data - Moteur bateau marine / SECODI · Always quote your build list and engine serial number when...
Transcript of data - Moteur bateau marine / SECODI · Always quote your build list and engine serial number when...
BB30143 BB30143PRIMA M80T 2009/05/13
The information given within this parts book was correct at the time of printing and is subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 130
The build list of your engine, found on the front page of this parts book, provides a uniquereference to the components fitted to your engine; therefore this parts book is only applicable tothis particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
This parts book has been designed to provide you with all the information you need to identifyparts to service your engine. There are several features within the book to make it easy to findthe parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbersalong with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used foridentification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help youlocate the page within the Parts Lists & Illustrations section where the part appears.
Introduction
How to use your Parts Book
Engine Breakdown
Page 5
Section Page
Short EngineACEB9610
11
Cylinder BlockACHB0022
13
Crankshaft, Pistons & Connecting RodsACHB0022
15
Cylinder HeadACHB0022
17
Timing Gear & CamshaftACHB0022
21
Lubricating Oil Pump & Delivery HousingACHB0022
23
Fuel Injection Equipment (Diesel)AFHB2028
25
Fuel Injection Equipment (Diesel)AFHB2028
27
Fuel Injection Equipment (Diesel)AFHB2028
29
Fuel Injection Equipment (Diesel)AFHB2028
31
Fuel Injection Equipment (Diesel)AFHB2028
35
PTO Clutch & GearboxBDHB0468
39
PTO Clutch & GearboxBDHB0468
41
PTO Clutch & GearboxBDHB0468
43
PTO Clutch & GearboxBDHB0468
45
Flywheel HousingCDHB0715
49
Flywheel HousingCDHB0850
51
Flywheel & Starter RingDDHB0780
53
Starter MotorEDHB0596
55
Starter MotorEDHB0596
57
Lubricating Oil SumpGBHB1534
59
Lubricating Oil Filler & BreatherHBHB1380
61
Lubricating Oil Filter & Integral Oil CoolerJBHB1025
63
Front End Drive InputKBHB0564
65
Section Page
Engine Breakdown
Page 6
Water Pump, Thermostat & Heat ExchangerLBHB1383
67
Water Pump, Thermostat & Heat ExchangerLBHB1383
71
Water Outlet & InletLDHB0459
75
Alternator & GeneratorNDHB1723
77
Alternator & GeneratorNDHB1723
79
Gear Driven Sea Water PumpQBHB0131
81
Gear Driven Sea Water PumpQBHB0131
83
Gear Drive Auxiliary Drive OptionQDHB0852
85
Turbocharger, Manifolds & Air Charge CoolerSBHB0478
87
Turbocharger, Manifolds & Air Charge CoolerSBHB0478
89
Turbocharger, Manifolds & Air Charge CoolerSBHB0478
91
Section Page
Turbocharger, Manifolds & Air Charge CoolerSBHB0478
93
Remote Air Charge CoolerSDHB0192
95
Low Pressure Fuel SystemVBHB1366
97
Low Pressure Fuel SystemVBHB1366
99
Low Pressure Fuel SystemVBHB1366
101
Cold Start SystemWDHB0176
103
Engine LiftingXBHB0292
105
Throttle & Stop ControlsZAHB0502
107
Mountings (Front & Rear)ZCHB0909
109
Section Page
Engine Breakdown
Page 7
Lub. Oil Sump Drain PumpZGHB0041
111
Lub. Oil Pressure Switch & GaugeZJHB0429
113
Temperature Gauge & SenderZLHB0184
115
Radiator & CowlingZMHB0248
117
Instrumentation AssemblyZNHB0145
119
Instrumentation AssemblyZNHB0145
123
Application Miscellaneous & AuxiliariesZZUB0101
125
Joints & Gaskets - Complete Service KitSGBB0116
129
Section Page
Engine Breakdown
Page 8
Page 9
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Short Engine Plate A
ACEB9610
Page 10
1
Short Engine Plate A
ACEB9610
Page 11
