Demo eMDSS E-Maintenance Decision Support System.
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Transcript of Demo eMDSS E-Maintenance Decision Support System.
Demo eMDSSDemo eMDSS
E-Maintenance Decision Support SystemE-Maintenance Decision Support System
ByBy
E-maintenance Sweden ABE-maintenance Sweden AB
How to Re-cover the Losses Due to:How to Re-cover the Losses Due to:
Maintenance decision inaccuracy.
Lack of mapping & analysis of production & maintenance processes technically & economically.
Lack of possibility of identifying, localising & prioritising problems properly.
Inability of selecting the most cost-effective maintenance solution.
Inability of localising where & how much to investment.
Inability of following up investments in maintenance.
Inability of assessing Return On Investment In Maintenance (ROIIM)
E-Maintenance Decision Support System E-Maintenance Decision Support System (eMDSS).(eMDSS).
You can Re-cover these Losses by usingYou can Re-cover these Losses by using
eMDSS eMDSS
E-Maintenance Decision Support System (eMDSS)
E-Maintenance Decision Support System (eMDSS)
Toolset 1Accurate
MaintenanceDecisions
Toolset 1Accurate
MaintenanceDecisions
Prediction of Vibration Level
(PreVib)
Prediction of Vibration Level
(PreVib)
Assessment of Probability of
Failureand
Residual Life-Time (ProLife)
Assessment of Probability of
Failureand
Residual Life-Time (ProLife)
Toolset 2Analysis Tools
Toolset 2Analysis Tools
SystemSystem
ToolsTools
ToolsetsToolsetsToolset 3
Cost-effectivenessToolset 3
Cost-effectiveness
Maintenance Savings
(MainSave)
Maintenance Savings
(MainSave)
Alternative Simulations
(AltSim)
Alternative Simulations
(AltSim)
Three strategies for achieving profitable maintenanceThree strategies for achieving profitable maintenance
Software Interface, eMDSSSoftware Interface, eMDSSAccurate DecisionsAccurate Decisions
Click Accurate Decisions
It is for manual transferring of vibration measurements
to eMDSS, for more information see userguide.
Click Manual
Prediction of vibration level (manual)Prediction of vibration level (manual)
using PreVib software module,using PreVib software module,
eMDSS.eMDSS.
Select Segment
from combobox
Select Asset from combobox
Select meauring
direction from combobox
Click Load
X0, Xp, Xth and vibration
measurements retrieved automatically
Average time between measurements is
automatically assessed
Load ratio is automatically 1 if nothing else is
feeded in
Average time between measurements is
automatically assessed
Load ratio is automatically 1 if nothing else is
feeded in
Do you know what will be the vibration Do you know what will be the vibration level at the next measuring level at the next measuring
opportunity?opportunity?
Do you need to know that?Do you need to know that?
PreVib PreVib
For prediction of the Vibration level in the For prediction of the Vibration level in the next moment.next moment.
Click Predict
Time point where damage is detected and
vibration is predicted
Predicted vibration level and its time
period
Real vibration
levels
Predicted vibration
level
To save predicted level and time for future use
Click Save
Is it really necessary to do maintenance Is it really necessary to do maintenance now?now?
OR OR
Do you wish to follow up vibration level Do you wish to follow up vibration level accurately without increasing failure accurately without increasing failure
risk?risk?
Follow up eMDSS warning signals.Follow up eMDSS warning signals.
Real vibration
levels
Predicted vibration
levels
Warning message
Do you have enough data for decision?Do you have enough data for decision?
How if you could estimate the risk of How if you could estimate the risk of failure?failure?
Would it be easier to plan maintenance Would it be easier to plan maintenance if you can assess the time to failure?if you can assess the time to failure?
Apply software module ProLife,Apply software module ProLife,
To assess probability of failure and To assess probability of failure and component remaining lifecomponent remaining life
Click Tool to go to ProLife
Select Segment
from combobox
Select Asset from combobox
ProLife software moduleProLife software module
Click Load
Life cycles of replaced components. Loaded
from the database
Installation time of the current component
Click Assess
Select time for assessment
Probability of failure and component remaining life
To start new windows for ProLife & PreVib when component is
replaced
Click Change component
PreVib can also be used automaticallyPreVib can also be used automatically
All new vibration measurements are automatically retrieved from vibration monitoring program.
