Data sheet - sql03.ab-resale.com

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Data sheet Page: 1 / 11 ETLZ050-050-160 GGSAV11D200224 BKSBIE4 PD2E Inline pump Operating data Operating data determined for maximum inlet pressure Design Minimum requirements for hot water quality: treatment acc. to VdTÜV regulation TCH 1466 and solids content up to max. 5 mg/l. Requested flow rate Requested developed head Pumped medium Water, heating water Heating water up to 100°C (max.), acc. to VDI 2035 Not containing chemical and mechanical substances which affect the materials Ambient air temperature 20.0 °C Fluid temperature 90.0 °C Actual flow rate 35.00 m³/h Actual developed head 10.00 m Efficiency 54.7 % MEI (Minimum Efficiency Index) 0.70 Power absorbed 1.68 kW Pump speed of rotation 1789 rpm NPSH required 3.81 m Permissible operating pressure 16.00 bar.g Fluid density 965 kg/m³ Fluid viscosity 0.33 mm²/s Suction pressure max. 1.00 bar.g Suction pressure min. 1.00 bar.g NPSH available 13.70 m Mass flow rate 9.38 kg/s Max. power on curve 1.86 kW Discharge press. 1.95 bar.g Min. allow. flow for continuous stable operation 6.13 m³/h Min. allow. mass flow for continuous stable operation 1.64 kg/s Shutoff head 15.80 m Max. allow. mass flow 12.55 kg/s Design Twin system one full duty + one standby pump Tolerances to ISO 9906 Class 3B; below 10 kW acc. to paragraph 4.4.2 Pump standard Without Design Close coupled twin inline Orientation Vertical Suction nominal dia. DN 50 Suction nominal pressure PN 16 Suction position 180° (down) Suction flange drilled according to standard EN1092-2 Discharge nominal dia. DN 50 Discharge norminal pressure PN 16 Discharge position top (0°/360°) Discharge flange drilled according to standard EN1092-2 Shaft seal Single acting mechanical seal Manufacturer KSB Type 1 Material code BQ1EGG-WA Shaft seal code 11 Sealing plan Single-acting mechanical seal with vented chamber (A-type casing cover, taper bore) Seal chamber design Conical seal chamber (A-type cover) Contact guard With Wear ring Casing wear ring Impeller diameter 174.0 mm Free passage size 11.5 mm Direction of rotation from drive Clockwise Bearing bracket construction Close-coupled Bearing bracket size 25 Bearing type Anti-friction bearings Lubrication type Grease Color Vermilion (RAL 2002)

Transcript of Data sheet - sql03.ab-resale.com

Page 1: Data sheet - sql03.ab-resale.com

Data sheet

Page: 1 / 11

ETLZ050-050-160 GGSAV11D200224 BKSBIE4 PD2EInline pump

Operating data

Operating data determined for maximum inlet pressure

Design

Minimum requirements for hot water quality: treatment acc. toVdTÜV regulation TCH 1466 and solids content up to max. 5mg/l.

Requested flow rate

Requested developed headPumped medium Water, heating water

Heating water up to 100°C(max.), acc. to VDI 2035Not containing chemical andmechanical substances whichaffect the materials

Ambient air temperature 20.0 °CFluid temperature 90.0 °C

Actual flow rate 35.00 m³/hActual developed head 10.00 mEfficiency 54.7 %MEI (Minimum EfficiencyIndex)

≥ 0.70

Power absorbed 1.68 kWPump speed of rotation 1789 rpmNPSH required 3.81 mPermissible operatingpressure

16.00 bar.g

Fluid density 965 kg/m³Fluid viscosity 0.33 mm²/sSuction pressure max. 1.00 bar.gSuction pressure min. 1.00 bar.gNPSH available 13.70 mMass flow rate 9.38 kg/sMax. power on curve 1.86 kW

Discharge press. 1.95 bar.gMin. allow. flow for continuousstable operation

6.13 m³/h

Min. allow. mass flow forcontinuous stable operation

1.64 kg/s

Shutoff head 15.80 mMax. allow. mass flow 12.55 kg/sDesign Twin system one full duty +

one standby pumpTolerances to ISO 9906Class 3B; below 10 kW acc.to paragraph 4.4.2

Pump standard WithoutDesign Close coupled twin inlineOrientation VerticalSuction nominal dia. DN 50Suction nominal pressure PN 16Suction position 180° (down)Suction flange drilledaccording to standard