Item Part No. References Qty. Description Notes
1 BB39610 1 SHORT ENGINE2 1 CYLINDER BLOCK (A)2 1 CRANKSHAFT2 4 PISTON2 4 PISTON RING2 4 CONROD2 10 MAIN BEARING2 8 BIG END BEARING2 4 THRUST WASHER2 1 SEAL2 1 HOUSING
Footnotes
(A) COMPLETE WITH PLUGS
Cylinder Block Plate A
ACHB0022
Page 12
1
8
11
7
6
2
3
4
5
10
9
17
15
14
12
13
16
Cylinder Block Plate A
ACHB0022
Page 13
Item Part No. References Qty. Description Notes
1 M145AF06 C M145AF03 1 CYLINDER BLOCK ASSEMBLYC M145AF02
2 F REF.1 1 CYLINDER BLOCK3 F REF.1 5 BEARING CAP4 L278CF03 10 SCREW5 L312FF01 10 DOWEL6 L2416F01 3 PLUG7 L2416F01 1 PLUG8 L2416F01 4 PLUG11 32417136 1 PLUG (A)12 L531TF03 N 2 JET
C L531TF0113 L218RF01 2 BOLT14 2116A655 2 DOWEL15 L531TF04 M 2 JET
C L531TF0216 L218RF01 2 BOLT17 2116A655 2 DOWEL
Footnotes
(A) LUBRICATING OIL PRESSURE RAIL
Crankshaft, Pistons & Connecting Rods Plate A
ACHB0022
Page 14
1112
9
10
13
8
14
15
18
17
6
1920
24
6
3
5 7
Crankshaft, Pistons & Connecting Rods Plate A
ACHB0022
Page 15
Item Part No. References Qty. Description Notes
1 ZZ90161 C ZZ90126 1 CRANKSHAFT KIT (A)C U5BG0039G
2 M113AF02 C M113AF01 1 CRANKSHAFT KIT (A)3 F REF.2 1 CRANKSHAFT4 L2453F01 1 DOWEL5 U5MB0006 1 MAIN BEARING KIT (B)5 U5MB0006A J (-)0.30MM X MAIN BEARING KIT - U/S (B)6 U5ME0004 1 BIG END BEARING KIT (B)6 U5ME0004A J (-)0.30MM X BIG END BRG KIT - U/S (B)7 41159001 C U5TW0001 1 THRUST WASHER8 ZZ90074 C M115CF01 1 CON ROD ASSEMBLY9 F REF.8 4 CONROD10 F REF.8 4 BEARING CAP11 L112CF01 4 SMALL END BUSH12 L2153F01 8 SCREW13 L3551F01 8 CON ROD NUT14 U5PR0038 C U5PR0026 4 PISTON AND RING KIT (C)14 U5PR0038B J (+) 0.5MM X PISTON AND RING KIT (C)
C U5PR0026B14 U5PR0039 C U5PR0027 X PISTON AND RING KIT (D)14 U5PR0039B J (+) 0.5MM X PISTON AND RING KIT (D)
C U5PR0027B20 M181CF01 J STD 1 PISTON RING KIT20 M181CF02 J (+) 0.5MM 1 PISTON RING KIT15 U5LP0044 C U5LP0036 1 PISTON KIT (C)15 U5LP0044B J (+) 0.5MM 1 PISTON KIT (C)
C U5LP0036B15 U5LP0045 C U5LP0037 1 PISTON KIT (D)15 U5LP0045B J (+) 0.5MM 1 PISTON KIT (D)
C U5LP0037B16 F REF.15 1 PISTON17 F REF.15 1 PIN18 2721A021 1 CIRCLIP19 2721A021 1 CIRCLIP99 X . (E)
Service Options
1 ZZ90161P 1 CRANKSHAFT KIT - EXCHANGE
Footnotes
(A) SEE TIMING GEAR SECTION ALSO FRONT END DRIVE INPUT SECTION
(B) BEARINGS ARE PRE-FINISHED
(C) PRE-TOPPED.SERVICES HEIGHT GRADES 1,2 AND 3.( REFER TO SERVICE MANUAL FOR DETAILS )
(D) PRE-TOPPED.SERVICES HEIGHT GRADES 4,5 AND 6.( REFER TO SERVICE MANUAL FOR DETAILS )
(E) LOCATION OF CYLINDER BORE GRADES STAMPING
Cylinder Head Plate A
ACHB0022
Page 16
3029
28
271
23
25
20
21
19
16
1718
11
2
9
1310
14
15
26
31
12
7
83
4
24 6
22
5
Cylinder Head Plate A
ACHB0022
Page 17
Item Part No. References Qty. Description Notes
1 M145DF19 C M145DF15 1 CYLINDER HEADC M145DF11C M145DF07G
2 M145DF21 C M145DF09 1 CYLINDER HEADC M145DF06
3 F REF.2 1 CYLINDER HEAD4 F REF.2 1 COVER5 2314H008 7 SCREW6 2314H009 4 SCREW7 L2417F01 2 PLUG8 L312DF01 2 DOWEL9 L314AF01 4 INSERT10 L314AF11 4 INSERT11 L343FF01 8 GUIDE12 L2412F01 4 PLUG13 L142HF21 C L142AF02 4 EXHAUST VALVE14 L142HF11 C L142HF01 4 INTAKE VALVE15 L142WF01 16 VALVE COLLET (A)15 L142WF02 16 VALVE COLLET (B)16 L1744F01 8 VALVE SPRING17 K415JF01 8 SEAL (C)17 K415JF02 8 SEAL - VALVE STEM (D)18 L341CF01 8 SPRING WASHER (E)19 L342TF01 8 CAP (A)19 3342T012 8 CAP (B)20 K561AF01 8 TAPPET21 L2411F01 J 3.400MM 8 SHIM21 L2411F02 J 3.375MM X SHIM21 L2411F03 J 3.350MM X SHIM21 L2411F04 J 3.325MM X SHIM21 L2411F05 J 3.302MM X SHIM21 L2411F06 J 3.277MM X SHIM21 L2411F07 J 3.251MM X SHIM21 L2411F08 J 3.226MM X SHIM21 L2411F09 J 3.200MM X SHIM21 L2411F11 J 3.175MM X SHIM21 L2411F12 J 3.150MM X SHIM21 L2411F13 J 3.124MM X SHIM21 L2411F14 J 3.099MM X SHIM21 L2411F15 J 3.073MM X SHIM21 L2411F16 J 3.048MM X SHIM21 L2411F17 J 3.023MM X SHIM21 L2411F18 J 2.997MM X SHIM21 L2411F19 J 2.972MM X SHIM21 L2411F21 J 2.946MM X SHIM21 L2411F22 J 2.921MM X SHIM21 L2411F23 J 2.896MM X SHIM21 L2411F24 J 2.870MM X SHIM
