Deltav Overview Workshop

7/25/2019 Deltav Overview Workshop

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1


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2

DCS System Installations in RCF-Trombay

Honeywell : TDC3000/ TPS/ EXPERION

YOKOGAWA: !"#o$E%"el/Cen&'($E%"el/CS3000

EERSON : RS3/DE)TA *

A++ : ,REE)ANCE 2000

OORE :APACS


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3

DCS System Installations in RCF-Trombay

1- Yo.ow $ CS 3000 : A((on! II 2- Yo.ow $ CS 3000 : A N P 3- Yo.ow $ CS 3000 : N N A P - Yo.ow $ Cen&'( E%"el : S&e( Gene#&!on Pln& - Yo.ow $ !"#o E%"el : e&nol 4- Yo.ow $ !"#o E%"el : S A P/C N A

5- Honeywell$E%6e#!on : A((on! II Co(6#e77o# 8- Honeywell $ G9S : A((on! I Syn&e7!7 - Honeywell $ TDC 3000 : A((on! I 10-E(e#7on$Del& ; D ,!el!el< +'7 : S T P 12- ,!7e# $ Ro7e(n& RS3 : P G R 13- oo#e $ APACS : e&yl (!ne 1- oo#e $ APACS : S'6l 1- A++ $ ,#eeln"e 2000 : A + C 14- Ro".well ?Conollo!% : W&e# T#e&(en& Pln&


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CONTROL SYSTEMS TYPES

1@ P)C

2@ DCS3@ SCADA

@ SA,ETY INSTR9ENTED SYSTES SIS@

@ PC$+ASED CONTRO)-


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CONTROL SYSTEMS TREND

PLC: Inoo# lon e&y"e#&!>y!n en"!e7 n< !n7'#n"e "o(6n!e7 >o#(o#e 7!nen& #e'l&!on n< le!7l&!on-


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4

DCS E!OL"TION

LOCAL CONTROL: In!&!lly "onol w7 6e#>o#(e< lo"l &o &e e'!6(en&"onol- Te D!NT#Ew7 low w!#!n "o7&7 -DISD!NT#ESwe#e $no& ('" "onol (on!&o#!n l#(!n B !7&o#y-

CENTRALISED CONTROL: W!& &e (!n!"o(6'&e# 7en7o#7 n!n&e#o6e#=!l!&y (on "onolle#7 o> ;#!o'7 (n'>"&'#e#7


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5

DCS E!OL"TION-CENTRLISED CONTROL


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DCS E!OL"TION-DISTRIB"TED CONTROL


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CONTROL SYSTEM RC$ITECT"RE


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DCS SOFTWARE ARCHITECTURE


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TRDITIONL DISTRIB"TED CONTROL SYSTEM


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Manufacturing Execution Systems

Process Otimi!ation

Process Automation

Instrumentation

Traditional %tomation !ie&

Plant

rea

"nit

Loo'

Field

"usiness P#anning $

ERP

Cor'orate

Ot(er

Plant)s*

Customer %ie& Su#ier

'

(

)

*

+

In,u

stria#

Auto

mation

Information

Tec-no#ogy.IT/

GAP


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1

DCS CONTROL LOOP


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1

$ONEY+ELL )TPS* $RT SYSTEM O!ER!IE+


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14

DCS E!OL"TION-FIELDB"S CONTROL


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DCS -FIELDB"S CONTROL


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1


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Work Station & Server

Delta-V Workstation for Local operation Delta-V Controller

Client1

Web Based Server

Client2

Client3

Network

Virtual Console for Remote Operation

Client4


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Enterrise

Automation

"usiness P#anning $ERP

Enter'rise %tomation !ie&

Plant

rea

"nit

Loo'

Field

Cor'orateOt(er

Plant)s*

With

Industrial IT


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En,ineerin,- O'eratorStation )$ost*

Di,iNet S )Et(ernet - TCP.IP*

Pro/ess

Station

Pro/ess

Station

Tele'(one

Fieldb%s

ma01 2344 5t

"ser)#%est*

Remote O'eration6 En,ineerin,

Dia,nosti/s and Ser7i/e

Dial Conne/tionNo7ell

Net&or8 Ser7er

and Printer

)Et(ernet - IP9*

Trans/ei7er "I.BNCBrid,e912 Modem

912 ModemBrid,e

"ser

)#%est*

Conne/ti7ity - Remote //ess

Remote I.O

O55i/e Net&or8Remote Con5i,%rationRemote O'eration

Dis'la/ed

Controllers

DCS.PLC E!OL"TION


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2

DCS.PLC E!OL"TION


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2

ROCKWELL DCS ARCHITECTURE


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24

B

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CONTRO) NET RED9ND9NCY

OPERATOR

STATION$1

OPERATOR

STATION$1

OPR/ ENGG

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RED9NDANT

POWERS9PP)Y

C)X CHASSIS

RED9NDANT POWERS9PP)Y

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ROCKWELL DCS ARCHITECTURE


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25

DCS COMPRISON

$oney&ell

Yo8o-

,a&a

Rose-

mo%nt

Moore

Model No1 #"S CS3444 Delta ! PCS

Controller $PM FCS M; CM

O'erator.En,,1Stn1

#"S $IS OPRT1.EN##1STN

OPRT1.EN##1STN1

O'erator.En,,1Stn1-$ard&are

P-I! PC P-I! PC P-I! PC P-I! PC

O'erator.En,,1

Stn1- So5t&are

+in - NT +in - NT +in - 9P +in - NT

PlantComm%ni/ation

LCN !NET $-ET$ERNET

Mod%le-NET

Field

Comm%ni/ation

"CN RIO B"S FIELD B"S Mod%le

B%s


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28

DCS COMPRISON


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2

Emerson DCS -Delta !

