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DeForest Enterprises, Inc. Focusing On Product Differentiation, Market Needs, & Performance Improvement Metal Panel Submersion Testing, 8/7/17

Transcript of DeForest Enterprises, Inc.deforest.net/wp-content/uploads/Metal-Panel-Corrosion-Testing-with... ·...

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DeForest Enterprises, Inc.Focusing On Product Differentiation, Market Needs, &

Performance Improvement

Metal Panel Submersion Testing, 8/7/17

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Metal Panel Submersion Testing

DeForest Standard Method

Panels halfway submerged in solution with corrosion inhibitor, in sealed glass jars

Top half of panels are in the vapor phase

Tested in solutions of standard hard water (100ppm as CaCO3 & 71ppm as chlorides),

unless otherwise noted

Corrosion inhibitors tested at varying concentrations (by weight)

Standard Metals

Aluminum Panels: Bare Aluminum, #2024

Steel Panels: Cold Rolled Steel (Mild), SAE 210

Copper Panels: #110 Copper (99.95% Cu)

Brass Panels: #260 Brass Alloy (30% Zn / 70% Cu)

DeForest Enterprises, Inc.Water Soluble Corrosion InhibitorsCorrosion Testing

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DeForest Enterprises, Inc.Water Soluble Corrosion Inhibitors (continued)

Corrosion Testing- In Standard Hard Water

• Bottom half of panels are submerged in solution containing corrosion inhibitor, top half of panels are in the vapor phase

• Solution contains 0.25% to 1.0% by weight corrosion inhibitor in hard water (100ppm CaCO3 / 71ppm as chloride)

NEW DeCORE AFCI-45: Amine-Free Corrosion Inhibitor

90 Day Results

2024 Bare Aluminum SAE 110 Cold Rolled Steel

Blank 1% 0.5% 0.25% Blank 1% 0.5% 0.25%

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DeForest Enterprises, Inc.Water Soluble Corrosion Inhibitors (continued)

Corrosion Testing- In Standard Hard Water

• Bottom half of panels are submerged in solution containing corrosion inhibitor, top half of panels are in the vapor phase

• Solution contains 0.25% to 1.0% by weight corrosion inhibitor in hard water (100ppm CaCO3 / 71ppm as chloride )

NEW DeCORE AFCI-45: Amine-Free Corrosion Inhibitor

90 Day Results

110 Copper Panels 260 Brass Panels

Blank 1.0% 0.5% 0.25% Blank 1.0% 0.5% 0.25%

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DeForest Enterprises, Inc.Water Soluble Corrosion Inhibitors (continued)

Corrosion Testing- In Standard Hard Water

• Bottom half of panels are submerged in solution containing corrosion inhibitor, top half of panels are in the vapor phase

• Solution contains 0.25% to 1.0% by weight corrosion inhibitor in hard water (100ppm CaCO3 / 71ppm as chloride)

NEW DeCORE AFCI-45: Amine-Free Corrosion Inhibitor

ONE-YEAR Results

2024 Bare Aluminum SAE 110 Cold Rolled Steel

0.25% 0.5% 1.0% 0.25% 0.5% 1.0%

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DeForest Enterprises, Inc.Water Soluble Corrosion Inhibitors (continued)

Corrosion Testing- In Standard Hard Water

• Bottom half of panels are submerged in solution containing corrosion inhibitor, top half of panels are in the vapor phase

• Solution contains 0.25% to 1.0% by weight corrosion inhibitor in hard water (100ppm CaCO3 / 71ppm as chloride )

NEW DeCORE AFCI-45: Amine-Free Corrosion Inhibitor

ONE YEAR Results

110 Copper Panels 260 Brass Panels

0.25% 0.5% 1.0% 0.25% 0.5% 1.0%

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DeForest Enterprises, Inc.Water Soluble Corrosion Inhibitors (continued)

Corrosion Testing: Flash Rust Protection at pH ~3 to ~5.5

Procedure: Cold rolled steel panels were placed into each solution and allowed to soak for ~1 hour at room

temperature. The steel panels were removed and allowed to air dry without rinsing.

No rust forms on the panels if DeCORE AFCI-45 present.

DeCORE AFCI-45 @ 1% by weight (0.45% active)

SAE 110 Cold Rolled Steel

First Beaker: Acidified tap water

(pH 7.01) with a few drops of a

10% citric acid solution to finalpH 5.35

Second Beaker: 1% by weight

DeCORE AFCI-45 added to acidified tap water to final pH 5.39

Third Beaker: Acidified distilled

water (pH 5.53) with a few drops of

a 10% citric acid solution to final pH 3.45

Fourth Beaker: 1% by weight

DeCORE AFCI-45 added to

acidified distilled water to final pH 5.38

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DeForest Enterprises, Inc.Hydrotrope Cloud Point Comparison

5% NP-9 w/ 3.75% hydrotrope (by weight, as-is)

SMP = Sodium Metasilicate Pentahydrate / TKPP = Tetrapotassium Pyrophosphate / SXS-40 = Sodium Xylene Sulfonate 40%

0

10

20

30

40

50

60

70

80

90

5% NaOH 10% NaOH 5% TKPP 5% SMP

Clo

ud

Po

int

(C)

Test Formulation: 5% NPE-9, 3.75% Hydrotrope (by wt.), 91.25% Electrolyte

DeCORE AFCI-45

DeTROPE CA-100 (50% soln)

DeTROPE SA-45

DePHOS H-66-872

SXS-40

No hydrotrope

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DeForest Enterprises, Inc.Water Soluble Corrosion Inhibitors Corrosion Testing- In Standard Hard Water