Cylinder Head Plate A
ACHB0022
Page 18
3029
28
271
23
25
20
21
19
16
1718
11
2
9
1310
14
15
26
31
12
7
83
4
24 6
22
5
Cylinder Head Plate A
ACHB0022
Page 19
21 L2411F25 J 2.845MM X SHIM21 L2411F26 J 2.819MM X SHIM21 L2411F27 J 2.794MM X SHIM21 L2411F28 J 2.769MM X SHIM21 L2411F29 J 2.743MM X SHIM21 L2411F31 J 2.718MM X SHIM21 L2411F32 J 2.692MM X SHIM21 L2411F33 J 2.667MM X SHIM21 L2411F34 J 2.642MM X SHIM21 L2411F35 J 2.616MM X SHIM21 L2411F36 J 2.591MM X SHIM21 L2411F37 J 2.565MM X SHIM21 L2411F38 J 2.540MM X SHIM21 L2411F39 J 2.515MM X SHIM21 L2411F41 J 2.489MM X SHIM21 L2411F42 J 2.464MM X SHIM21 L2411F43 J 2.438MM X SHIM21 L2411F44 J 2.413MM X SHIM21 L2411F45 J 2.388MM X SHIM21 L2411F46 J 2.362MM X SHIM21 L2411F47 J 2.337MM X SHIM21 L2411F48 J 2.311MM X SHIM21 L2411F49 J 2.286MM X SHIM22 L141DF01 1 CAMSHAFT23 L112TF03 1 WOODRUFF KEY24 K418FF05 1 SEAL - CAMSHAFT25 K418FF02 1 SEAL - CAMSHAFT26 L381DF01 2 DOWEL27 2314H101 1 SCREW28 2411152 1 WASHER29 L278HF01 4 SCREW30 L278CF02 6 SCREW31 L681EF06 C L681EF05 1 GASKET - CYLINDER HEAD
Service Options
1 M145DF19P 1 CYLINDER HEAD KIT - EXCH
Footnotes
(A) USED ONLY WITH M145DF07, M145DF11 AND M145DF15
(B) USED ONLY WITH M145DF19
(C) USED ONLY WITH M145DF06/M145DF07/M145DF11.
(D) USED ONLY WITH M145DF19/M145DF15.
(E) USED ONLY WITH M145DF07 AND M145DF11
Item Part No. References Qty. Description Notes
Timing Gear & Camshaft Plate A
ACHB0022
Page 20
5
4
6
1
3 2
13
11
9
12
10
7
8
Timing Gear & Camshaft Plate A
ACHB0022
Page 21
Item Part No. References Qty. Description Notes
1 3114X102 C 3114X101 1 CAMSHAFT PULLEY2 L744EF01 1 HUB3 2114A048 1 DOWEL4 2314H003 4 SCREW5 2315D086 1 SCREW6 L311KF02 1 WASHER7 3114X141 C 3114A003 1 CRANKSHAFT PULLEY (A)
C 3114A002C 3114A001
7 L114AF31 1 CRANKSHAFT PULLEY (B)8 L623CF01 1 WOODRUFF KEY (A)8 3611A004 1 WOODRUFF KEY (B)9 K522DF04 1 IDLER PULLEY10 2314J003 1 SCREW11 D LBHB 1 TENSIONER12 D AFHB 1 PULLEY13 D LBHB 1 BELT
Footnotes
(A) USED ONLY WITH ZZ90126/M113AF01
(B) USED ONLY WITH ZZ90161/M113AF02
Lubricating Oil Pump & Delivery Housing Plate C
ACHB0022
Page 22
23
14
13
12
11 10
2119
22
342
78659
17
16
26
25124
20
15
18
Lubricating Oil Pump & Delivery Housing Plate C
ACHB0022
Page 23
Item Part No. References Qty. Description Notes
1 4132F032 B U517580S 1 OIL PUMP (A)C 4132F031
1 4132F062 A U517581S 1 OIL PUMP (A)C 4132F036
2 L771VF14 1 HOUSING (B)2 L771VF19 1 HOUSING (C)2 L771VF91 1 HOUSING (D)2 L771VF96 1 HOUSING (E)3 F REF.2 1 HOUSING4 F REF.2 1 SLEEVE5 L271PF01 1 PLUNGER6 L174DF01 1 SPRING (F)6 L174DF02 1 SPRING (E)7 K415EF01 1 O RING (F)8 L271AF03 C L271AF02 1 PLUG (F)8 L211EA02 1 PLUG (E)9 2117048 1 PIN (F)10 F REF.1 1 ROTOR11 F REF.10 1 ROTOR12 F REF.10 1 ROTOR13 L741EF01 1 PLATE14 L211TF01 4 SCREW (F)14 K316TF01 4 SCREW (E)15 K418AF02 C K418AF01 1 SEAL - FRONT END OIL16 0206003 1 UNION (F)16 3355K004 1 CONNECTION (E)17 K411F01 1 WASHER (F)17 0920153 1 WASHER (E)18 3355K004 1 CONNECTION (F)19 2431131 1 PLUG (F)20 L242CF01 1 PLUG21 L687YF02 1 GASKET - LIFT PUMP22 L313AF01 2 DOWEL23 L623CF03 1 WOODRUFF KEY24 2314F107 7 SCREW25 2314F036 1 SCREW26 2314J036 1 SCREW
Footnotes
(A) SEE JBHB SECTION FOR JOINT.