O'eration and Im'lementation


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DCS System I.O S%mmary For BC Plant

Sr1 No1 Des/ri'tion


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DELT > ! FIELD B"S RC$ITECT"RE


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Delta-! System and IO /arrier


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F%n/tional Des/ri'tion o5 t(e Delta! System

Te Del&* 7y7&e( 7 o6en #"!&e"&'#e n< !7 =7e< on&e"nolo!e7 7'" 7 W!no# 6#o"e77 "onol-

Del&* 7y7&e( 7 !ly #el!=le #!el>!"!en& "onol- Te "onolle#7 #e =le &o 6e#>o#(('l&!loo6 o6e#&!on n< +oolen >'n"&!on7- Tey #e l7o =le &o6e#>o#( ll Re'l&o#y D& A"'!7!&!on7 Se'en"e +&" no#&e "o(('n!"&!on7 ne&wo#.- T!(e 7&(6!n l#(!n n< eno# &e6#o"e77- Te Del&* )!=##y "on&!n7 >'n"&!on =lo".&e(6l&e7 >o# nlo "onol =!7/!n le

!n6'&/o'&6'&@ n< o&e# =7!" >'n"&!on7- E" >'n"&!on=lo". "on&!n7 6#(e&e#7 && "n =e (o!e< &o"'7&o(!e &e lo#!&(- Alo#!&(7 #ne >#o( 7!(6le!n6'& "on;e#7!on7 &o "o(6le% "onol 7&e!e7- ,'n"&!on=lo".7 "n =e "o(=!ne< !n&o "o(6o7!&e >'n"&!on =lo".7&o ='!l< "o(6le% lo#!&(7-

In


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Controller : MD Controller F%n/tional Blo/8s Contd?

E" >'n"&!on =lo". 7'66o#&7 one o# (o#e (oo# n o'&6'& &y6e >'n"&!on =lo". 7 ='&&on7 && llow yo' &o "oo7e &e(o'n"&!on =lo".(!n&!n7 =". "l"'l&!on o'&6'& ;l'e +KCA)O9T@ &o 6#o;!#o( 100(7e" &o 40 7ee7- In&e 6#e7en& "on>!'#&!on &e S"n T!(e 7 =een "on7!


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Controller : MD Controller S'e/i5i/ations

Powe# #e'!#e(en& S'66l!e< =y Sy7&e( Powe# S'66ly o' 2$w!e# &o one 2 !n7&ll&!on!n7'"&!on7 12P204@ n

G#een $ Powe# In

Yellow >l7!n $ P#!- CN In

Yellow >l7!n $ Se"- CN In!"&!on o> "onolle# !n!&!&e< >#o( '7e# !n&e#>"e 7o>&w#e =yping "o((n


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DELT-! I.O CRRIER


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DELT-! CONTROLLER


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0

DELT-! RC$ITECT"RE


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1

DELT-! RC$ITECT"RE

D l ! S $ d C


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2

Delta ! >System $ard&are Com'onents

Controllers: D Conolle#

2$W!


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3

DELT-! PO+ER S"PPLY


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DeltaV Power Supplies

T(e DeltaV Syste Power Supply /onsists o5 t(e 5ollo&in,o'tions

Sy7&e( Powe# S'66ly AC/DC@ $ In6'& 110*AC o# 220*AC Sy7&e( Powe# S'66ly DC/DC@ $ In6'& 2*DC o# 12*DC

T(e DeltaV Bul! Power Supply /onsists o5 t(e 5ollo&in, o'tions +'l. AC &o 2 *DC Powe# S'66ly +'l. AC &o 12 *DC Powe# S'66ly +'l. 2 *DC &o 12 *DC Powe# S'66ly

n I"tri"si#ally Sa$e Power Supply is a7ailable 5or t(e Intrinsi/allySa5e I.O

In!n7!"lly 7>e DC/DC@ $ In6'& 2*DC


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Del& * $ Powe# B Conolle#

'o&er'o&erController


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4

Delta !-Po&er /ontroller Red%ndan/y


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Delta! I.O S%bsystem

Te Del&* I/O 7'=7y7&e( 7'66o#&7 ('l&!6le &y6e7 o> I/O "#o# llClo7e< )oo6 7!nl7 "onol )oo67@-

All RTD S!nl7 on 8 "nnel RTD C#o# 14 $Cnnel7In6'& B &e Anlo O'&6'& C#!'#e< >o# 32$Cnnel7In6'&/O'&6'&-

