KPI-3020R

1

KPI-3020R Data Sheet Preliminary Description

KPI-3020R is a very small package that is a phototransistor out, thin and mini-sized Photo Reflector Package of Surface Mount type. It is a specially assembled transfer and injection mold for high reliability and compatible for reflow soldering. We’ve applied black EMC to emitting and receiving part to minimize the effect of luminous energy, also it operates with accurate optical power since the outward of product is surrounded by Housing to interfere with inflow light. This Photo Reflector is possibly controlled in compliance with customer’s applications. Applications

Limit Switch for linear drive system Edge Sensor Digital Camera Module AF Camera Phone Module Detection of object presence or motion. Printer & Optical storage Applications that requires single channel

edge/position detections any optical switch

Miniature Surface-Mount Photo Reflector Phototransistor Output, Reflective Photo Interrupter

Features

Miniature Leadfree Surface Mount Package Height – 1.1mm Width – 2.0mm Length – 3.0mm

Compact Size Reflective with Phototransistor Output Reflow Soldering Tape and Reel (T&R) 3,000 pcs per reel Optimal Sensing Distance : 1.0mm Visible light cut resin to prevent RoHS compliant and Leadfree package

KODENSHI KOREA CORP. http://www.kodenshi.com

Date Sep.27th 2006

063)839-2146

KPI-3020R

2

Outline Dimensions Unit : mm

+

3. General Tolerance : ±0.1 ( Perfect Outline Demension )2. Dimensions on the outline drawing is the maximum value excluding burr.

1. Au Plating Area

Internal Connection Diagram (TOP View)

KPI-3020R

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Absolute Maximum Ratings (Ta=25°C) Parameter Symbol Rating Unit Forward current IF 50 Reverse voltage VR 5 V Input Power dissipation PD 75 Collector-emitter voltage VCEO 30 V

Emitter-collector voltage VECO 6 V

Collector current IC 20 Output

Collector power dissipation PC 75

Total power dissipation Ptot 100 Operating temperature Topr −25 to +85 °C Storage temperature Tstg −40 to +100 °C

Soldering temperature ∗1 Tsol 260 °C ∗1 For 5s or less

Electro-optical Characteristics (Ta=25°C)

Parameter Symbol Condition MIN. TYP. MAX. UnitForward voltage VF IF=20 - 1.2 1.4 V

Input Reverse current IR VR=5 V - - 10

Output Collector dark current ICEO VCE=10 V - 1 100 Collector Current *2 IC IF=4, VCE=2 V 100 300 600

Leak current ILEAK IF=4, VCE=2 V - - 7 Rise time tr − 20 100

Transfer Charac-teristics Response

time Fall time tf VCE=2 V, IC=100,

RL=1k, d=1mm − 20 100 ∗2 The condition and arrangement of the reflective object are shown below.

The rank splitting of collector current (IC) shall be executed according to the table below.

Collector Current Rank Table

Rank Collector current, IC [] (IF=4, VCE=2 V)

A ‘- B ‘-

Rank table has not settled yet, we will update it soon

Test Condition and Arrangement for Collector Current

Aluminum evaporation

KPI-3020R

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Fig.1 Forward Current vs. Ambient Temperature

Forw

ard

curr

ent IF

(mA

)

Ambinent temperature Ta (°C)

250-25 0

10

50 75

20

30

40

50

60

10085

Fig.3 Collector Current vs. Collector-Emitter Voltage

Coll

ector cu

rrent(I

)

Collector-Emitter Voltage(V )

0.2

0.1

200

FI = 20mA

6 84

FI = 10mA

(V)

CE

I = 40mAF

0.4C

0.3

()

evaporated by AlGlass board

=1mm

FI = 30mA

Ta=25

I = 4mAF

Fig.5 Forward Current vs.

Forward Voltage

(V)

50

Forw

ard

curr

ent(I

)

Forward voltage(V )

1.0 2.000

F

5.04.0

()

100F

Ta=25

Fig.2 Collector Power Dissipation vs. Ambient Temperature

Ambient temperature(Ta)

25

Coll

ecto

r po

wer

diss

ipat

ion(

P )

00

20

()C

50

806040 ()100

Fig.4 Collector Current vs.