(B) USED ONLY WITH 4132F031
(C) USED ONLY WITH 4132F032
(D) USED ONLY WITH 4132F036
(E) USED ONLY WITH 4132F062
(F) USED ONLY WITH 4132F031/4132F032/4132F036
Fuel Injection Equipment (Diesel) Plate F
AFHB2028
Page 24
16
1514
7
23
45
6
1
179 8
10
11
12
13
Fuel Injection Equipment (Diesel) Plate F
AFHB2028
Page 25
Item Part No. References Qty. Description Notes
1 3584P001 1 AIR PIPE2 F REF.1 1 PIPE3 2441821 C 0576111 1 NUT4 2441841 C 0566002 1 OLIVE5 K445AF01 1 INSERT6 K441AF01 1 CONNECTION7 0206002 1 UNION8 0576111 1 NUT9 0566002 1 OLIVE10 3423A008 1 AIR PIPE11 0576111 1 NUT12 0566002 1 OLIVE13 0206102 1 UNION14 32184234 1 BOLT15 0921176 1 WASHER16 0921176 1 WASHER
Fuel Injection Equipment (Diesel) Plate G
AFHB2028
Page 26
1
12
13
14
810
15
5
11
9
43
6
2
7
Fuel Injection Equipment (Diesel) Plate G
AFHB2028
Page 27
Item Part No. References Qty. Description Notes
1 2643H056 1 FUEL INJECTION PUMP2 26439039 1 RING3 26439044 1 VALVE4 26439047 1 SPRING5 26439054 1 ROTOR6 26439059 1 RING7 26439063 1 SHAFT8 26439068 1 VALVE9 26439073 1 TIMING DEVICE10 26439078 1 SHAFT11 26439101 1 PLUG15 26439104 2 SOLENOID
Fuel Injection Equipment (Diesel) Plate H
AFHB2028
Page 28
1
Fuel Injection Equipment (Diesel) Plate H
AFHB2028
Page 29
Item Part No. References Qty. Description Notes
1 26439035 X REPAIR KIT - FUEL INJ PUMP
Fuel Injection Equipment (Diesel) Plate L
AFHB2028
Page 30
1
3
5
4
6
7
8
9
10
2
12
13
11
Fuel Injection Equipment (Diesel) Plate L
AFHB2028
Page 31
Item Part No. References Qty. Description Notes
1 K645AF03 G 4 INJECTOR2 K645AF31 1 HOLDER3 F REF.2 1 BODY4 F REF.2 1 ADAPTOR5 26430819 1 WASHER6 26431164A J (+)0.30MM X SHIM
C 264600336 26431164B J (+)0.42MM X SHIM
C 264600346 26431164C J (+)0.44MM X SHIM
C 264600356 26431164D J (+)0.46MM X SHIM
C 264600366 26431164E J (+)0.48MM X SHIM
C 264600376 26431164F J (+)0.50MM X SHIM
C 264600386 26431164G J (+)0.52MM X SHIM
C 264600396 26431164H J (+)0.54MM X SHIM
C 264600406 26431164J J (+)0.56MM X SHIM
C 264600416 26431164K J (+)0.58MM X SHIM
C 264600426 26431164L J (+)0.60MM X SHIM
C 264600436 26431164M J (+)0.62MM X SHIM
C 264600446 26431164N J (+)0.64MM X SHIM
C 264600456 26431164P J (+)0.66MM X SHIM
C 264600466 26431164GR J (+)0.68MM X SHIM
C 26460047C 26431164Q
6 26431164GS J (+)0.70MM X SHIMC 26460048C 26431164R
6 26431164GT J (+)1.00MM X SHIMC 26460049C 26431164S
6 26431164GU J (+)1.28MM X SHIMC 26460050C 26431164T
6 26431164GV J (+)1.56MM X SHIMC 26460051C 26431164U
7 26431823 1 SPRING8 26431824 1 SEAT9 F REF.2 1 PLATE10 26431830 1 NUT11 K645AF72 1 INJECTOR NOZZLE12 F REF.11 1 NEEDLE
Fuel Injection Equipment (Diesel) Plate L
AFHB2028
Page 32
1
3
5
4
6
7
8
9
10
2
12
13
11
Fuel Injection Equipment (Diesel) Plate L
AFHB2028
Page 33