Te I/O "#< "on;e#&7 >!el< 7!nl7 &o &e 66#o6#!&e >o#(& >o#"onol n< "o(('n!"&!on7- All "o(6onen&7 #e (o


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DeltaV I%O I"ter$a#e

Te I/O S'=7y7&e( !n"l'"e "on7!7&7 o> &e >ollow!n

"o(6onen&7 : I/O Terminal Block w!" 7n67 on&o &e I/O

In&e#>"e C##!e# &o 6#o;!!elo# "onol n "nnel7 8

I7ol&!on E" "nnel !7 o6&!"lly !7ol&e< >#o( &e 7y7&e(

& ,!el!e< =y1500 *DC >"&o#y &e7&@

No(!nl 7!nl #ne 76n@ &o 20 (A

,'ll 7!nl #ne 1 &o 23 (A w!& o;e##ne "e".!n

)o"l+'7 "'##en& 12 *DC no(!nl@ 6e# C#< 120 (A &y6!"l 10 (A (%!('(

,!el< "!#"'!& 6owe# 6e# C#< 300 (A (%!('( & 2 *DCA""'#"y o;e# &e(6e#&'#e #ne 0-1M o> 76n

Re7ol'&!on 14 =!&7

Re6e&=!l!&y 0-0M o> 76n

Rollo>> >#e'en"y $3 '7e 2-0 A


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3

$RT I Card +irin,

$RT I C d +i i


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$RT I Card +irin,


54/190

Delta V I%O Car& Types

Dis/rete In'%ts

DI 8 Cnnel 2 *DC I7ol&e< Se#!e7 2 DI 8 Cnnel 2 *DC D#y Con&"& DI 8 Cnnel 2 *DC D#y Con&"&

DI 8 Cnnel 120 *AC I7ol&e< DI 8 Cnnel 120 *AC D#y Con&"& DI 8 Cnnel 230 *AC I7ol&e< DI 8 Cnnel 230 *AC D#y Con&"&

H! Den7!&y DI 32 Cnnel 2 *DC D#y Con&"& I-S- DI 14 Cnnel 12 *DC I-S- Powe# 'l&!>'n"&!on Cnnel DI o# P'l7e In6'& SOE Se'en"e o> E;en&7@ 14 Cnnel S&n


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4

Delta-! $RT O Card S'e/i5i/ation

N'(=e# o> "nnel7 8

I7ol&!on E" "nnel !7 o6&!"lly !7ol&e< >#o( &e7y7&e( & 100 *AC

No(!nl 7!nl #ne 76n@ &o 20 (A

,'ll 7!nl #ne 1 &o 23 (A

)o"l+'7 "'##en& 12 *DC no(!nl@ 6e#

C#"e C#< S6e"!>!"&!on

N'(=e# o> 7e#!l 6o#&7 2

N'(=e# o> "e "# =o& 6o#&7@

N'(=e# o> 'll

Te(o"o'6le C#< W!#!n


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45

Te(o"o'6le C#< W!#!n

O;e#;!ew &o ,!el


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O;e#;!ew &o ,!el


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4

,!el


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50

H1 C#< W!#!n

H1 C#< W!#!n


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H1 C#< W!#!n

H1 C#< ,!el


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@

H1 Re


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H1 Re


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,O9NDATION ,IE)D+9S

Red%ndant Inter5a/eRed%ndant Inter5a/e

Delta V Hu's ( Swit#)es


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Delta V Hu's ( Swit#)es

$%bs and s&it/(es 'ro7ide a means to /onne/t m%lti'lenodes1 7ailable $%b o'tions in/l%de: 8$6o#& 1O+7eT 12$6o#& 1O+7eT 12$6o#& 1O+7eT ,!=e# O6&!" In&e#>"e

12$6o#& D'l$S6ee< 12$6o#& D'l$S6ee


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54

DeltaV Hu's ( Swit#)es

7ailable S&it/( o'tions in/l%de:

12$6o#& lO+7eT/lOO+7e TX Co66e# 12$6o#& lO+7eT/ 100+7e TX Co66e# w!& ,!=e# O6&!" )!n. 12$6o#& lO+7eT/100+7e TX Co66e# w!& D'l ,!=e# O6&!" )!n.

2$6o#& lO+7eT/lOO+7eTX Co66e# 2$6o#& lO+7eT/lOO+7e TX Co66e# w!& ,!=e# O6&!" )!n. 2$6o#& lO+7eT/lOO+7e TX Co66e# w!& D'l ,!=e# O6&!" )!n. 8$6o#& 100+ ,!=e# O6&!" 8$6o#& 100+ ,!=e# O6&!" w!& ,!=e# O6&!" )!n.

8$6o#& 100+ ,!=e# O6&!" w!& D'l ,!=e# O6&!" )!n.