EN1092-2

Discharge nominal dia. DN 50Discharge norminal pressure PN 16Discharge position top (0°/360°)Discharge flange drilledaccording to standard

EN1092-2

Shaft seal Single acting mechanical sealManufacturer KSBType 1Material code BQ1EGG-WA

Shaft seal code 11Sealing plan Single-acting mechanical seal

with vented chamber (A-typecasing cover, taper bore)

Seal chamber design Conical seal chamber (A-typecover)

Contact guard WithWear ring Casing wear ringImpeller diameter 174.0 mmFree passage size 11.5 mmDirection of rotation fromdrive

Clockwise

Bearing bracket construction Close-coupledBearing bracket size 25Bearing type Anti-friction bearingsLubrication type GreaseColor Vermilion (RAL 2002)

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Data sheet

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ETLZ050-050-160 GGSAV11D200224 BKSBIE4 PD2EInline pump

Driver, accessories

Materials G

Unalloyed cast iron components: pH = 9 to 10.5 and O2content <= 0.02 mg/kg.

Driver type Electric motorDrive standard mech. IECModel (make) KSB SuPremE®Type series motormanufacturer

SuPremE C2 (with mountingplate for PumpDrive 2, nonremovable)

Drive supplied by Standard motor supplied byKSB - mounted by KSB

Motor const. type V1Motor size 100LEfficiency class Efficiency class IE4 acc.

IEC/TS 60034-30-2 (2016) –free of magnets. Theefficiency of the motor for aquadratic torque-speedcharacteristic is > 95% of thenominal efficiency even at25% of the nominal power.

Speed control selection Speed adjustmentFrequency 50 HzDesigned for operation withfrequency inverter

Yes

Rated voltage 400 VRated power P2 2.20 kWAvailable reserve 31.08 %

Rated current 5.7 AInsulation class F to IEC 34-1Motor enclosure IP55Cos phi at 4/4 load 0.68Motor efficiency at 4/4 load 89.5 %Temperature sensor 3 PTC resistorsTerminal box position 0° same orientation

Viewed from the driveMotor winding 400 VConnection mode StarMotor cooling method Surface coolingMotor material AluminiumMotor noise pressure level 60 dBaDriver colour Same as the pump

Notes 1

Volute casing (102) Grey cast iron EN-GJL-250/A48CL35B

Casing cover (161) Grey cast iron EN-GJL-250/A48CL35B

Shaft (210) Tempered steel C45+NImpeller (230) Grey cast iron EN-GJL-

250/A48CL35BMotor stool (341) Grey cast iron EN-GJL-

250/A48CL35BFlat gasket (400) DPAF seal plate asbestos

freeJoint ring (411) Steel ST

Casing wear ring (502.1) Grey cast iron GG/CASTIRON

Casing wear ring (502.2) Grey cast iron GG/CASTIRON

Disc (550) Steel STStud (902) Steel 8.8Nut (920) 8+A2A/ 8+B633 SC1 TP3Impeller nut (922) Steel 8Key (940) Steel C45+C / A311 GR 1045

CLASS APipe line (700) Steel ST

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Performance curve

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ETLZ050-050-160 GGSAV11D200224 BKSBIE4 PD2EInline pump

0 10 20 30 40 50 60 70[m³/h]

5

10

15

[m]

ø174.0/130.0/130.0/A01

Qmin

ø174.0/A01

Qmin Qmin

Tota

l dev

elop

ed h

ead

0 10 20 30 40 50 60 70[m³/h]3

4

5

[m]

NP

SH

req

.

0 10 20 30 40 50 60 70[m³/h]0

50

[%]

Effic

ienc

y

0 10 20 30 40 50 60 70[m³/h]

1

2

[kW]

Pow

er In

put

FlowCurve dataSpeed of rotation 1789 rpmFluid density 965 kg/m³Viscosity 0.33 mm²/sFlow rate 35.00 m³/hRequested flow rate 35.00 m³/hTotal developed head 10.00 mRequested developed head 10.00 m

Efficiency 54.7 %MEI (Minimum EfficiencyIndex)

≥ 0.70

Power absorbed 1.68 kWNPSH required 3.81 mCurve number K1161.464/26Effective impeller diameter 174.0 mmAcceptance standard Tolerances to ISO 9906

Class 3B; below 10 kWacc. to paragraph 4.4.2

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Installation plan

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ETLZ050-050-160 GGSAV11D200224 BKSBIE4 PD2EInline pump

270

194

160

340

628

110 50

50

Pump fixing elements

Foundation fixing elements

45

270

160

135

18

45

M10

60

100

0

13254 253

180

160

70

ø

Drawing is not to scale Dimensions in mm

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Installation plan

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ETLZ050-050-160 GGSAV11D200224 BKSBIE4 PD2EInline pump

Motor Connections

Weight net

Connect pipes without stress or strain! For auxiliary connections seeseparate drawing.