13 F REF.11 1 NOZZLEService Options
1 K645AF03R 4 INJECTOR - EXCHANGE
Item Part No. References Qty. Description Notes
Fuel Injection Equipment (Diesel) Plate M
AFHB2028
Page 34
3543
44
3645
40 413817
4
1921
23
2
1533
3429
30
28
3132 37
14
12 1
3
13
1110
8
4846
47
25
24
2627
67
59
Fuel Injection Equipment (Diesel) Plate M
AFHB2028
Page 35
Item Part No. References Qty. Description Notes
1 2643H080 C 2643H056 1 FUEL INJECTION PUMP (A)2 26439104 2 SOLENOID3 1 SCREW (B)4 1 SCREW (B)5 L114XF02 C 3114X091 1 PULLEY6 K318AF01 1 NUT7 K134AF01 1 WASHER8 L826CF01 1 BRACKET9 L312DF02 2 DOWEL10 2314J008 4 SCREW11 L821EF02 C L821EF01 1 BRACKET12 2314H002 2 SCREW13 2314H002 2 SCREW14 2313C059 3 STUD15 2318A603 3 NUT16 K646CF28 B U691520A 1 FUEL INJECTION PIPE NO.1 CYL.17 3521K137 A U691521A 1 FUEL INJECTION PIPE NO.1 CYL.18 K646CF27 B U691520A 1 FUEL INJECTION PIPE NO.2 CYL.19 3521K138 A U691521A 1 FUEL INJECTION PIPE NO.2 CYL.20 K646CF26 B U691520A 1 FUEL INJECTION PIPE NO.3 CYL.21 3521K139 A U691521A 1 FUEL INJECTION PIPE NO.3 CYL.22 K646CF25 B U691520A 1 FUEL INJECTION PIPE NO.4 CYL.23 3521K141 A U691521A 1 FUEL INJECTION PIPE NO.4 CYL.24 K646EF03 1 CLIP (C)25 K646EF41 1 SCREW26 K646EF02 1 CLIP (D)27 K646EF41 1 SCREW28 K645AF03 G 4 INJECTOR (A)29 1 HOLDER (A)30 1 NOZZLE (A)31 L811AF01 4 RING32 L311FF02 4 INJECTOR WASHER33 M141AF03 C M141AF02 4 CLAMP34 L313EF01 4 SPACER35 3558X034 C 3587V003 1 PIPE - LEAK OFF36 3558X035 C 3587V003 1 PIPE - LEAK OFF37 2483A008 C 3584P002 1 FUEL PIPE38 0976042 1 TEEPIECE (E)39 33225412 3 UNION NUT (E)40 33225412 2 UNION NUT (F)41 33811112 3 OLIVE (E)42 33811112 2 OLIVE (F)43 0095315 4 BANJO BOLT44 0921176 4 WASHER45 0921176 4 WASHER46 2487D002 A U684953C 1 CAP
R a.47 2487D102 A U684953C 1 CAP
R a.
Fuel Injection Equipment (Diesel) Plate M
AFHB2028
Page 36
3543
44
3645
40 413817
4
1921
23
2
1533
3429
30
28
3132 37
14
12 1
3
13
1110
8
4846
47
25
24
2627
67
59
Fuel Injection Equipment (Diesel) Plate M
AFHB2028
Page 37
48 2487A016 1 PLUGService Options
28 K645AF03R 4 INJECTOR - EXCHANGE
History
a. B U684952C46 31718104 2 SEAL47 32451152 2 WIRE
Footnotes
(A) FOR BREAKDOWN DETAILS SEE FOLLOWING PAGES
(B) NOT FITTED ON THIS APPLICATION
(C) SECURES 3 FUEL INJECTION PIPES
(D) SECURES 4 FUEL INJECTION PIPES
(E) USED ONLY WITH 3584P002
(F) USED ONLY WITH 2483A008
Item Part No. References Qty. Description Notes
PTO Clutch & Gearbox Plate B
BDHB0468
Page 38
5
2
1
4
3
14
8
617
1819
7
16
15
20
21
1011
1213
9
PTO Clutch & Gearbox Plate B
BDHB0468
Page 39
Item Part No. References Qty. Description Notes
1 3713C082 A 17/01/1997 1 FLYWHEEL HOUSINGR a.R b.
2 2114A048 2 DOWEL3 2314J010 B 31/08/93 2 SCREW4 2318A604 B 31/08/93 2 NUT5 2314J004 A 01/09/93 6 SCREW
A 17/01/1997R a.
