Delta d product presentation
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Transcript of Delta d product presentation
Delta Quality Control
1
Delta D
1-PRODUCT OVERVIEW
3-ORDER
2-MARKET
4- COMPETITION BENCHMARK
Agenda
DELTA D
1. PRODUCT OVERVIEW
3
Delta : Product Features
Light and portable measurement unitJust 500g
High Capacity Li-Ion Battery16h power autonomy
Delta : Product Features
Wide Multicolor Display suitable for
Real time statistic feedbackTool and Pset Manual insertion
Curve View & AnalysisRoute View for operator selection
Delta : Product Features
Ergonomic support for table
To test easily tools with both hands
Belt Clip
For production line audit
Delta : Product Features
USB Port
Delta QC Programming & Export Data
ETHERNET RJ45
Delta QC Programming & Export DataCVi 3 calibration
RS232
Barcode connectivity for Pset selectionCVI Controller range autocal
Digital Static Transducer DSTOr analog ST with adapter
Digital Rotary Transducer DRT 4 & 5Or analog CMD with adapter
Digital Wrench Torque & Angle - DWTA
Delta D : Transducers connected
Delta1D,6D,7D
Delta 7D
Delta1D,6D,7D
Tool Check &Calibration
Residual Check
Delta D : Applications
Joint Analysis
Delta1D,6D,7D
Delta 7D
Delta 7D
Models – Delta 1DThe easiest way to test
Only Torque
Quick Tool Type & Test Selection
Without PC programming
Real Time Statistic
Min, Max, Avg, Standard Deviation
Data export to Delta QC software
1000 result stored in memory
10 Curve
Export to Delta QC software without license
Excel Export and Printing from PC
Models – Delta 1DThe easiest way to test
All torque wrench types
Nutrunners
Impulse tool
Tool Check Strategy for
Models – Delta 6DFull Tool Testing Capability
Torque & Angle
Tool Testing Strategies
Tool & PSet definition
By Manual Input or Delta QC Software
Route Management
Min, Max, Avg, Standard Deviation, Cm, Cmk
Last Curve on display
10 Curve saved, 5000 Results
Barcode RS232 connectivity
To start PSet, Operator code or V.I N.
Models – Delta 6DFull Tool Testing Capability
Capability Machine Test
Cm, Cmk
Integrated SPC Analysis
control charts X and Range
On-Board real time statistic calculation
Models – Delta 6DFull Tool Testing Capability
RS232 RJ45
Delta 6D Delta 7D
CVi
CVI 3
RS232
CViCCurrent Control
NEW
Delta 6D Delta 7D
FUTURE
Under D
evelopment
CVi Controllers calibration
READY
Models – Delta 6DFull Tool Testing Capability
Delta QC Software Communication
By USB or Ethernet
Delta QC Software LICENSED
Tool, PSet, Route Programming
Tool, PSet, Route & Transducer Database
Result Viever & export
Trace Viever & export
Curve Comparison
Statistic on-line viewer (only when Delta D connected to PC) – ISO NF CNOMO Stardard
Models – Delta 6DFull Tool Testing Capability
Delta QC Software ADVANCED
Same Delta QC Licensed features plus
Local SQL Results Database
Results and Trace database for off-line data control
All statistic available even when Delta D is not connected to PC
Models – Delta 7DFor quality Audit
All Delta 6D Features plus
Residual Torque Check with
Digital Wrench – Torque&Angle DWTA
The goal of quality control is to check how the residual torque in the joint compares with the torque applied during the tightening process 50 Nm 50 Nm
10%+-
Models – Delta 7DFor quality Audit
torque 50 Nm clamping
force 26 kN
residual torque 45 Nm residual clamping force 23,4 kN
In a perfect situation we would like to have the same torque value achieved during the tightening process.
In practice this is difficult as we have several combined influences:
the torque is less due to relaxation of the joint
Models – Delta 7DFor quality Audit
In some cases, we measure more torque due to the static coefficient of friction. This static friction torque does not indicate that there is a higher clamping force, but simply that the coefficient of friction is higher in a static condition and decreases once the parts start moving (dynamic)!
very high static friction coefficient
Models – Delta 7DFor quality Audit
Peak (Delta 7D with DWT)
Threshold / angle (Delta 7D with DWTA)
Loose / tighten (Delta 7D with DWTA)
Models – Delta 7DFor quality Audit
Residual Strategies
• The operator see the bolt start moving
it’s the breakaway point
• But there is some delay to stop moving the arm, due to body human being decision process
• Residual check value read on the display is different than breakaway point
Joint A
Peak Torque Strategy :
operator dependant
Models – Delta 7DFor quality Audit
Torque to Move Strategy (using DWTA)
• using the angle, Delta detect the Torque at a pre-defined achieved angle.
• the value detected after a rotation (2° in standard joints) is close to the real breakaway since the peak torque due to static friction is not measured like in peak mode.
Not operator dependant
Breakaway Torque Strategy
very high static
friction coefficient
Models – Delta 7DFor quality Audit
Models – Delta 7DFor quality Audit
For the right Pulse Tool torque setting
Yield Point Detection StrategyFor joint analysis
To setup correctly target tigthtening T&A
Models – Delta 7DFor quality Audit
Models Main Feature Resume
Features
• Measurement• Tools• Pset• Transducers• Cm–CmK• Route• Curve• Result• Residual Check• SPC• Yield Point• CVI auto-calibration• RS232 BarCode
Delta6D6159351020
T & Angle 10001000
AutomaticYesYes10
5000NoYesNoYesYes
Delta6D6159351020
T & Angle 10001000
AutomaticYesYes10
5000NoYesNoYesYes
Delta7D61593510306159351030
T & Angle10001000
AutomaticYesYes10
5000YesYesYesYesYes
Delta1D61593510106159351010
TorqueNoNo
AutomaticNo (Min, Max, Std Dev)
No10
1000NoNoNoNoNo
Delta1D61593510106159351010
TorqueNoNo
AutomaticNo (Min, Max, Std Dev)
No10
1000NoNoNoNoNo
More Than ProductivityMore Than Productivity