Motor manufacturer KSBMotor size 100LMotor power 2.20 kWNumber of poles 4Speed of rotation 1500 rpmPosition of terminal box 0° same orientation

Viewed from the drive

Suction nominal size DN1 DN 50 / EN1092-2Discharge nominal size DN2 DN 50 / EN1092-2Nominal pressure suct. PN 16Rated pressure disch. PN 16

Pump 66 kgMotor 48 kgOther accessories 2 kgTotal 116 kg

Supplementary drawing for PumpDrive

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Installation plan

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ETLZ050-050-160 GGSAV11D200224 BKSBIE4 PD2EInline pump

290 186

144

245

Drawing is not to scale

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Connection plan

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ETLZ050-050-160 GGSAV11D200224 BKSBIE4 PD2EInline pump

ConnectionsPump casing variant XX461M.1 Pressure gauge connection G 1/4 Not executed1M.2 Pressure gauge connection G 1/4 Not executed6B.1 Pumped liquid drain G 1/4 Drilled and plugged.6B.2 Pumped liquid drain G 1/4 Drilled and plugged.6D.1 Pumped medium - filling/venting G 1/4 Drilled and plugged.6D.2 Pumped medium - filling / venting G 1/4 Drilled and plugged.5B.1 venting G 1/4 Closed with venting plug5B.2 venting G 1/4 Closed with venting plug

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Data sheet

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PDRV2E_002K20M_KSUPBE4P4_OMOOO

PumpDrive 2Modular, self-cooling frequency inverter enabling continuouslyvariable speed control of asynchronous and synchronousreluctance motors.

Characteristic

Mains voltage: 3 ~ 380 V AC -10% to 480 V AC +10 %Mains frequency: 50 - 60 Hz +/- 2%Interference suppression class: <= 11 kW: EN 61800-3 C1 / EN 55011 Class B / cable length <= 5 mInternal power supply: 24 V +/- 10 %, max. 600 mA DCService interface: optical2 analog inputs, 0/2-10 V or 0/4-20 mA1 analog output, 0-10 V or 4-20 mADigital inputs:1 hardware enable input3 parameterisable inputsRelay output: 2 NO contacts, parameterisable

Environment:IP 55 enclosure (acc. EN 60529)Ambient temperature: -10 to 50 °CRel. humidity in operation: 5 % to 85 % (non-condensing)Note regarding Outdoor installation: Provide the frequency inverter with suitable protection when installed outdoors to preventcondensation on the electronic equipment and exposure to excessive sunlight.

Housing:Heat sink: die-cast aluminiumHousing cover: Polyamid, glass fibre reinforcedControl panel: Polyamid, glass fibre reinforced

Protective functions:- Full protection by means of overcurrent limitation and PTC thermistor monitoring- Automatic speed reduction at overload and excessive temperatures. Protection against phase failure motor side, short-circuitmonitoring motor side (phase to phase and phase to earth), overvoltage/undervoltage- Protection against motor overload- Suppression of resonant frequencies- Cable integrity monitoring (live zero)- Protection against dry running and hydraulic blockage (sensorless via learning function)- Characteristic curve control

Open/closed-loop control- Open-loop control via analog input, display or fieldbus- Closed-loop control mode via integrated PID controller- Controlled variables: pressure, differential pressure delta-p (constant) or delta-p (variable), temperature, level control, flowrate- Sensorless differential pressure control (Δp const) in a single-pump configuration- Sensorless differential pressure control with dynamic pressure compensation ( Δp var) in a single-pump configuration- Sensorless flow rate control- Functional check run

Design concept of control unit PumpDrive 2 EcoDisplay type With standard control panelRated power 2.20 kWMax. allowed current 6.0 AM12 moduleRemote operation WithoutMounting MM - Mounted on the motor