6 3218H007 1 SCREW7 2628C007 1 GEARBOX8 2628C054 1 PLATE9 2628C052 1 PLATE10 2314C044 2 SETSCREW11 2131A008 2 WASHER12 2314C044 4 SETSCREW13 2134A611 4 WASHER14 2734A054 C 2734A052 X KIT15 2314H002 A 01/09/93 3 SCREW (A)
R b.16 2314J002 A 01/09/93 1 SCREW (B)
R b.17 2216711 R b. 6 STUD (C)18 0576054 6 NUT19 0920006 6 WASHER20 2314J007 A 17/01/1997 2 SCREW21 2318A604 A 17/01/1997 2 NUT
History
a. B 16/01/19971 3713C081 A 01/09/93 1 FLYWHEEL HOUSING5 2314J004 A 01/09/93 8 SCREW
b. General History Section1 3713C053 B 31/08/93 1 HOUSING
C 3713C052C 3713C051
15 2314H002 B 31/08/93 2 SCREW (A)16 2314J002 B 31/08/93 2 SCREW (B)17 2215761 6 STUD (D)
Footnotes
(A) ALSO SECURES INDUCTION HOSE SUPPORT BRACKET
(B) ALSO SECURES AIR FILTER SUPPORT BRACKET
(C) USED ONLY WITH 3713C052
(D) USED ONLY WITH 3713C051
PTO Clutch & Gearbox Plate E
BDHB0468
Page 40
75
6
9
1
10
3
4
2
8
PTO Clutch & Gearbox Plate E
BDHB0468
Page 41
Item Part No. References Qty. Description Notes
1 3476T001 1 WATER PIPE2 34821112 1 CONNECTION3 2481886 1 CLIP4 2481886 1 CLIP5 D QBHB 1 HOSE6 D QBHB 1 CLIP7 D QBHB 1 CLIP8 2628C051 1 OIL COOLER9 3644D002 1 BRACKET10 2314H002 C 2314H001 1 SCREW11 2318A603 1 NUT
PTO Clutch & Gearbox Plate G
BDHB0468
Page 42
1
252728
21 23
26
2420
29
3039
31
32
34
38
3335
3637
7
4
19
22
1718
13 14
53
72
2
6
6
10
11
1412
1615
8
8
8
8
9
9
9
9
PTO Clutch & Gearbox Plate G
BDHB0468
Page 43
Item Part No. References Qty. Description Notes
1 2628C007 1 GEARBOX2 F REF.1 1 HOUSING3 26278125 1 SHIELD4 26278125 1 SHIELD5 26278137 2 SEAL6 26278126 2 COVER7 26278137 2 SEAL8 26278005 16 SETSCREW9 26278004 16 WASHER10 26278017 1 PLUG11 26278076 1 RING12 26278131 11 SCREW13 26278019 11 NUT14 26278004 11 WASHER15 26278131 2 SCREW16 26278004 2 WASHER17 26278131 1 SCREW18 26278004 1 WASHER19 26278128 1 FORK20 26278009 1 PLATE21 26278010 1 PIN22 26278011 1 CAM23 26278026 1 GASKET24 26278008 1 SEAL25 26278006 1 LEVER26 26278007 1 SETSCREW27 26278005 4 SETSCREW28 26278004 4 WASHER29 26278129 1 SHAFT30 26278014 1 PLUG31 26278130 1 DIPSTICK32 26278076 1 RING33 26278133 1 SHAFT34 26278132 1 PLUG35 26278134 1 PLATE36 26278135 1 GEAR,GEARBOX37 26278136 1 CAGE38 26278134 1 PLATE
PTO Clutch & Gearbox Plate H
BDHB0468
Page 44
1 23 4
5
678 9
1011
12 13
2831
33
37
14151617
18192021 22 23
24
2526 2729303234 3536
3839
474950
58
46
404142
434445515253485455
565759
606162
6364656667
76
72
68697071 73
74
75
PTO Clutch & Gearbox Plate H
BDHB0468
Page 45
Item Part No. References Qty. Description Notes
1 2628C007 1 GEARBOX2 26278138 1 RING3 26278139 1 BEARING4 26278139 1 BEARING5 26278142 1 SHAFT 1.5R-28/21T5 26278143 1 SHAFT 2 R-25/21T5 26278144 1 SHAFT 3 R-19/18T6 26278139 1 BEARING7 26278139 1 BEARING8 26278145 1 SHIM9 26278146 1 SHIM10 26278147 1 SHIM11 26278148 1 SHIM12 26278038 1 NUT13 26278039 1 SPACER14 26278145 1 SHIM15 26278146 1 SHIM16 26278147 1 SHIM17 26278148 1 SHIM18 26278140 1 BEARING19 26278141 1 ROLLER BEARING20 26278151 1 RING21 26278152 1 GEAR,GEARBOX R 1.5-43T21 26278153 1 GEAR,GEARBOX R 1.9-47T21 26278154 1 GEAR,GEARBOX R 2.7-52T22 26278044 1 NEEDLE BEARING23 26278150 1 BUSH24 26278155 1 SPACER25 26278156 1 SPRING26 26278156 1 SPRING27 26278149 1 DISC28 26278157 1 CIRCLIP29 26278158 1 DISC30 26278159 1 DISC31 26278158 1 DISC32 26278159 1 DISC33 26278158 1 DISC34 26278159 1 DISC35 26278158 1 DISC36 26278052 1 SHIM37 26278053 1 SHIM38 26278054 1 SHIM39 26278055 1 SHIM40 26278160 1 CARRIER41 26278161 3 BALL42 26278162 1 SLEEVE43 26278163 1 SLEEVE44 26278060 3 SPRING