Prediction of vibration att each measuring point is also done automatically.
Furthermore a table showing; warning signals, prediction values of vibration in the close future, time of prediction, damage severity & identify which components and machines are involved, is automatically generated.
Click Auto
Warning TableWarning Table
Warning TableWarning Table
When you have several alternative When you have several alternative maintenance solutions for a problem,maintenance solutions for a problem,
how do you identify the most cost-how do you identify the most cost-effective maintenance solution?effective maintenance solution?
Apply AltSim Apply AltSim
(Alternative Simulation), (Alternative Simulation),
eMDSSeMDSS
To simulate and select the most cost-To simulate and select the most cost-effective solution.effective solution.
Software Interface, eMDSSSoftware Interface, eMDSS
Click Investment Simulation
Select Segment
from combobox
Set dates of the production period (start/end) that will be
used as a reference
Set dates of the anticipated production period (start/end)
that will be compared with the reference
Click Load
These values are automatically
loaded from the database
Set profit margin
What is Alternative Solution 1?What is Alternative Solution 1?
Training course!Training course!
Alternative 1
Set anticipated effects of
Alternative 1
Set investment & depreciation
period
Set alternative
solution
Click Assess
All the figures in the grey boxes are retrieved from database
Red for lossesand
Black for profit
How Alternative 1 influence production?How Alternative 1 influence production?
AndAnd
How much does it cost? How much does it cost?
Anticipated results
Alternative 1
You can include/exclude
data set?
What is Alternative Solution 2?What is Alternative Solution 2?
““New analysis software program”New analysis software program”
Alternative 2
Set anticipated effects of
Alternative 2
Set investment & depreciation
period
Set alternative
solution
Click Assess
All the figures in the grey boxes are retrieved from database
How Alternative 2 influence production?How Alternative 2 influence production?
And And
How much does it cost?How much does it cost?
Anticipated results
Alternative 2
You can include/exclude
data set?
In the same way Alternative 3 can be examined.In the same way Alternative 3 can be examined.
How do you know which Alternative is How do you know which Alternative is the most cost-effective?the most cost-effective?
Press Results for comparison
Alternative 2 is the most cost-effective
Alternative 2 costs = 2 times Alternative 1
To save the information in; Reference, Alternatives 1, 2, 3
and Results in
knowledgebase for future use.
Click Save
Do you need to know what happened with your Do you need to know what happened with your investments in maintenance?investments in maintenance?
Where is it the most profitable to invest in Where is it the most profitable to invest in maintenance? maintenance?
Do you know where you lose most in the production Do you know where you lose most in the production process? process?
How do you assess How do you assess Return on Investment in Maintenance (ROIIM)?Return on Investment in Maintenance (ROIIM)?
Apply MainSaveApply MainSave(E-Maintenance saving software module) (E-Maintenance saving software module)
eMDSSeMDSS
Software Interface, eMDSSSoftware Interface, eMDSS
Click Maintenance
Savings
Software Interface, eMDSSSoftware Interface, eMDSS
Click Maintenance
Savings
Select Segment
from combobox
Set date of the previous production period (start) that
will be compared with the current
Set dates of the current production period (start/end)
that will be compared with the previous
Click Load
All the figures in the grey boxes are retrieved from database
Set investment and depreciation period
Set profit margin from previous period
All the figures in the grey boxes are retrieved from database
All the figures in the grey boxes are retrieved from database
Click Assess
Assessed savings, profit, losses & OEE
You can include/exclude
data set?
Click Save
To save the information in; MainSave in
knowledgebase for future use.
Click Save
To save the information in; MainSave in
knowledgebase for future use.
E-maintenance Sweden ABE-maintenance Sweden AB
www.e-maintenance.se
Mobile: Mobile: +46 (+46 (0)7068672000)706867200
Mobile: Mobile: +46 (+46 (0)7076593450)707659345
Thanks for showing interest in eMDSSThanks for showing interest in eMDSS
Please let us know if you need more informationPlease let us know if you need more information
Looking forward to hearing from youLooking forward to hearing from you