H9+


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H9+Layer 2 lan se,ment t(at inter/onne/ts m%lti'le

/om'%ters and a/ts a /ommon net&or8in, 'ort


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MI9ED NET+OR@ T$T "SES ONE S+ITC$ ND

T$REE $"BS

Delta! +or8stations


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5

E" Del&* wo#.7&&!on "on7!7&7 o> e!&e# DE)) PC !"#o7o>& W!n&w#e n< &e Del&* 7o>&w#e 7'!&e 7 6e# &e66l!"&!on-

Del&* wo#.7&&!on7 >o# En!nee#!n B O6e#&o# A66l!"&!on7 #e 7 >ollow7:$

Pro5essional PL"S Con5i,%ration1

O'erator Station

P#o>e77!onl P)9S S&&!on :$

Te 6#!(#y en!nee#!n n< "on>!'#&!on n$"!ne !n&e#>"e >o# Del&*Sy7&e( !7 &e P#o>e77!onl Pl'7 S&&!on- I& 6#o;!!'#&!on o# &e 7y7&e(-

O6e#&o# S&&!on:$

O6e#&o# S&&!on >o# o6e#&!n &e 6#o"e77 ;!ew!n !7&o#y l#(7 n< e;en&7lo7 O6e#&o# Wo#.7&&!on So>&w#e S'!&e7-

User Statio" Har&ware


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Wo#.7&&!on Dell Intel Pentim w!&

!orkstation $ $ >o# ny 7&&!on &y6eCD$RO

Ne&wo#. In&e#>"e "#l& 6nel D'l He< O6&!onl

"er#er &y6!"lly '7e< 7 nA66l!"&!on S&&!on o# P#o>e77!onlP)9S on l#e7y7&e(7Se#;e# $ $ Dell "ingle o# DalIntel $eon w!& CD$RO

Ne&wo#. In&e#>"e "#


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+or8station $ard&are and So5t&are

En,ineerin, C%m O'erator Station:

DE)) P#e"!7!onWS350 !n!&owe# Wo#.7&&!on W!n XP P#o>e77!onl Pen&!'($ 2-8GH (!n@CP9 2A LCD Monitor E%&- S6e.e#7 53G (!n@ SCSID#!;e 1G RA8X/32X (!n@ D*D$CDRW D#!;e Re


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O7er7ie& Dis'lays :Del&* 7&7 yo' o>> w!& n O;e#;!ew 6!"&'#e && yo' "n &!lo# &o >!& yo'#

66l!"&!on- T!7

#o'67/#e7- Te #e7 #e "#e&e< >o# e>>!"!en& l#( (ne(en&- G#o'6

Anlo In6'& De;!"e Conol n< In6'& Sele"&o# >'n"&!on =lo".7 e&"- I& l7o "on&!n7 !e< 6#(e&e#7 >o# loo6 (o


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' ' y

G#6!"7 7ll =e "e 66l!"&!on@ !n &e !'#e< 6#& >#o( &e 7&n 7y(=ol7-Te7e "on>!'#=le 7y(=ol7 #e #e>e##e< &o 7 #eely '7e# "on>!'#=le-'l&!w!n"!l!&y >o# #6!" 6o6 '6 w!n


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8

Trend Dis'lays

Del&* P#o"e77 H!7&o#y *!ew o#(&- On$l!ne #"!;!n o> en!'#e< !n &e 7y7&e( "n =e en


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8

larm Monitorin, Dis'lay

Te Del&* 7y7&e( (on!&o#7 n< 7'66o#&7 (ny &y6e7 o>

7y7&e($ n< '7e#$!ne< e;en&7 w!" !& #e"o#!" &y6e o> e;en& &&&e o6e#&o# 7ee7 !n &e o6e#&o#7 !n&e#>"e- Te Del&*7y7&e( 7'66o#&7 6#e!ne< 7&n HIGH$HIGH HIGH )OW$)OW )OW DE*IATION HIGH n< DE*IATION )OW-S&n'n"&!on =lo".7 w!&='!l&$!n l#( 7&&e "o(6'&&!on-

C'7&o( l#(7 #e 7'66o#&e< & &e (o


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84

Al#(7 #e l7o "e6l&e7 6#o"e77 #6!"7 n< l#(7'((#!e7- Te l#( 7'((#!e7 #e o# ll l#(7 >o# 'n!&- Al#(7 #eo#n!e< =y l#( 6#!o#!&y- Al#(7 #e 6#!o#!&!e

Yo' "n e;en

Al#( 6#e7en&&!on !7 "on7!7&en& "#o77 ll O6e#&o# S&&!on7- All l#(7 o>&e 7(e 6#!o#!&y #e !ne< lo=lly >o# &e 7y7&e( w!& &e Del&*E%6lo#e#- ,o# e%(6le ll !$6#!o#!&y l#(7 (y =e #e


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85

Del&* Sy7&e( Re ny o &e "&!;e (o!l7 &e 7&no#"o(('n!"&!on7 7e"'#!&y- Te 7e"on!l7 &e 7e"on Del& * 7y7&e(- Ten'(=e# o> 'n7'""e77>'l "o(('n!"&!on7 =e&ween &e "onolle# n