Forward Current

0.4

Collec

tor cu

rrent(I

)

Forward Current(I )

00

0.2

2010 30

F

40 (mA)

Glass board evaporated by Al

Ta=250.8

C

()

0.6=1mm

CEV = 2V

Fig.6 Relative Collector Current vs.

Ambient Temperature

()

Rela

tive C

olle

ctor

Curre

nt

I

50

20

Ambient temperature(Ta)

-20 00

6040

100

(%)

C

V = 2VCE

I = 4mAF

KPI-3020R

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Fig.7 Collector Dark Current vs. Ambient Temperature

Collector dark curre

nt(I )

80

Ambient temperature(Ta)

100

0-110

40 6020 100 ()

2

1

CEO

10

10

()V = 10VCE

Fig.9 Test Circuit for Response Time

tr

Input

Output

tf

OUTVRLIC

90%

10%

Input VCC

Fig.11 Spectral Sensitivity

1100

Spectr

al S

ensitivity

Wavelength( λ)

700600

40

0400

20

500 1000900800

(%)

100

60

80

()

Fig.8 Response Time vs. Load Resistance

2

Road Resistance(R )

Resp

onse

time

tr, tf

10

102

101

010

()

103

( )Ω103 410

L

trtf

V = 5V

Ta=25I = 0.1mAC

CE

Fig.10 Relative Collector Current vs.

Moving Distance

I = 4mAV = 2VCE

Ta=25

Relati

ve C

olle

ctor

Cur

rent

2 3+2-2 -1 0 +1 1

Moving Distance(mm)

50

0

(%)

100

(I )

C(I )

I = 4mAV = 2V

=1mmTa=25F

CE

X

F

Y

54

Remarks : Please be aware that all data in the graph are just for reference and not for guarantee.

KPI-3020R

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Moisture Guideline This part is compliant to JEDEC Level 2a. To avoid moisture absorption during transportation and storage. KPI-3020R reels are packed in Moisture Barrier Bag. Once opened, moisture absorption begins. So the user must keep these parts in a recommended environment to prevent moisture entry. (Please refer to below packing process)

MBB(Moisture Barrier Bag) HIC(Humidity Indicator Card) MSID(Moisture Sensitive Identification)

Baking Condition If the parts are not stored in dry conditions, they must be baked before reflow to prevent damage to the parts.

Package Temperature Time In Reel 60°C 48 hours In Bulk 100°C 4 hours

Baking should only be done once.

Recommended Storage Conditions

Storage Temperature 10°C to 30°C

Relative Humidity Below 60% RH

Time from unsealing to soldering; After removal from the bag, the parts should be soldered within 168 hours if stored at the recommended storage conditions. If times Longer than 168 hours are needed, the parts must be stored in a dry box. Electro static

Reel Carrier Tape

Cover Tape Bag Unit

Material PS PS PET Surface

resistivity 10^6~9 10^5~7 10^8~11 Ω/sq

Static electricity 50~60 20~60 20~70 V

Packing Quantity

1 Reel In Box Out Box

3,000 6,000 60,000

MBB

HIC

MSID

Desiccant(3g)

Caution Label

KPI-3020R

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Soldering Method Reflow Soldering:

Notes; - For manual soldering, you have to use SnPb(63/37) or Silver solder and complete the soldering within 3

seconds under 380 (the temperature at the tip of soldering iron). - Reflow soldering should follow the temperature profile shown below. Soldering should not exceed the

curve of temperature profile and time. Please solder within one time. Cleaning instructions

Ultrasonic cleaning : - Do not execute ultrasonic cleaning.

Recommended solvent materials : - Ethyl alcohol, Methyl alcohol and Isopropyl alcohol.