DeCORE APCI-95MOD, Copper Panels

1% 0.25% No Inhibitor 1% 0.25% No Inhibitor

120 Days One Year

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DeForest Enterprises, Inc.Water Soluble Corrosion Inhibitors

Corrosion Testing- In Standard Hard Water

DeCORE APCI-95MOD, Brass Panels

1% 0.25% No Inhibitor 1% 0.25% No Inhibitor

120 Days One Year

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DeForest Enterprises, Inc.Water Soluble Corrosion InhibitorsCorrosion Testing- In Standard Hard Water

DeCORE APCI-95MOD, Steel Panels

1% 0.25% No Inhibitor 1% 0.25% No Inhibitor

120 Days One Year

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DeForest Enterprises, Inc.Water Soluble Corrosion InhibitorsCorrosion Testing- In Standard Hard Water

DeCORE APCI-95MOD, Aluminum Panels

1% 0.25% No Inhibitor 1% 0.25% No Inhibitor

120 Days One Year

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DeForest Enterprises, Inc.Water Soluble Corrosion InhibitorsCorrosion Testing- In Standard Hard Water

DeCORE IDMT-100, Copper Panels

No Inhibitor, 0.25%, 0.5%

90 Days 9 Months

No Inhibitor , 0.25%, 0.5%

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DeForest Enterprises, Inc.Water Soluble Corrosion InhibitorsCorrosion Testing- In Standard Hard Water

DeCORE IDMT-100, Brass Panels

No Inhibitor, 0.25%, 0.5%

90 Days 9 Months

No Inhibitor , 0.25%, 0.5%

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DeForest Enterprises, Inc.Water Soluble Corrosion InhibitorsCorrosion Testing- In Standard Hard Water

DeCORE IDMT-100, Steel Panels

No Inhibitor, 0.25%, 0.5%

90 Days 9 Months

No Inhibitor , 0.25%, 0.5%, 1%

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DeForest Enterprises, Inc.Water Soluble Corrosion InhibitorsCorrosion Testing- In Standard Hard Water

DeCORE IDMT-100, Aluminum Panels

No Inhibitor, 0.25%, 0.5%

90 Days 9 Months

No Inhibitor, 0.25%, 0.5%, 1%

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DeForest Enterprises, Inc.Water Soluble Corrosion InhibitorsCorrosion Testing- In Standard Hard Water

0.5% DeCORE IMT-100LF, Steel Panels30 Days in Standard Hard Water (71 ppm as chloride)

No Inhibitor Room Temp 50°C

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DeForest Enterprises, Inc.Water Soluble Corrosion InhibitorsCorrosion Testing- In Standard Hard Water

0.5% DeCORE IMT-100LF, Steel Panels

9 Months, Standard Hard Water (71 ppm as chloride)

No Inhibitor Room Temp

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DeForest Enterprises, Inc.Water Soluble Corrosion InhibitorsCorrosion Testing- In Higher Chlorides

0.5% DeCORE IMT-100LF, Steel Panels30 Days in Higher Chlorides (200 ppm as CaCO3 & 142 ppm as chloride)

No Inhibitor Room Temperature

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DeForest Enterprises, Inc.Water Soluble Corrosion InhibitorsCorrosion Testing- In Standard Hard Water

DeTROPE CA-100, 9 Month Results

No Inhibitor, 0.25%, 0.5%, 1%

Aluminum Panels Steel Panels

No Inhibitor, 0.25%, 0.5%, 1%

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DeForest Enterprises, Inc.Water Soluble Corrosion InhibitorsCorrosion Testing- In Standard Hard Water

DeCORE SCI-45ECO, Steel Panels

1% 0.5% 0.25% No Inhibitor

90 Day Results

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DeForest Enterprises, Inc.DeTERIC LP Corrosion Inhibition PropertiesCorrosion Testing in Standard Hard Water

Hard Water: 100ppm CaCO3 / 71ppm as chloride

Cold Rolled Steel, 72 hours

Blank 0.5% active

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DeForest Enterprises, Inc.DeTERIC LP Corrosion Inhibition PropertiesCorrosion Testing in Standard Hard Water

Hard Water: 100ppm CaCO3 / 71ppm as chloride

Aluminum, 72 hours

Blank 0.5% active

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DeForest Enterprises, Inc.DeTERIC LP Corrosion Inhibition PropertiesCorrosion Testing- In Acids

In 10% HCl (by weight), Cold Rolled Steel

72 hours

Blank 0.1% active

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DeForest Enterprises, Inc.DeTERIC LP Corrosion Inhibition PropertiesCorrosion Testing- In Acids

Blank 0.1% active

72 hours 72 hours

Blank 0.1% active

In 10% Phosphoric Acid (by wt.)

Cold Rolled Steel

In 10% Sulfuric Acid (by wt.)

Cold Rolled Steel

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DeForest Enterprises, Inc.DeTERIC LP Corrosion Inhibition PropertiesCorrosion Testing- In Acids

In 10% HCl (by weight)

24 hours, Aluminum Panels

Blank 0.1% active

48 hours, Aluminum Panels

Blank 0.1% active

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DeForest Enterprises, Inc.DeTERIC LP Corrosion Inhibition PropertiesCorrosion Testing- In Acids

In 10% Sulfuric Acid (by weight)

24 hours, Aluminum

Blank 0.1% active

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DeForest Enterprises, Inc.Thank You!

DeForest Enterprises, Inc.Amtec Center

6421 Congress Avenue

Boca Raton, FL 33487

561-994-9696

561-994-9995 (fax)

Website: www.deforestenterprises.com

Send inquiries to [email protected]