Weight 6 kgPumpDrive length 290.0 mmPumpDrive width 186.0 mmPumpDrive height 144.0 mmManufacturer KSBPumpDrive adapter NoDesignation -

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Data sheet

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PDRV2E_002K20M_KSUPBE4P4_OMOOO

Operation and display:- Operating point estimation (Q, H)- Optical service interface for connection to KSB Service Tool

PumpDrive functions:- Programmable start and stop ramps- Field-oriented control (vector control) with selectable motor control method (ASM, SuPremE)- Automatic motor adaptation (AMA)- Manual-0-automatic operation- Sleep mode (stand-by mode)

Installation options:- M12 module for bus connection of PumpMeter and for multiple pump operation of up to six pumps- Wireless module for communication with a Smartphone- Field bus module Modbus RTU, as an alternative to the M12 module.

CABLE JE-LIYCY2X2X,5BDConnection cable for sensorsCable 2 x 2 x 0.5 mm² shieldedFor connecting sensors to PumpDriveprice per metre

Material no 01083890

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Data sheet

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PDRV2E_002K20M_KSUPBE4P4_OMOOO

PumpDrive 2Modular, self-cooling frequency inverter enabling continuouslyvariable speed control of asynchronous and synchronousreluctance motors.

Characteristic

Mains voltage: 3 ~ 380 V AC -10% to 480 V AC +10 %Mains frequency: 50 - 60 Hz +/- 2%Interference suppression class: <= 11 kW: EN 61800-3 C1 / EN 55011 Class B / cable length <= 5 mInternal power supply: 24 V +/- 10 %, max. 600 mA DCService interface: optical2 analog inputs, 0/2-10 V or 0/4-20 mA1 analog output, 0-10 V or 4-20 mADigital inputs:1 hardware enable input3 parameterisable inputsRelay output: 2 NO contacts, parameterisable

Environment:IP 55 enclosure (acc. EN 60529)Ambient temperature: -10 to 50 °CRel. humidity in operation: 5 % to 85 % (non-condensing)Note regarding Outdoor installation: Provide the frequency inverter with suitable protection when installed outdoors to preventcondensation on the electronic equipment and exposure to excessive sunlight.

Housing:Heat sink: die-cast aluminiumHousing cover: Polyamid, glass fibre reinforcedControl panel: Polyamid, glass fibre reinforced

Protective functions:- Full protection by means of overcurrent limitation and PTC thermistor monitoring- Automatic speed reduction at overload and excessive temperatures. Protection against phase failure motor side, short-circuitmonitoring motor side (phase to phase and phase to earth), overvoltage/undervoltage- Protection against motor overload- Suppression of resonant frequencies- Cable integrity monitoring (live zero)- Protection against dry running and hydraulic blockage (sensorless via learning function)- Characteristic curve control

Open/closed-loop control- Open-loop control via analog input, display or fieldbus- Closed-loop control mode via integrated PID controller- Controlled variables: pressure, differential pressure delta-p (constant) or delta-p (variable), temperature, level control, flowrate- Sensorless differential pressure control (Δp const) in a single-pump configuration- Sensorless differential pressure control with dynamic pressure compensation ( Δp var) in a single-pump configuration- Sensorless flow rate control- Functional check run

Design concept of control unit PumpDrive 2 EcoDisplay type With standard control panelRated power 2.20 kWMax. allowed current 6.0 AM12 moduleRemote operation WithoutMounting MM - Mounted on the motor

Weight 6 kgPumpDrive length 290.0 mmPumpDrive width 186.0 mmPumpDrive height 144.0 mmManufacturer KSBPumpDrive adapter NoDesignation -

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Data sheet

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PDRV2E_002K20M_KSUPBE4P4_OMOOO

Operation and display:- Operating point estimation (Q, H)- Optical service interface for connection to KSB Service Tool

PumpDrive functions:- Programmable start and stop ramps- Field-oriented control (vector control) with selectable motor control method (ASM, SuPremE)- Automatic motor adaptation (AMA)- Manual-0-automatic operation- Sleep mode (stand-by mode)

Installation options:- M12 module for bus connection of PumpMeter and for multiple pump operation of up to six pumps- Wireless module for communication with a Smartphone- Field bus module Modbus RTU, as an alternative to the M12 module.