Decorative Laminate Veneer Cabinet...
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B.22.1 V16.3 (Phone) 1-800-237-1326 6:00AM - 4:30PM CST (24 Hour Fax) 1-608-781-3667 .com ® ® C Features of Decorative Laminate Veneer (DLV) Doors, Drawer Fronts & Accessories Materials Stile and Rail Profiles and Accessory Molding Profiles are manufactured using a premium grade of MDF. The MDF is profiled to tight tolerances, and then “wrapped” with Decorative Laminate Veneer (DLV) using precision Profile Wrapping Machines. Door center panels are 6mm thick Thermally Fused Melamine (TFM) that perfectly matches the Decorative Laminate Veneer. These are “prefinished” products that require no additional finishing. Note: Other matching complimentary products exist within the industry, such as HPL, edgebanding, 3DL and other thicknesses of TFM. These products use the same names and numbers as noted in the chart below. Construction Doors and drawer fronts use mitered construction similar to that used for all WalzCraft solid wood doors and drawer fronts that utilize mitered construction. This ensures that the grain direction on all the parts of a 5-piece door are similar to the grain direction on a solid wood door. The combination of precisely wrapped stile and rail stock combined with WalzCraft’s carefully monitored miter machining and assembly process produces joints of exceptional quality. Quality Features of Decorative Laminate Veneer (DLV) Doors and Drawer Fronts • Construction: Five-piece miter construction. Stiles & rails with perpendicular grain direction provide the overall look of a finished wood door. • Dimensional Stability: Premium MDF means less expansion and contraction and doors stay flatter than wood doors. • Heat Resistance: Great resistance to delamination up to 185° Fahrenheit. • Color Consistency: Color consistency and fade resistance similar to melamine. Better color stability over time than solid wood doors. • Environment: All components meet Carb2 standards for an environmentally friendly product. • Bacteria Resistance: DLV products have an anti-microbial additive that is good for the life of the product. • Easy Care: Clean with a non-abrasive detergent and a damp sponge or cloth. • Scratch Resistance: Decorative Laminate Veneers are extremely scratch resistant. Prefinished All Decorative Laminate Veneer doors, drawer fronts and accessories are prefinished, no additional finishing is needed. • Doors. • Drawer Fronts. • Accessory Moldings. • 4' x 8' [1219.2mm x 2438.4mm] matching laminate sheets for installation using contact cement. • 4' x 8' [1219.2mm x 2438.4mm] matching laminate with PSA back. • Edgebanding Rolls. • Stile & Rail Profile Stock (9' [2743.2mm] lengths only). Decorative Laminate Veneer (DVL) / Prism Laminates Cross Reference DLV / Prism Color Coffee Groovz White Aria Licorice Groovz Arctic Groovz DLV / Prism Texture AuthenTICK Suede Medina AuthenTICK AuthenTICK Prism Number WF395 W400 WF340 WF392 WF394 Please note that Prism was formerly Flakeboard. Decorative Laminate Veneer (DLV) Doors & Accessories Decorative Laminate Veneer (DLV) Doors & Drawer Fronts Cabinet Door & Drawer Front Options B ► For PRICING ► See Section B.22 in our current Wholesale Pricing Catalog. Decorative Laminate Veneer (DLV) Flat Panel Mitered Doors • Available in 5 Colors • 3 Stile & Rail Profiles (Various Widths & GRF Options) • Accessories ◦ 4' x 8' Sheets of Matching Melamine ◦ 4' x 8' Sheets of Laminate (Non-Adhesive) ◦ 4' x 8' Sheets of Laminate (3M PSA) ◦ 4 Moldings ◦ Edgebanding Rolls ◦ Stile & Rail Profile Stock (9' Lengths Only) Style: 41M Style: 41M* Drawer Front
Transcript of Decorative Laminate Veneer Cabinet...
B.22.1V16.3
(Phone) 1-800-237-1326 6:00AM - 4:30PM CST (24 Hour Fax) 1-608-781-3667 .com®® C
Features of Decorative Laminate Veneer (DLV) Doors, Drawer Fronts & AccessoriesMaterialsStile and Rail Profiles and Accessory Molding Profiles are manufactured using a premium grade of MDF. The MDF is profiled to tight tolerances, and then “wrapped” with Decorative Laminate Veneer (DLV) using precision Profile Wrapping Machines. Door center panels are 6mm thick Thermally Fused Melamine (TFM) that perfectly matches the Decorative Laminate Veneer. These are “prefinished” products that require no additional finishing. Note: Other matching complimentary products exist within the industry, such as HPL, edgebanding, 3DL and other thicknesses of TFM. These products use the same names and numbers as noted in the chart below.
