Delux Bearings Ltd. Presentation Oct. 2013

7/21/2019 Delux Bearings Ltd. Presentation Oct. 2013

http://slidepdf.com/reader/full/delux-bearings-ltd-presentation-oct-2013 1/52

Delux Bearings Limited

Inspiring EVERY Movement



Delux Bearings Ltd

Clutch ReleaseBearings King Pin Bearings Steering Bearings

G R O U P

S T R U C T U R E

DELUX BEARINGS LTD.

M A N A G E M E N T

S T R U C T U R E

Mr. Kirti D .RathodMD

Makes different types

,including self centering

P R O D U C T

C A P A B L I T Y

Makes taper roller,

Cylindrical roller Thrust Pad,ball type king pin bearings.

.

Ball type ,Spherical

roller type. Ball races,Steering races

Manufacture specialpurpose & non standardbearings.

Sp. Plain Brgs.

C a p

a b i l i t y Turnover

Leading supplier for Clutch release Bearings, King Pin Bearings,Thrust & Steering Bearings and Special Bearings

OEM Supplier $20 Million

Technical center provides support for Design validation,, Testing, Tooling and Prototype

Auto Parts

Auto parts such as

spline shafts, suspensionbush etc.

Thrust Bearings

Makes ball thrust ,needleroller, Cylindrical rollerThrust bearings.

Inspiring EVERY movement



Delux Bearings Ltd.

Plant 1:At Wadhwan, Surendranagar ,Gujarat

Plant 2:Sanaswadi,Pune,Maharashtra

Corporate & Regd. Office : Mumbai,Maharashtra

Both manufacturing plants are TS 16949 certified.





Plant Locations

Pune

Wadhwan



Plant 1:Wadhwan,Gujarat

4 acre vacant plot20000 sqf built up area

Products manufactured: Clutch release Bearings(Low

volumes),Steering Bushes, Thrust Bearings, Mast

Bearings, Auto Components.




Plant 2:Pune,Maharashtra

7.5 acre plot area

50000 sq feet built up areaProducts manufactured: Clutch release bearings, King Pin Bearings,

Steering Bearings, Bogie Suspension Bearings ,Precision Bushings for

under the Gears, Special Ball Bearings for transmission.




Vision

We are committed to serve the society by adding value to the Customers,

Employees, Suppliers, Shareholders and the Community at large interms of :

Providing Customer Satisfaction by offering Reliable Products and

Services at Competitive Prices at the required time.

Providing an environment conducive to the development, growth and

satisfaction of employees while fulfilling their reasonable aspirations

Sourcing products from supplier at a competitive price while maintaining

consistent reliable quality and doing continuous improvement in process

and products.

Providing adequate returns to the shareholders while nurturing business

growth

Contributing to the well being of the society and conducting ourselves as aresponsible corporate citizen known for integrity and ethics.




Quality Policy

Delux Bearings Ltd. is committed to achieve satisfaction of

customers, This shall be achieved by;

•Meeting customers expectation on quality & delivery.

•Continual improvement in Product, Process & system.

•Continually enhancing the qualitative contribution made by

each employee in terms of requisite skills & behavior.




Delux Customers


http://www.manforcetrucks.com/en/en.html




CRISIL Credit Rating



Clutch Release Bearings Range

Delux manufactures bothmassive type and sheet

metal type clutch release

bearings.

Range from 160 clutch diato 430 clutch dia

We make both push type

and pull type clutch release

bearings




Plant 2 : Self Centering

Clutch Release Bearings

Clutch Release Bearing for

Heavy Duty Application

Clutch Release Bearing for

Light Vehicles (Sheet metal Bearing)

Light weight Self centering Clutch Release

Bearing for Utility Vehicles




Clutch Release Bearings for HCV




Clutch Release Bearings for MCV




Clutch release Bearings for Cars, SUV




Plant 2 : Special Bearings

Angular Contact Spherical Plain Bearing for Bogie

Application

Deep Groove Ball Bearing with extra load carrying

capacity for Transmissions

Precision Bushing for Under the Gears inTransmission




Plant 2: King Pin Bearings

Taper Roller King Pin Bearing . Available with seals .,barrel rollers etc.

Thrust Washer (Pad)

King Pin Bearing (Plastic)




King Pin Bearings for Front Axle




Plant 1:Steering Races

Delux manufacturesvariety of steering

races suitable for car

steering gear box as

well as 2 & 3 wheeler

steering column

assembly.




Delux manufactures angular

contact steering column

bearings


Steering Bearings



Plant 1:Spherical Roller Bearings

Delux manufactures

spherical roller bearings

as well as spherical

races suitable for

industrial and automotiveapplications.




Plant 1:Thrust Bearings

Luxite manufactures ball

thrust ,polyamide needle

thrust cages with steel

washers.

These polyamide cages are

used in struts, suspension ,slack adjuster etc.




Plant 1:Mast Bearings

Mast bearings used in

fork lift trucks :

Mast Bearings: we have

more than 25 varieties

of mast bearings




Plant 1:Auto Parts

Delux plant 1

manufactures spline

shafts ,rod end,

bushings , Lauf rings

etc required forLCV/MCV




Plant 1- Tensioners / IdlersKey features of our Design:

Tensioners / Idlers are suitable for

High temperature up to 120˚ C High speed design up to 6000 rpm

Required load carrying capacity

We make custom design tensioners & idlers according to

product application

Product attributes : Idler outer ring with integrated pulley

Inner ring with integrated shaft

High stiffness and compact molded parts or pulley form

Lubricants are used for high speed, heat & wear resistance

and low noise

Seal design is suited for low torque & higher life

Product Validation:

We have dedicated test rigs for product validation as per

product application.