PTO Clutch & Gearbox Plate H
BDHB0468
Page 46
1 23 4
5
678 9
1011
12 13
2831
33
37
14151617
18192021 22 23
24
2526 2729303234 3536
3839
474950
58
46
404142
434445515253485455
565759
606162
6364656667
76
72
68697071 73
74
75
PTO Clutch & Gearbox Plate H
BDHB0468
Page 47
45 26278061 3 PIN46 26278062 3 PIN47 26278052 1 SHIM48 26278053 1 SHIM49 26278054 1 SHIM50 26278055 1 SHIM51 26278161 3 BALL52 26278160 1 CARRIER53 26278063 3 SPRING54 26278158 1 DISC55 26278159 1 DISC56 26278158 1 DISC57 26278159 1 DISC58 26278158 1 DISC59 26278159 1 DISC60 26278158 1 DISC61 26278157 1 CIRCLIP62 26278149 1 DISC63 26278156 1 SPRING64 26278156 1 SPRING65 26278155 1 SPACER66 26278150 1 BUSH67 26278044 1 NEEDLE BEARING68 26278167 1 GEAR,GEARBOX R 2.1-44T68 26278164 1 GEAR R 2.7-49T69 26278151 1 RING70 26278141 1 ROLLER BEARING71 26278140 1 BEARING72 26278127 1 RING73 26278137 1 SEAL74 26278125 1 SHIELD75 26278165 1 SHAFT76 26278166 1 KEY
Item Part No. References Qty. Description Notes
Flywheel Housing Plate C
B 31/08/93 CDHB0715
Page 48
8
3
1
9
4
7
2
10
5
6
Flywheel Housing Plate C
B 31/08/93 CDHB0715
Page 49
Item Part No. References Qty. Description Notes
1 3714X012 1 PLATE2 K418FF01 1 SEAL - REAR END OIL3 L2712F02 2 DOWEL4 2314J003 5 SCREW5 2314H003 3 SCREW6 2314W402 2 SCREW7 2314J612 1 SCREW8 2318A605 1 NUT9 L681TF02 C L681TF01 1 GASKET
Flywheel Housing Plate C
A 01/09/93 CDHB0850
Page 50
8
3
1
9
4
7
2
10
5
6
Flywheel Housing Plate C
A 01/09/93 CDHB0850
Page 51
Item Part No. References Qty. Description Notes
1 3714X014 1 PLATE2 K418FF01 1 SEAL - REAR END OIL3 L2712F02 2 DOWEL4 2314J003 5 SCREW5 2314H003 3 SCREW6 2314W402 2 SCREW7 2314J612 1 SCREW8 2318A605 1 NUT9 L681TF02 1 GASKET
Flywheel & Starter Ring Plate A
DDHB0780
Page 52
5
6
7
4
2
31
Flywheel & Starter Ring Plate A
DDHB0780
Page 53
Item Part No. References Qty. Description Notes
1 4111D115 C 4111D085 1 FLYWHEEL2 F REF.1 1 FLYWHEEL3 31161153 1 STARTER RING GEAR4 L2186F01 6 SCREW
Starter Motor Plate A
EDHB0596
Page 54
2
4
3
5
1
Starter Motor Plate A
EDHB0596
Page 55
Item Part No. References Qty. Description Notes
1 2873B059 G 1 STARTER MOTOR (A)2 2314J006 3 SCREW
Service Options
1 2873B059R 1 STARTER MOTOR - EXCHANGE
Footnotes
(A) FOR BREAKDOWN DETAILS SEE FOLLOWING PAGES
Starter Motor Plate D
EDHB0596
Page 56
1
2
7
9
44
411
12
1010
10
6
8
5
Starter Motor Plate D
EDHB0596
Page 57
Item Part No. References Qty. Description Notes
1 2873B059 G 1 STARTER MOTOR2 28710354 1 SOLENOID3 28730471 1 BRUSH KIT4 F REF.3 1 BRUSH KIT5 28730243 1 ARMATURE6 28730244 1 RETAINER7 28730245 1 PIVOT8 28730246 1 BRACKET KIT9 28730247 1 DRIVE10 28730248 1 BUSH11 28730249 1 DRIVE KIT12 28730400 1 SUNDRY KIT
Service Options
1 2873B059R 1 STARTER MOTOR - EXCHANGE
Lubricating Oil Sump Plate D
C GBHB1371 C GBHB1321 GBHB1534
Page 58
16 4
8
7
9
10
13
12
11
201415 2119
1817
5 6
3 222
123
Lubricating Oil Sump Plate D
C GBHB1371 C GBHB1321 GBHB1534
Page 59
Item Part No. References Qty. Description Notes