7"#ew &e#(!nl7 w!ll #e'!#e 1 DST- Wen !y!n &e#e'!#e< DST l!"en7!n 7& w!& &e PBID n< "o'n& &en'(=e# n< &y6e o> !n7'(en&7- Te e%"e6&!on wo'l< =e,O9NDATION >!elo#


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2

+

+or8stations are li/ensed based on t(e 5%n/tionality re=%ired as 5ollo&s:

ProfessionalPL%" "tation ' ' Con>!'#&!on O6e#&!on n< Con>!'#&!onD&=7e noo# !n&e#>"!n &o &e 6ln& ='7!ne77 7y7&e(7-

Delta V Operate


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3

Delta V Operate

T(e Delta! Operate ,Ru"- is %sed by t(e o'erator to

7ie& and /ontrol t(e 'ro/ess1 It /onsists o5 t(ree

items:

+'&&on Tool=#

Wo#.!n A#e

Al#( +nne#

Del&* Operate )Configre* !7 '7e< &o "#e&e n< e

Del&* #6!"71

//ess DeltaV Operate by sele/tin, :"tart+, DeltaV+, Operator+, DeltaV Operate

D lt V C t l . & l


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Delta V Co"trol .o&ule

Te Del&* Conol o

Delta V Co"$i+uratio" Stu&io


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+

Te Del&* 97e# S&&!on Configration "tdio!n"l'ollow!n:

E%6lo#e# Conol S&'

Con>!'#&!on A77!7&n& W!#


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4

p

//ess t(e Delta! E/plorer by sele/tin,

"tart +, DeltaV +, -ngineering +, DeltaV -.plorer

Delta V E/plorer


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5

Delta V E/plorer

Te Del&* E%6lo#e# !7 '7e< &o ;!ew n< eo#( ;#!o'7 Del&*$#el&e< >'n"&!on7 n &e Del&* -.plorer w!n


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8

Co(6le&e Sy7&e( !n S!nle *!ew

E7y D# B D#o6 Con>!'#!n

%to-ddressin, Controllers

%to-Sensin, I.O

DeltaV Co"trol Stu&io


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DeltaV Co"trol Stu&io

//ess t(e Delta! Co"trol Stu&io by sele/tin,:

Start 01 DeltaV 01 E"+i"eeri"+ 01 Co"trol Stu&io

Control St%dio


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100

Conol o


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101

II


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102

PIDPID


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103

OO

Co"trol i" t)e 2iel&Co"trol i" t)e 2iel&

DeltaV Co"$i+uratio" Assista"t


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DeltaV Co"$i+uratio" Assista"t

//ess t(e Delta! Co"$i+uratio" Assista"t by

sele/tin, :

Start 01DeltaV01E"+i"eeri"+ 01 Co"$i+uratio"Assista"t

DeltaV Dia+"osti#s


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DeltaV Dia+"osti#s

A""e77 Del&* Diagnostics =y 7ele"&!n:

"tart +, DeltaV +, Operator +, Diagnostics

O'3e#ti*es


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96on "o(6le&!on o> &!7 (o!ne &e 6#o"e77 &o =e "onolle!ne &e "#"&e#!7&!"7 o> &e ;#!o'7 6ln& #e7 De>!ne &e "#"&e#!7&!"7 o> &e De#ice "ignal Tags

)D"Ts*

Pe#>o#( &o&l


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PLANT4AREA4A Co"trol .o&ules


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4 4

Listed belo& are PLNTREs /ontrolmod%les: )E*E)$101

)I$101

X*$101

X*STAT$101

TR$102

,IC$102

S,C$TlOl $ $ "e0ential 1nction C2art >o# '&o(&ee77!onlP)9S &o &e "onolle#7@ nTwo .ai" Types o$ Dow"loa&s 9

Total%2ull Dow"loa& 5 Downlo!" 6#&7 o> &e

"on>!'#&!on !-e-- 7!nle "onol (o


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A !nle w!& 'e7&!on (#. !n- A (n'l #e'e7& !7#e'!#e< !n n e>>o#& &o '6o#(

-

Dow"loa& Optio"s


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Up&ate Dow"loa& Status 96o#(e< >#o( &e Del&* E%6lo#e#-

Dow"loa& Su'sets'' Con>!'#&!on o#(&!on #e


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Dow"loa& Optio"s

Controller Cold Restart (emor< '' 96


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Status

96#o( &eDel&* E%6lo#e#

CTLR +, %pdate Do&nload "tats

Te =l'e !nle w!ll e!&e# ollow!n &e

'6$


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Downlo< &e "onolle# =y 7ele"&!n >#o( &e

Del&* E%6lo#e#

CTLR ', Do&nload $ Controller

Yo' w!ll =e #e'!#e< &o #e76on< &o 7e;e#l o6&!on7

w!le 7&e66!n o' &e


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)'n" Diagnostics >#o( &e Del&* E%6lo#e# =y"l!".!n &e Diagnostic ='&&on on &e &ool=# o#=y 7ele"&!n

"tart +, DeltaV +, Operator +, Diagnostics

On"e D!no7&!"7 7 =een 7'""e77>'lly l'n"e


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Delta V Co"trol .o&ules

O'3e#ti*es


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96on "o(6le&!on o> &!7 (o!ne Del&* Control (odle "#"&e#!7&!"7

