Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused...

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Defects or Imperfections in Solids Chapter four

Transcript of Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused...

Page 1: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Defects or Imperfections in Solids

Chapter four

Page 2: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Imperfections

�Crystal defects are imperfections in crystalscaused by deviations from the individuallattice structure

�Actually, all crystals are imperfect�Actually, all crystals are imperfect

� “Crystals are like people, it’s their defects that make them more interesting.”

� Imperfections give properties of crystallinesolids, i.e. they dominate the materialproperties

Page 3: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

We can classify defects

by dimensions:

�Point defects

�Line defects�Line defects

�Planar or surface defects

�Volume or bulk defects

Page 4: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Types of Point Defects

�Vacancy

� Interstitial

�Substitutional

� Larger

� Smaller

�Frenkel

�Schottky

Page 5: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Vacancies

�There are naturally occurring vacancies in all crystals

�The number of vacancies goes up as the temperature goes up

You can calculate the number of �You can calculate the number of vacancies

Nv = N exp( -Qv /RT )

� Depending on the units for Q, you may use the

Stephan Boltmann constant instead of R

Page 6: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

� N is the total number of sites in a sample

� Nv is the number of vacancies

� Q is the activation energy for the formation of a

vacancy

� R is the gas constant, 1.987 cal/mole.K

or 8.31 J/mol.K

�Nv goes up exponentially with temperature

�What happens to the predicted density if you have a lot of vacancies?

�What is the self interstitial atom?

Page 7: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Interstitial atoms

� An atom must be fairly tiny to fit into the

interstitial holes

� Hydrogen and Helium can diffuse fairly rapidly

through metals by moving through the

interstitial holesinterstitial holes

� Interstitial Carbon is commonly used to

strengthen iron

Page 8: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Substitutional atoms

�Atom replaces the host atom of materials

�What is the solid solution?

�Which factors affected the dissolving of solute in the solvent?solute in the solvent?

Page 9: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Surface and Grain Boundaries

� The atoms at the boundary of a grain or on

the surface are not surrounded by other

atoms – they are not held in place as strongly

� Grains don’t line up perfectly where the grain � Grains don’t line up perfectly where the grain

boundaries meet – that’s an imperfection too.

� Dislocations can usually not cross grain

boundaries

Page 10: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

ASTM Grain Size

�N = 2n-1

�N is the number of grains per square inch at a magnification of 100

n is the ASTM grain size�n is the ASTM grain size

Page 11: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Strength of a Material

� Based on the bond strength most materials

should be much stronger than they are

� From Chapter one we know that the strength

for an ionic bond should be about 106 psifor an ionic bond should be about 10 psi

� More typical strength is 40*103 psi

� Why?

� Materials must not usually fail by breaking

bonds!!

Page 12: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Dislocations

�Line imperfections in a 3D lattice

�Edge

�Screw

�Mixed

Page 13: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Deformation

�Deformation of materials occurs when a line defect (dislocation) moves through the material

�Be sure to watch the video from the text�Be sure to watch the video from the text

Page 14: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Edge Dislocation

�Extra plane of atoms

�See the animations in the text

�Burgers vector

� Deformation direction

� For edge dislocations it is perpendicular to

the dislocation line

Page 15: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Screw Dislocation

�A ramped step

�Burgers vector

� Direction of the displacement of the atoms

For a screw dislocation it is parallel to the � For a screw dislocation it is parallel to the

line of the dislocation

�Harder to visualize than edge dislocations

Page 16: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Deformation

�When a shear force is applied to a material, the dislocations move

�Do the “paper clip” experiment

�Real materials have lots of dislocations, �Real materials have lots of dislocations, therefore the strength of the material depends on the force required to make the dislocation move, not the bonding energy

Page 17: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

What happens when a

dislocation runs into a flaw?

�Takes more energy to move “over the flaw” – See the video

�May stop moving all together

Therefore, introducing flaws into the �Therefore, introducing flaws into the material, actually strengthens it!!

Page 18: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Dislocation Interactions

� Dislocation tangles

� When dislocations run into each other you get the

traffic jam effect

� More dislocations actually increase the strength of

a materiala material

� (Remember – real materials already have a lot of

dislocations – just like SLC already has a lot of

traffic)

� More traffic results in grid lock, not more cars

moving

Page 19: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Frank Read Source

�Produces more dislocations

�Applying a force to the material increases the number of dislocations

Traffic jams are more common�Traffic jams are more common

�Called “strain hardening” or “cold work” and is discussed in Chapter 7

Page 20: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Slip

�When dislocations move slip occurs� Direction of movement – same as the

Burgers vector

�Slip is easiest on close packed planes�Slip is easiest on close packed planes

�Slip is easiest in the close packed direction

�See the table on the “Slip” card in the text

Page 21: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Slip

�Affects

� Ductility

� Material Strength

Page 22: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Schmidt’s Law

� In order for a dislocation to move in its slip system, a shear force acting in the slip direction must be produced by the applied force.applied force.

� Note – Schmidt’s law is not covered by

Russ

Page 23: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Schmidt’s Law

Normal

to slip λφ

σ = F/A

Slip directionto slip

plane

Ao

Ατr = Fr / A - Resolved Shear

Stress

Page 24: Defects or Imperfections in SolidsImperfections Crystal defects are imperfections in crystals caused by deviations from the individual lattice structure Actually, all crystals are

Schmidt’s Law

�Fr = F cos(λ)

�Α = Α0/cos(φ)

� τ = σ cos(φ) cos(λ)

� Where:� Where:� τ = Fr / A = resolved shear stress in the slip

direction

� σ = F/Ao = unidirectional stress applied to the cylinder