25

100

125

50

175

260

200

183

25 50 100 150 200 250 300

Temp. ()

t (sec)

MAX. 260 at 10sec

90sec MAX.Above 200

0

R1

R2

R4R3

R5

Section Description Temp. ()

R2 Solder Paste Dry 150 -> 200

R1 Heat Up 25 -> 150

R3Solder Reflow

200 -> 255

R4 255 -> 200

R5 Cool Dow n 200 -> 25

KPI-3020R

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SMT Assembly Application

Recommended pattern (Unit : mm)

B

A

It is recommended that only a 0.127mm (0.005 inch) thick stencil be used for solder paste printing. This is to ensure adequate printed solder paste volume and no shorting

Metal stencil aperture and thickness Aperture size (mm) Stencil

thickness, t(mm) Length (A) Width (B)

0.127 0.7+/-0.05 0.5+/-0.05

KPI-3020R

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Tape and Reel Specification Reel structure and Dimensions (Unit : mm)

Carrier tape structure and Dimensions

Direction of product insertion

Pull-out Direction

→ Storage conditions should follow the condition shown below

KPI-3020R

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Application Guide for KPI-3020R

Mobile Applicattion Chipset

KPI-3020R

KEL/KST-0315

CameraModule

AUK PMIC

Power Managent

ImageProcess

Touch Panel A/D

LCD Control

STN/TFT LCD Control panel

UARTIrDA Interface

Slide Switch

KPI-3020R

SIG Control

GPIO PWM

12S

AC97Sound

Audio Input

PCM Sound

KOI-6102BPeriperial interface

Key Pad

Ambient light sensor

KVS2023

Camea Control

Mobile Application Platform

Operating

Vcc

Vout

Vcc

KPI-3020RR

R

RR

R

R

TR

TR

Vcc

KPI-3020R

RR

R

Vout

Vcc

R

R

R

R

TR

KPI-3020R

General Application Circuit Application Support information

The Application Engineering Group is available to assist you with the application design associated with KPI-3020R reflector sensor. you can contact them through your local sales representatives for additional details. This Application circuit is just for reference, if you need more specific information or support, Please contact our sales engineer.

KPI-3020R

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Cautions in Usage - Store products where there is no exterior force causing product to be deformed or change in quality.

- Store and use where there is no Hydrogen Sulfide gas, or any other corrosive gas.

- Do not allow dirt or dust to fill in the active lens part.

- Do not cleanse as cleansing may be let in the package. If necessary uses air blow or a soft cloth soaked

in cleansing agent.

Guarantee - One year after delivery to the desired place

Notes ;

1. Replacement of products will be done, if any problems lie in our company's products.

2. However, we are not liable for your damage by lack of caution.

- This part is compliant to JEDEC Level 2a.

Others Any doubts concerning this specification should be discussed fully by both parties.

KPI-3020R

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Sales KODENSHI KOREA HEAD OFFICE

513-5,Eoyang-dong,Iksan,Korea TEL : 82-63-839-2100 FAX : 82-63-839-2405

MASAN 8F,Sam won B/D, 316-7 Odong-dong, Happo-gu, Masan TEL : 86-55-244-4094 FAX : 86-55-244-4095

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SUWON Room 808 Chungmyung Towntel, 1021-4 Young tong-dong, Paldal-gu, Suwon TEL : 82-31-204-5042~3 FAX : 82-31-204-5046

USA 3678, Ruffin Road, Suite 335 San Diego, CA 92123 TEL : 858-268-4146 FAX : 858-268-7703

HONG KONG Rm 708, Block B, Tonic Industrial Centre, 19 Lam Hing Street, Kowloon Bay, Knwloon Hong Kong TEL : 852-2331-3180 FAX : 852-2795-7770

SHANGHAI Rm B811,Hi-tech Kingworld, No 666, Eastern Beijing Road, Shanghai, China TEL : 86-21-5308-0207 FAX : 86-21-5353-1173

KODENSHI JAPAN HEAD OFFICE 158 JYUICHI, MAKISHIMA-CHO, UJI,-SHI KYOTO 611-0041 JAPAN TEL：0774-23-7111 FAX：0774-24-1032

Singapore 5 Upper Aljunued Link #07-06 Quartz Industrial Building Singapore 367903 TEL : 65-6296-8733 FAX : 65-6296-7933