C#e&e Discrete Otpt "onol (o


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Delta! Co"trol .o&ules e0(ibit t(e 5ollo&in, /(ara/teristi/s:

9n!'e n(e $$4 "#"&e#7 (%!('( w!& one alp2a@alp2anmeric@ @ $ o#

E%e"'&e7 "onol lo#!&(7

S(lle7& en&!&y && (y =e


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Paraeter Pat)


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Te 6#(e&e# 6& !7 Data "er#er6(odle/Block/Parameter6 T'n"&!on =lo".7 >o#( "onol (oo# en

Type' $ 6#(e&e# &y6e7 #e 1loating )1* >o# n'(=e#7 n!el


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(odle Templates (y =e '7e< 7 7&!n 6o!n&>o# (o


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Control "tdio !7 '7e< &o !ne n< (oy "onol(o


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Delta V Co"trol Stu&io


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8 Hierar#)y View ' D!76ly7 &e "on&en&7 o> &e ,'n"&!on +lo".

o# &e "onol (o!ne< l#(7 o# '7e#$"#e&e< l#(7 w!ll =e "#e&e< n<


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Wor!s)op 5 Creati"+ .o&ule =V5878


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T!7 wo#.7o6 #e'!#e7 && yo' 6e#>o#( &e

>ollow!n &7.7:

T7. 1- De>!ne new Discrete Otpt "onol

(o


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97!n &e Control "tdio@ "#e&e &e new Conol (oollow!n (nne#:

Ste' 21 Rig2t click on Plant7Area7A',Ne&', Control (odle6 En&e#$V'343 7 &e O8?ect name6

Ste' 1 R!& "l!". on$V'343 +, Open,Open &it2 Control "tdio6

Ste' 31 D# n #o( &e I4 6le&&e-

Ste' - Do'=le "l!". 1iltered 8


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Ste' 1 oy I4 O%T &o '7e &e DST$V'36

Ste' J1 oy &e (ode 6#(e&e#- Cne Target >#o( Cascade &oAto6

Ste' K1 Sele"& &e ='&&on &o 77!n &e "onol (o

Ste' 241 Sele"& &e ='&&on &o 7;e &e (o


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Wor!s)op 5 Creati"+ .o&ule =VSTA T5878


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T!7 wo#.7o6 #e'!#e7 && yo' 6e#>o#( &e

>ollow!n &7.7:

T7. 1- Co6y modle template >#o( &e l!=##y

T7. 2- De>!ne Discrete Inpt modle

De$i"i"+ a Dis#rete I"put .o&ule

9 & D lt V - l & & & < l


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97e &e DeltaV -.plorer &o "#e&e &e new (oollow!n (nne#:S&e6 1- ,#o( &e Del&* E%6lo#e# 7ele"&

Li8rar< (odle Templates +, (onitoring

S&e6 2- D# n


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Ste' ;1 .o&i$y =VSTAT5878 as 5ollo&s:

- oy 34 IN &o '7e DST L"O'3

=- oy &e Discrete Alarm &o l#( on ;l'e o> 4

"- Sele"& &e ='&&on &o (oy (odle Properties y &&$V"TAT'343 wo#.7

Delta ! - O'erate


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Delta V Operate


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O'erate Modes Configre '7e< "eS7stem Tree

Sow7 &e >!le7 77o"!&e< w!& &e 6#oFe"& Sow7 o=Fe"&7 77o"!&e< w!& e" >!le Cn =e #e7!e+or8 rea

Con&!n7 &e "'##en& "&!;e 6!"&'#e/


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Creatin, a Ne& Pi/t%re


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Creatin, Ne& Pi/t%re Obe/ts


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O'3e#t Teri"olo+y

O'3e#t Co(6#!7e< o>


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O'3e#t ' Co(6#!7e< o> n o=Fe"&

$$Colo#

$$ S!e

$$ ,!ll

- - .et)o&s$ S'=#o'&!ne7 && e>>e"& &e =e;!o# o> n o=Fe"&$ S"l!n$ o;!n

E*e"ts 55A"&!on7 && &e o=Fe"& #e"on!e7 && "n =e !n!&!&e< =y&e '7e# 6#o#( o# &e 7y7&e(

$ o'7e Cl!".

$ T!(e#7 E%6!#e

$ *l'e7 Cne

Wor!s)op 5 Creati"+ a New Pi#ture

Te >ollow!n 7&e67 yo' o' &e "#e&!on o> o6e#&o#


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Te >ollow!n 7&e67 yo' o' &e "#e&!on o> o6e#&o#

Ste' 21 )'n" DeltaV Operate =y 7ele"&!n &e ='&&on >#o( &eE%6lo#e# w!nollow!n "ne7

+".#o'n< Colo#: "elect a color of


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Ste' 1 Do'=le "l!". on &e Pre#ios/Ne.t ='&&on7-

P#e;!o'7 P!"&'#e N(e: O#&7ref6grfNe%& P!"&'#e n(e: alarmList6grf

Cl!". O9 to "on&!n'e:$

Ste' J- S;e Tank3436

Datali"!