ConstructionDoors and drawer fronts use mitered construction similar to that used for all WalzCraft solid wood doors and drawer fronts that utilize mitered construction. This ensures that the grain direction on all the parts of a 5-piece door are similar to the grain direction on a solid wood door. The combination of precisely wrapped stile and rail stock combined with WalzCraft’s carefully monitored miter machining and assembly process produces joints of exceptional quality.Quality Features of Decorative Laminate Veneer (DLV) Doors and Drawer Fronts • Construction: Five-piece miter construction. Stiles & rails with perpendicular grain direction provide the overall look of a finished wood door. • Dimensional Stability: Premium MDF means less expansion and contraction and doors stay flatter than wood doors. • Heat Resistance: Great resistance to delamination up to 185° Fahrenheit. • Color Consistency: Color consistency and fade resistance similar to melamine. Better color stability over time than solid wood doors. • Environment: All components meet Carb2 standards for an environmentally friendly product. • Bacteria Resistance: DLV products have an anti-microbial additive that is good for the life of the product. • Easy Care: Clean with a non-abrasive detergent and a damp sponge or cloth. • Scratch Resistance: Decorative Laminate Veneers are extremely scratch resistant.PrefinishedAll Decorative Laminate Veneer doors, drawer fronts and accessories are prefinished, no additional finishing is needed. • Doors. • Drawer Fronts. • Accessory Moldings. • 4' x 8' [1219.2mm x 2438.4mm] matching laminate sheets for installation using contact cement. • 4' x 8' [1219.2mm x 2438.4mm] matching laminate with PSA back. • Edgebanding Rolls. • Stile & Rail Profile Stock (9' [2743.2mm] lengths only).
Decorative Laminate Veneer (DVL) / Prism Laminates Cross ReferenceDLV / Prism Color Coffee Groovz White Aria Licorice Groovz Arctic GroovzDLV / Prism Texture AuthenTICK Suede Medina AuthenTICK AuthenTICKPrism Number WF395 W400 WF340 WF392 WF394Please note that Prism was formerly Flakeboard.
Decorative Laminate Veneer (DLV) Doors & Accessories
Decorative Laminate Veneer (DLV) Doors & Drawer Fronts
Cabinet Door & Drawer Front Options
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► For PRICING ► See Section B.22 in our current Wholesale Pricing Catalog.
Decorative Laminate Veneer (DLV) Flat Panel Mitered Doors • Available in 5 Colors • 3 Stile & Rail Profiles (Various Widths & GRF Options) • Accessories ◦ 4' x 8' Sheets of Matching Melamine ◦ 4' x 8' Sheets of Laminate (Non-Adhesive) ◦ 4' x 8' Sheets of Laminate (3M PSA) ◦ 4 Moldings ◦ Edgebanding Rolls ◦ Stile & Rail Profile Stock (9' Lengths Only)Style: 41M
Style: 41M*Drawer Front
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Decorative Laminate Veneer (DLV) Doors & Accessories Cabinet Door & Drawer Front Options
B
► For PRICING ► See Section B.22 in our current Wholesale Pricing Catalog.
Coffee Groovz(AuthenTICK Texture)
Licorice Groovz(AuthenTICK Texture)
Aria(Medina Texture)
Arctic Groovz(AuthenTICK Texture)
White(Suede Texture)
Decorative Laminate Veneer (DLV) Colors / Textures
Decorative Laminate Veneer (DLV) Stile & Rail Profiles
DLV4300-73
DLV4346-57
Stile & Rail profiles continued on next page.
DLV4858-38GRF Not Available with
1½" Wide Profile
DLV4300-73 GRF
DLV4346-57 GRF
MHB 5.0mm MHB 5.0mm
MHB 5.0mm MHB 5.0mm
MHB n/a
MHB = Minimum hinge bore setback at 12.7mm deep.
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Decorative Laminate Veneer (DLV) Doors & AccessoriesCabinet Door & Drawer Front Options
B
► For PRICING ► See Section B.22 in our current Wholesale Pricing Catalog.
Decorative Laminate Veneer (DLV) Stile & Rail Profiles
DLV4546-76
DLV4459-57
GRF Not Available with1½" Wide Profile
DLV4741-63
DLV4856-38
DLV4857-38
DLV4546-76 GRF
DLV4459-57 GRF
GRF Not Available with1½" Wide Profile
DLV4741-63 GRF
MHB -5.0mm MHB -5.0mm
MHB -5.0mm MHB -5.0mm
MHB n/a
MHB -5.0mm
MHB n/a
MHB -5.0mm
MHB = Minimum hinge bore setback at 12.7mm deep.
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Decorative Laminate Veneer (DLV) Doors & Accessories Cabinet Door & Drawer Front Options
B
► For PRICING ► See Section B.22 in our current Wholesale Pricing Catalog.
CrownMolding
#5027
Decorative Laminate Veneer (DLV) Accessory Moldings
CrownMolding
#4766
Scribe / BattenMolding #4632
Base BoardMolding #4794
Technical Notes: Decorative Laminate Veneer (DLV) Doors & AccessoriesCabinet Door & Drawer Front Options (Chapter B)
1 Door Styles Available as Style 41M Flat Panel Mitered doors and Style 41M* Flat Panel Miter drawer fronts only.
Convex / Concave Options (Chapter D)1 Convex / Concave Decorative Laminate Veneer (DLV) doors and drawer fronts are not available convex / concave.
