Dekpro™ Prestige Aluminum Rail System Level Railing ...€¦ · Dekpro™ Prestige Aluminum Rail...

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Dekpro™ Presge Aluminum Rail System Level Railing Installaon Instrucons Please read all instrucon completely before starng any installaon of DekPro™ Presge Railing Systems. It is the responsibility of the installer to meet all code and safety requirements and to obtain all required building permits. The deck and railing installer should determine and implement appropriate techniques for each installaon situaon. Dekpro™ or its distributors shall not be held liable for improper or unsafe installaons. Proper blocking must be in place before mounng posts. . Rail Secons come in nominal 6ſt & 8ſt lengths. (Actual rail lengths are 70.25” and 96.75” respecvely). Residenal default rail height when using DekPro™ Bracket Installaon jig is 38” and Commercial is 42”. Posts are available in RESIDENTIAL Rated (3.0” and 4” Sleeve) and COMMERCIAL (3” - .125” wall with 6 Boss channels). DekPro™ Presge Railings should be installed using good building principles in accordance with Local Building codes and the installaon guidelines. Consult your local building code official and check all Code Requirements before installing railings. DekPro™ Presge Railing has been tested by ATI and meets the most current tesng standards for IRC and IBC construcon codes AC273. Test report CCRR # 0233. For quesons contact Absolute Distribuon Inc., U.S. naonal distributor for DekPro™ Presge Railing Systems , at 800-335-5909 or www.AbsoluteDist.com SAFETY: Always be safe and follow all instrucons when using power tools and always wear safety goggles! Recommended Tools for Installaon Level Rubber Mallet 2-speed squares Cordless Drill / Impact driver Quick clamp grips Measuring Tape Miter saw with high tooth count blade 13/64” drill bit #3 screwdriver bit Ratchet set Rail Profiles & Hardware Top Rail Bottom Rail Top Rail Bracket Bottom Rail Bracket 3/4” Square Baluster All fasteners for aaching brackets to posts and rails are included in box kit. Anchors for posts are NOT provided due to varying installaon circumstances. #14 Type F, self-threading screws 12 included, 2 screws for each bracket aachment and 1 painted screw for securing rail profile to the bracket. Use a # 3 screwdriver bit for a sure fit. Stairs brackets include 3-#14 Type F and 2-#14 TEK screw. Foot block assembly has 3-#8 Type A, one for the connector and two for the shoe. #14 x1 Type F Bottom Rail Bracket Screw Level Railing Installaon Guide

Transcript of Dekpro™ Prestige Aluminum Rail System Level Railing ...€¦ · Dekpro™ Prestige Aluminum Rail...

Dekpro™ Prestige Aluminum Rail SystemLevel Railing Installation Instructions

• Please read all instruction completely before starting any installation of DekPro™ Prestige Railing Systems.• It is the responsibility of the installer to meet all code and safety requirements and to obtain all required building permits. The deck and railing installer should determine and implement appropriate techniques for each installation situation. Dekpro™ or its distributors shall not be held liable for improper or unsafe installations. • Proper blocking must be in place before mounting posts. .• Rail Sections come in nominal 6ft & 8ft lengths. (Actual rail lengths are 70.25” and 96.75” respectively).• Residential default rail height when using DekPro™ Bracket Installation jig is 38” and Commercial is 42”.• Posts are available in RESIDENTIAL Rated (3.0” and 4” Sleeve) and COMMERCIAL (3” - .125” wall with 6 Boss channels).• DekPro™ Prestige Railings should be installed using good building principles in accordance with Local Building codes and the installation guidelines. Consult your local building code official and check all Code Requirements before installing railings.• DekPro™ Prestige Railing has been tested by ATI and meets the most current testing standards for IRC and IBC construction codes AC273. Test report CCRR # 0233.• For questions contact Absolute Distribution Inc., U.S. national distributor for DekPro™ Prestige Railing Systems , at 800-335-5909 or www.AbsoluteDist.com• SAFETY: Always be safe and follow all instructions when using power tools and always wear safety goggles!