A


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A

='&&on ne%& &o &e 7o'#"e >!el< on &e Datalink

Datali"!


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Sour#e 5$ 97e< &o 76e"!>y &e 7o'#"e o> &e o#(&!on

$$ Cn =e &y6e< !n 7ele"&e< >#o( &e (o7& #e"en&ly '7e< l!7& o#=#ow7e< >o# '7!n &e =#ow7e ='&&on

Data E"try H97e< &o 76e"!>y !> y &e >o#(& >o#&e &e !e7 &e >!el< w!

E0'ression B%ilder . Bro&ser


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E/pressio" Buil&er % Browser

Cl!". &e Bro&se DeltaV Control Parameters ='&&on &o l'n" &e


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Del&*

!!e7 &e "'##en& '7e# loe< on&o &e Del&* Wo#.7&&!on-

Re$res) Rate976e"!>!e7 ow o>&en #e7 #&e &o #el!7&!" ;l'e-

Wor!s)op 5 A&&i"+ a Datali"!


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Ste' 21 W!& 6!"&'#e TanklOl o6en 7ele"& &e D&l!n.

"tamper ='&&on >#o( &e DeltaV ToolBo.6

Ste' 1 Wen &e Datalink

Ste' - +#ow7e &o$V'343/DO3/"P7D617CV6 Ce". &eRefres2 Rate6 Cl!". O9 &o "on&!n'e-

Ste' ;- In &e Data -ntr< 6o#&!on o> &e


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Ste' 1 Ce". &e >o#(& !n>o#(&!on &o (.e 7'#e &e

o#(& !7 ""e6&=le n< "l!". 0K-

Ste' J1 o;e &e stamper &o &e & (o'7e ='&&on &o "o(6le&e-

Ste' K1 oy &e "olo# o> &e ollow!n 7&e67 6e#(!& yo' &o


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Te >ollow!n 7&e67 6e#(!& yo' &o

Ste' 3- oy &e &e%& 7 !ll'7&e< =elow =y 7ele"&!n &e &e%& on &e 6!"&'#e=e>o#e 7ele"&!n

Vie& Propert< !indo&

>#o( &e (en' =# n< "n!n &e w!n


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Dy"aos

A Dyn(o !7 #o'6 o> o=Fe"&7 && #e6#e7en& #6!"


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A Dyn(o !7 #o'6 o> o=Fe"&7 && #e6#e7en& #6!"o=Fe"& 7'" 7 6'(6 ;l;e o# n7(!&&e#- So(e


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w!& &eAnim 7'>>!% >o# e%(6le Pmps Anim6 O&e# o# ;#!o'7 (o


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Te >ollow!n 6e#(!&7 yo' &o

!& on&o &e 6!"&'#e-

Ste' 3- S;e yo'# 6!"&'#e-

Ste' 1 Sele"& 1ile',Close &o "lo7e Tank3436Ste' ;1 O6en O#&7refn< (oy Ne.t Pictre &o =e

Tn.101Ste' 1 S;e O##7rcf6

Wor!s)op 5 Operati"+ ( Veri$yi"+


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*e#!>y &e o6e#&!on o> &e (oy &&$V'343 s otpt (n!6'l&e7$V"TAT'

343 s inpt6Ste' ;1 *e#!>y &e l#( on$V"TAT'3436Ste' 1 *e#!>y Pre#ios n


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DCS MINTENNCE

DCS MINTENNCE


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DCS 6ly7 (Fo# #ole !n 6ln&

o6e#&!on->!l'#e o> &e DCS >o#&7 ('7& =e (!l'#e7 "n =e ;o!


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ISA S&no# #e"&!;!&y (on!&o#!n 6#o;!&e o;e#ll "o##o7!on 6o&en&!l o> n en;!#on(en&-Re"&!;!&y (on!&o#!n !n;ol;e7 &e 6l"e(en& o> 76e"!lly6#e6#e< "o66e# Q"o'6on7Q !n &e o6e#&!nen;!#on(en&7- O;e# &!(e "!< 7e7 w!ll

n!7 &e "o'6on7 n< "o##o7!on >!l(7 w!ll


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Corrosion Classi5i/ation Co%'ons

Re"&!;!&y (on!&o#!n '7!n Co##o7!on Cl77!>!"&!onCo'6on7 CCC@ !7 w! n en;!#on(en&-+e"'7e (ny o> &e "on&(!nn&7 e&e< >o# "onol#e "o##o7!;e !n n&'#e e-- y'#

>e"&!;ene77 o> 6oll'&!on "onol 7&e!e7-

ir


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ir


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Mild $ n en;!#on(en& 7'>>!"!en&ly well "onolle"&o#!n


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Ele/troni/s Com'onents Corrosion


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D"ST CC"M"LTION ON IC PINS


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"MPER +IRE CORROSION


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ELECTRICLLY S$ORTED D"E TO +TER