Double Disc Face Grinder

Center less OD Grinder

External Track Grinder (CNC)

Internal Track Grinder (CNC)

Internal Grinder (IP Gauging)

Internal Super Finishing

External Super finishing

Burnishing Machine

Plant Facility: Manufacturing

Inner Ring Super-finishing




Grinding Machines


Bore grinding machineTrack grinding machine



Plant facility : Grinding Shop




Sheet Metal Clutch Bearing Mfg.

Sheet Metal Clutch

release bearings

are manufactured onpresses by drawing and

forming operation.




Plant Facilities : Manufacturing

Centralized Coolant System

Automatic Assembly Line

Ultrasonic Washing Machine

Jet Washing Machine

Laser Marking Machine

Vibro Deburring / Polishing

Hydraulic Press Machines

Material Handling systems


Laser marking



Plant Facilities : Manufacturing


Automatic Assembly

Ultrasonic washing



Plant Facility: Heat Treatment




Plant facility: Heat treatment

Continuous Mesh Belt Furnace

Electric Furnace.

Furnace Atmosphere maintained

by

• Cryogenic Split Methanol

• Liquid Methanol

• LPG

• Nitrogen

Isentropic Super cooling at 5˚C

Tempering




Heat Treatment Furnace :

Fully Automatic 150 Kg/ Hr Capacity -

Electrically Heated Controlled Atmosphere Hardening & Tempering Furnacecomprising of

Cryogenic Methanol Split Plant

Oxygen Probe

Auto Loading type Furnace of Integrated Heat Treatment Processes :

Pre-w ash ing – Hardening – Oil Quenching – Post Wash ing –

Super Coo ling – Tempering.

Product Range : Dia. 20 mm – 160 mm.

Furnace Temperature : Hardening 850°C maxTempering 200°C max

Heat Treatment facility




Quality Certification


O ti l Effi i M it i



Operational Efficiency Monitoring




Surface Texture Analyzer

Roundness Profile Analyzer

Vibration Tester and Analyzer

Noise Testing Equipment

Waviness Profile Analyzer

Steering Bearing Torque tester

Contact Angle Checking

Equipment.

Bearing Dirt Contamination

Millipore Testing Machine

Metrology & Quality


Noise Testing equpiment

M t l



Metrology


Surface texture

Roundness Profile Analyser

M t ll



Metallurgy

Inverted Metallurgical Microscope

Brinnel Hardness Tester

Digital Rockwell Hardness Tester

Analog Rockwell Hardness Tester

Auto Bench Polisher

Double Disc Bench Polisher

Abrasive Wheel Slashing Machine

Specimen Hot Mounting Press

Magnetic Particle Crack Detector

Refractrometer


D i & D l t



All the members in Design are graduate engineers.

Senior members having experience more than 18 years in

Bearing industry.

Custom designed design software available for design

calculations.

Software:

Solid modeling software for design simulation

ANSYS

Unigraphics

Engineers are trained for stress analysis on solid works

software & Finite Element Analysis, Deflection Plot and

Van Misses Stress plot.

Design & Development


D i & D l t



Design & Development


R&D P d t lid ti



R&D- Products validation

Clutch Bearing Endurance Test

Rig, with online data monitoring.

King Pin Bearing Endurance

Testing machine with Data

Display

Grease Leakage and dust proof

testing machine


Grease Leakage Testing

R&D P d t V lid ti



R&D Products Validation


R& D: Test Rig Data for Clutch Release



R& D: Test Rig Data for Clutch Release

Bearing Simulation

Type of Test: Simulation

Test Rig: Clutch Release Endurance Test Rig

Range: Min ID 35 mm, Max ID 100 mm

Testing Load: ± 10 KN (selectable)

Spindle RPM: 5000 rpm Max (selectable)Loading Stroke Displacement: 5 to 20 mm

Heating temperature Range: 150º Max.

Loading frequency: 1 to 2 Hz.

Operating cycle range: 1 Sec to 99 sec


P M t



Program Management

P

r o g r a m M

a n a g e m e n t

R&D- Design, Development, Testing

& Validation

Engineering-CAD,CAM,CAE

Development –Tooling & Molds

Manufacturing Engineering

Machining, Grinding & Assembly

Logistics Management


Packing



Packing

•We use rust preventive paper (Branotek:DW-80) / wrap

in vci paper.

• We use Bubble paper (Th:200~250 GSM)/ corrugated

sheet for Internal packing.

• Bearings are then packed in corrugated box, wrap and

tape. Corrugated box weight is not more than 20 Kg.

•The corrugated box are kept on Wooden pallet, weight

is maxm 250 Kg


Training



Training

Regular training programs are conducted

based on the need of employees.

Skill matrix of operators is maintained and

skills are updated on regular basis so thatwe have multi skills operators.

Started Auto Cluster under ACT program

of ACMA for overall improvement inmanufacturing excellence.


T i i HR C t M i



Training on HR – Competency Mapping




DATA MANAGEMENT & INFORMATION SYSTEMS

DELUX plants are interfaced through the ERP package, which ensures on-

line availability of operational data, as well as prompt and accurate

information to Management regarding every operational parameter.


Delux Team



Delux Team


Environment Friendly



Environment Friendly


Contact



Contact

Ashok Chandak

Senior Vice President

Delux Bearings Ltd.

32 Ideal Industrial estate

Mathuradas Mill Compound

Lower Parel, Mumbai 400013,IndiaPhone:+91 22 249266660, 40580707

Direct:+91 22 40580704

Email: [email protected]


Delux Bearings Ltd. Presentation Oct. 2013

Documents

Transcript of Delux Bearings Ltd. Presentation Oct. 2013