Level Railing Installation Guide

Recommended Tools for Installation

• Level• Rubber Mallet • 2-speed squares• Cordless Drill / Impact driver• Quick clamp grips

• Measuring Tape• Miter saw with high tooth count blade• 13/64” drill bit• #3 screwdriver bit• Ratchet set

Rail Profiles & Hardware

Top Rail Bottom RailTop RailBracket

Bottom RailBracket

3/4” SquareBaluster

All fasteners for attaching brackets to posts and rails are included in box kit. Anchors for posts are NOT provided due to varying installation circumstances. #14 Type F, self-threading screws 12 included, 2 screws for each bracket attachment and 1 painted screw for securing rail profile to the bracket. Use a # 3 screwdriver bit for a sure fit. Stairs brackets include 3-#14 Type F and 2-#14 TEK screw. Foot block assembly has 3-#8 Type A, one for the connector and two for the shoe.

#14 x1 Type F Bottom RailBracket Screw

Level Railing Installation Guide

Dekpro™ Prestige Aluminum Rail SystemLevel Railing Installation Instructions

3” Post Placement & Installation

3" Post

3/8" Diameter Lag

Deck Board

Wood Blocking

3" Post

3/8" diameter Carriage

Deck Board

Wood Blocking

Post Mounting Scenarios

3.75MIN.

3-1/2" min.

3" Post

27.6 MPa (4000 psi) MIN.Concrete

3/8" diameter X 3" long 'Redhead' Trubolt

Surface Mount using Carriage Bolt Surface Mount using Lag Bolt Surface Mount using Concrete Anchor

Step 1: LayoutLay out post placementIf stairs are involved it may be beneficial to startwith the stairs as they have some variability

Step 2: Surface Mount Post • Set post mount in place and mark four mounting holes. • Pre-drill four holes for 3/8” mounting bolts (hardware not supplied). • Set post mount in place and install mounting bolts. • Check mount with level and shim if necessary (using provided shims). (For 4” sleeve - Slide sleeve over existing wood 4x4) • Adjust height, if necessary, by cutting post to proper height.

Step 3: Finished PostInstall the included post cap andpost skirt for finished look.(Post Skirt comes as 2pc and can be added at the end.)

Installed Cap Installed Skirt

PIC

Level Rail Kit Assembly

Dekpro™ Prestige Aluminum Rail SystemLevel Railing Installation Instructions

* Dekpro™ boxes come with a cardboard rail combto help align and speed up rail kit assemblies

Kit Includes:1 - Top Rail (Baluster Connectors Installed)1 - Bottom Rail (Baluster Connectors Installed)2 - Bottom Rail Brackets2 - Top Rail Brackets1 - Rail SupportAluminum Balusters • 15 Balusters with 6’ kit • 21 Balusters with 8’ kit(All hardware is included to complete rail kit assembly)

Step 1: Cut Rails to SizeMeasure distance from post to post and deduct 1/4” from each end of rail. (1/4” accounts for Rail Connector)Measure bottom rail ensuring equal and maximum spacing from end of rail to the first baluster on both ends of the bottom rail.Cut bottom rail with a metal cutting blade (check manufacturer’s specs for proper blade).Repeat previous steps when measuring and cutting the top rail.

Step 2: Assemble Rail KitInsert balusters onto the baluster connectors of the bottom rail. Insert first two balusters from one end of top rail and progressively work you way to the other end to attach top rail to balusters (Rail packaging comes with a cardboard rail comb to help align and speed up rail kit assembly). After all connectors are engaged with the balusters a ratchet strap can be used to pull rails together tightly or use a rubber mallet to pound on rails until balusters are properly engaged.

←Ensure spacing on either end is equal

Cut Cut

Insert balusters progressively, until all balusters are engaged with connectors.

Pound rails together to ensureproper engagement throughout.

Dekpro™ Prestige Aluminum Rail SystemLevel Railing Installation Instructions

Level Railing Installation GuideMounting Rail to Post

Step 1: Attach Brackets To PostClamp Dekpro™ Quick Jig to Post.Predrill top rail holes then mount bracketPredrill bottom rail holes then mount bracketRemove Rail template

Step 2: Set Assembled Rail into BracketsDrop Railing into brackets and secure with screws

Step 3: Finish the Rail

Bottom

↓ ↓

Bottom

Top

Snap on bracket caps on for finish rail. ↓ ↓

1. Clamp Quick Jig 2. Predrill Holes 3. Attach Bracket

Top