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DCS MINTENNCE


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Pe#!o


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' ' ,'rote/t t(e ele/tri/al system ande=%i'ment 5rom s%'er im'osed 7olta,es/a%sed by li,(tin, and a//idental/onta/t &it( (i,(er 7olta,e system1Eart(in, is also re=%ired to 're7ent t(eb%ild-%' o5 stati/ /(ar,es on e=%i'mentand materials1

n additional '%r'ose o5 eart(in, is to

establis( a ero 7olta,e re5eren/e'oint 5or t(e system1 T(is '%r'ose o5eart(in, is t(e one t(at is im'ortant toins%re 'ro'er e=%i'ment 'er5orman/e1

DCS MINTENNCE -ERT$IN#

ll t( t( ti ( ll b


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ll t(e eart( /onne/tions s(all be

7isible 5or ins'e/tion1 Conne/tions s(all be /are5%lly made1

Ea/( eart( system testin, 'ro7ision

to be made1 Dra&in, to be 're'ared 5or /onne/tion

o5 main eart( and eart( ele/trode1

ll materials65ittin,s et/1 "sed 5oreart(in, s(all /on5orm to Indian stands'e/i5i/ations1

SYSTEM ERT$IN#

Eart(in, o5 system is desi,ned 'rimarilyto 'reser7e t(e se/%rity o5 t(e system


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to 'reser7e t(e se/%rity o5 t(e system1

Pre7ents t(e 'assa,e o5 /%rrent t(ro%,(eart( %nder normal /onditions1

7oids t(e a//om'anyin, ris8s o5

ele/trolysis and inter5eren/e &it(/omm%ni/ation /ir/%its1

+(en any 5a%lt o//%rs a,ainst &(i/(eart(in, is desi,ned to ,i7e 'rote/tion

t(e 'rote/ti7e ,ear &ill o'erate to ma8et(e 5a%lty main (armless to t(ee=%i'ment in t(e 5ield1

E


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To ens%re 5reedom 5rom dan,ero%s

ele/tri/ s(o/8 7olta,e to 'ersons in t(earea1

To 'ro7ide /%rrent /arryin, /a'ability6bot( ma,nit%de and d%ration6 ade=%ate toa//e't t(e ,ro%nd 5a%lt /%rrent 'ermittedby t(e o7er /%rrent 'rote/ti7e system &it(o%t /reatin, a 5ire or e0'losi7e (aards tob%ildin, or /ontents1

To /ontrib%te to better 'er5orman/e o5 t(eele/tri/al system1

E


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6'#6o7e o> e'!6(en& #o'n"e7 7'" 7e'!6(en& en"lo7'#e7 "on#o( 7e#!o'7 7o". n


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It also 'ro7ides an intentional 'at( o5am'le /%rrent /arryin, /a'a/ity and

lo& im'edan/e t(at &ill /arry s%55i/ient

5a%lt /%rrent to ens%re ra'id o'erationo5 t(e /ir/%it o7er /%rrent 'rote/tion

de7i/e %nder,ro%nd 5a%lt /onditions1

To maintain ero 7olta,e on

e=%i'ment en/los%res d%rin, normal

o'eration

DCS MINTENNCE >ERT$IN# OF SYSTM


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DCS MINTENNCE >ERT$IN# SYSTEM


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ER$IN#PIT DETILS


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!OLT#E !RITION D!ERSE EFFECTS


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Over Voltage, Under Voltage,and voltageimbalancehave the following adverse eects:

Overheating of motors lead to insulation

breakdown. Imbalanced currents. Negative voltage sequence. Motor bearings failure.

Speed variation in motors. Reduced production qualit. Reduced motor e!cienc.

T$REE-P$SE IMBLNCE FFECTS

Negative Voltage Sequence.


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Negative Voltage Sequence.

Circulating currents. Increased current in neutralconductor.

Increased Neutral-to-Groundvoltage.

Overheating of motors -insulation breado!n.

"educed motor e#cienc$.

%otor bearings failure.

Increased maintenance of

equi&ment and machiner$. 'asted energ$ ( higher electricbills - )'* and )'+.

'asted investment ando&eration ca&ital.

S"R#ES TRNSIENTS PROBLEMS


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Increase maintenance anddo!ntime.

"educe lifetime of equi&ment. Cause com&uters to sto&

e,ecution of &rograms. Create false data in

com&uters. rase data in com&uter

memor$. "esult in hard!are damage. Cause damage to insulation in

motors.

Cause nuisance tri&&ing ofadustable-s&eed drives. 'asted energ$ /)'( )V01 and

)'+2.

LO+ PO+ER FCTOR PROBLEMS


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Increased line losses - I3". 'asted generation ca&acit$ /)V02. 'asted distribution ( transformer ca&acit$ /)V02.

'asted s$stem ca&acit$ /)V02. "educed s$stem e#cienc$ /)'2. Increased ma,imum demand /)V02 and related charges. 4ossible &o!er factor charges. Increased %aintenance of equi&ment and machiner$. 'asted energ$ ( higher electric bills - )'* 5 )'+.

'asted investment and o&eration ca&ital.

BSIC "PS SYSTEM


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Deltav Overview Workshop

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