Notes Continued on Next Page...
Ordering & Pricing Notes: Decorative Laminate Veneer (DLV) Doors & AccessoriesOrdering Guidelines
1 Order Forms
Doors & Drawer Fronts: Please use Door and/or Drawer Front Order Forms (E•Z Forms #2 and #3).Molding, Edgebanding, : Please use Molding & Miscellaneous Order Form (E•Z Form #5).Sheet Stock: Please use Sheet Goods Order Form (E•Z Form #8.2) and part #185.Stile & Rail Profile Stock: Please use Face Frame Stock Order Form (E•Z Form #9).Pricing
1 Pricing Please see Section B.22 of our current Wholesale Pricing Catalog.
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Decorative Laminate Veneer (DLV) Doors & AccessoriesCabinet Door & Drawer Front Options
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Finish Options (Chapter R)
1 Colors / Textures Available in the five colors shown at the beginning of this section. Each color is only available in the tex-ture that it’s noted with.
Functional Options (Chapter F)
1 Hinge Boring
Only available with the 35mm hinge bore options (HBP100 - HBP500) from Section F.1.Not available with 1½" [38.1mm] wide profiles.Please check the compatibility of these options with the DLV profiles of your choice. Compatibility charts can be found on our website under Resources/Technical Information.
2 DLV4300-73 / DLV4346-57 The -5.0mm Hinge boring drill distance is also available for these profiles.
General Information (Chapter A)
1 Grain Direction Arrows shown throughout the catalog indicate standard grain direction. Grain direction may be specified at NO additional cost.
2 Ready to Assemble (RTA) Ready to Assemble (RTA) is available as an option for DLV doors and drawer fronts. Assemble machined joints with wood glue.
( )
Molding Options (Chapter N)1 Molding Profiles Available in the four profiles shown on the previous page.
Profile Options (Chapter E)1 Stile & Rail Profiles Available in three stile & rail profiles of various widths and GRF options.
Sizes / Dimensions1 Thickness Only available in the thicknesses indicated on the profile drawings.2 Stile & Rail Widths Stile & rail widths are fixed at the sizes indicated on the profile drawings.
3Minimum Door andDrawer Front Sizesper Stile & Rail Profile
DLV4300-73: 7¼" x 7¼" [184.2mm x 184.2mm] DLV4346-57: 6" x 6" [152.4mm x 152.4mm]DLV4459-57: 6" x 6" [152.4mm x 152.4mm]DLV4546-76: 7½" x 7½" [190.5mm x 190.5mm]DLV4741-63: 6½" x 6½" [165.1mm x 165.1mm]DLV4856-38: 4½" x 4½" [114.3mm x 114.3mm]DLV4857-38: 4½ x 4½" [114.3mm x 114.3mm]DLV4858-38: 4½ x 4½" [114.3mm x 114.3mm]
Sheet Stock Options (Chapter K)
1 Laminate Sheets with Paper Back, Non-Adhesive
Rough Cut Stock Sizes (RCSS) Only available in the following sizes: 4'x8', 2'x8', 4'x4', 2'x4'.Ripped to Rough Width (RTRW) Available in customer specified widths x 8' long only.
2 Laminate Sheets withPaper Back, 3M PSA
Rough Cut Stock Sizes (RCSS) Only available in the following sizes: 4'x8', 2'x8', 4'x4', 2'x4'.Ripped to Rough Width (RTRW) Available in customer specified widths x 8' long only.
3 Matching Melamine (2S)
Rough Cut Stock Sizes (RCSS) Only available in the following sizes: 4'x8', 2'x8', 4'x4', 2'x4'.Ripped to Rough Width (RTRW) Available in customer specified widths x 8' long only.
Precision Cut to Size (PCTS) Available in customer specified widths and lengths (any size piece that the sheet will yield).
Technical Notes: Decorative Laminate Veneer (DLV) Doors & Accessories...continuedDealer Aid Options (Chapter T)
1 6" Sample Product Program
6" samples of the molding profiles are available upon request. Moldings #4632, 4766 and #4794 are only available in Arctic Groovz. Molding #5027 is only available in White. See Product Samples - Section T.2 for more information.
2 Promotional Items
Stile & Rail Profile Sample Sets are available upon request and include one 6" length of the following profile / color combinations: DLV4300-73 / Coffee Groovz, DLV4346-57 / White, DLV4546-76 / Aria, DLV4459-57 / Licorice Groovz and DLV4741-63 / Arctic Groovz. See Product Samples - Section T.2 for more information. Use part #184580.
Design Options (Chapter G)
1 Stile & Rail Profile Stock Stile & Rail Profile Stock is available with or without the GRF cut in 9' [2743.2mm] lengths only.9' [2743.2mm] lengths can only ship via Spee•Dee or common carrier.
