shielded)

RJ45 connector

Device Scope of deliveryModular Industrial Patch Panel (MIPP)

Device with modules according to orderDescription and operating instructionsReturn note

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Accessories and order numbers

Order option MIPPVisit our web site www.beldensolutions.com and design your custom device step by step.

Description Order numberPack of 12 Pigtails of 0.6 m length in 12 different coloursLC/UPC SM/OS2 9/125 900 micron CA00551LC/PC OM1 62,5/125 900 micron CA00552LC/PC OM2 50/125 900 micron CA00553LC/PC OM3 50/125 900 micron CA00554LC/PC OM4 50/125 900 micron CA00555SC/UPC SM/OS2 9/125 900 micron CA00556SC/PC OM1 62,5/125 900 micron CA00557SC/PC OM2 50/125 900 micron CA00558SC/PC OM3 50/125 900 micron CA00559SC/PC OM4 50/125 900 micron CA00560Brilliance ConnectorsLC, 900 micron, multimode 62,5 micron, OM1 Beige AX104240-S1LC, 900 micron, multimode 50 micron, OM2 Black AX104241-S1LC, 900 micron, multimode 50 micron, OM3/OM4 Aqua AX104242-S1LC, 900 micron, singlemode OS2 Blue AX104243-S1SC, 900 micron, multimode 62,5 micron, OM1 Beige AX104244-S1SC, 900 micron, multimode 50 micron, OM2 Black AX104245-S1SC, 900 micron, multimode 50 micron, OM3/OM4 Aqua AX104246-S1SC, 900 micron, singlemode OS2 Blue AX104247-S1Keystone JacksCAT 5e Modular Jack, Keyconnect AX101310, Black AX101310CAT 6+ Modular Jack, Keyconnect AX101321, Black AX101321CAT 6a/10GX Modular Jack, Keyconnect AX102283, Black AX102283CAT 5e Shielded Modular Jack, Keyconnect AX104595, Metal Body AX104595CAT 6+ Shielded Modular Jack, Keyconnect AX104596, Metal Body AX104596CAT 6a/10GX Shielded Modular Jack, Keyconnect AX104562, Metal Body AX104562Wall Mounting Plates38 mm Width YE03074.00003868 mm Width YE03074.00006898 mm Width YE03074.000098128 mm Width YE03074.000128158 mm Width YE03074.000158188 mm Width YE03074.000188

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Underlying norms and standards

CertificationsThe device has a certification based on a specific standard only if the certification indicator appears on the housing.However, with the exception of Germanischer Lloyd, ship certifications are only included in the product information under www.beldensolutions.com.

DesignationIEC 61754-4, -15, -19, -20 Optical connectorIEC 60825-1 Laser product safetyIEEE 802.3-2009 Information technologyUL 1863 Communication Circuit Accessories

Table 2: List of based specifications and standards. Certified devices are marked with a certification identifier.

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A Further Support

Technical Questions and Training CoursesIn the event of technical queries, please contact your local Belden distributor or Belden office. You can find the addresses of our distributors on the Internet: www.beldensolutions.com.

Our support line is also at your disposal: Tel. +31 773 878 555 Fax +31 773 878 448

Answers to Frequently Asked Questions can be found on the Belden internet site (www.beldensolutions.com) at the end of the product sites in the FAQ category.

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