1 4145H038 1 SUMP20 0920130 1 WASHER22 2137807 1 INSERT2 L2243F02 1 PLUG3 0920154 1 WASHER4 L681KF06 1 GASKET - SUMP5 2314F005 16 SCREW6 2314F007 1 SCREW7 3575H025 1 OIL PIPE8 K415EF02 1 SEAL - O RING9 2314F005 2 SCREW10 2314F002 1 SCREW11 L577AF01 1 TUBE12 2314H002 1 SCREW13 3178E012 1 DIPSTICK14 1 PLUG (A)15 1 WASHER (A)16 2485A011 1 PLUG23 2314F008 1 SCREW
Footnotes
(A) NOT REQUIRED FOR THIS APPLICATION
Lubricating Oil Filler & Breather Plate C
C HBHB1340 HBHB1380
Page 60
28
28
1431
302930 25
26
4
12
1315
11
1127
8
1
9
23
7619
18
1610
17212022
32
5
3
243334
2
Lubricating Oil Filler & Breather Plate C
C HBHB1340 HBHB1380
Page 61
Item Part No. References Qty. Description Notes
1 L578HF05 C L578HF04 1 FILLER2 L683HF01 1 GASKET - OIL FILLER3 2311D058 2 SCREW4 K487BF02 1 CAP5 2314H001 1 SCREW6 L482VF02 1 HOSE7 2481882 C 2481883 2 CLIP8 2652851 1 BREATHER VALVE9 2481845 1 CLIP10 3355A004 1 CONNECTION11 2481882 C 2481883 2 CLIP12 33872516 C 33872332 1 PIPE - BREATHER13 31754118 1 SPRING14 2431A054 1 PLUG17 3427C003 1 WATER PIPE18 3353D006 1 NUT19 0566007 1 OLIVE20 33845415 C 33845414 1 HOSE21 2481882 C 2481883 1 CLIP22 2481882 C 2481883 1 CLIP
Lubricating Oil Filter & Integral Oil Cooler Plate E
JBHB1025
Page 62
19
21
20
11
22
23
17
25
8
2414
15
13
12
10
9
16
16
3
42
5
6
71
Lubricating Oil Filter & Integral Oil Cooler Plate E
JBHB1025
Page 63
Item Part No. References Qty. Description Notes
1 M134EF03 B U517580S 1 OIL FILTER HEAD (A)1 M134EF06 A U517581S 1 OIL FILTER HEAD (A)2 F REF.1 1 HEAD3 3355K007 C 3355K005 1 CONNECTION4 0920153 1 WASHER5 3314P005 1 PLUG6 2431A054 1 PLUG7 2431131 1 PLUG8 L687MF08 B U517580S 1 GASKET (B)8 3687W005 A U517581S 1 GASKET - OIL FILTER HEAD (C)9 2314H019 3 SCREW10 2314H004 1 SCREW11 2654409 1 OIL FILTER12 3583E002 1 OIL PIPE13 3583E001 1 OIL PIPE14 3651P002 1 CLIP15 2314H035 1 SCREW16 3832A002 1 BRACKET17 2314H002 2 SCREW18 3663T004 1 STRAP19 2314H002 2 SCREW20 3482E007 1 HOSE21 2481886 C 2481887 1 CLIP22 2481886 C 2481887 1 CLIP23 2486A962 1 OIL COOLER24 3312D002 1 SPACER
Footnotes
(A) SEE JBHB SECTION FOR JOINT.
(B) USED ONLY WITH M134EF03
(C) USED ONLY WITH M134EF06
Front End Drive Input Plate B
KBHB0564
Page 64
2
3
45
1 6
Front End Drive Input Plate B
KBHB0564
Page 65
Item Part No. References Qty. Description Notes
1 3114C901 1 CRANKSHAFT PULLEY (A)1 3114C906 1 CRANKSHAFT PULLEY (B)2 L218DF01 1 SCREW3 2311D040 4 SCREW (C)3 2311D060 4 SCREW (D)4 3311T001 1 SPACER (C)5 2417A001 1 LOCKING PLATE (C)
Footnotes
(A) USED ONLY WITH ZZ90126/M113AF01
(B) USED ONLY WITH ZZ90161/M113AF02
(C) USED ONLY WITH 3114C901
(D) USED ONLY WITH 3114C906
Water Pump, Thermostat & Heat Exchanger Plate E
LBHB1383
Page 66
3433
32
11
10
31
37272826
25
12
29
1
7
2
34
5
6 15
13 35
369
819
1722
23
14
16 1824
21
30
20
Water Pump, Thermostat & Heat Exchanger Plate E
LBHB1383
Page 67
Item Part No. References Qty. Description Notes
1 U5MW0067 B U522016S 1 WATER PUMP (A,B)1 U5MW0084 A U522017S 1 WATER PUMP (A)
C U5MW0081C U5MW0076G
2 F REF.1 1 BODY3 F REF.1 1 IMPELLER4 F REF.1 1 SEAL5 F REF.1 1 BEARING6 F REF.1 1 HUB34 21825185 1 LOCTITE7 2314H034 C 2314H033 1 SCREW (C)8 L113MF02 1 WATER PUMP PULLEY9 2314F001 4 SCREW10 L383CF01 1 HOSE11 2481886 C 2481885 1 CLIP12 2481886 C 2481885 1 CLIP13 L781LF11 B 87/06/-- 1 BODY13 M142KF04 A 87/06/-- 1 BODY
C M142KF02C L781LF21
14 2314F064 C 2314F063 1 SCREW 2314F03315 2314H062 C 2314H032 1 SCREW (D)15 2314F064 1 SCREW (E)16 2314E035 C 2314E066 1 SCREW17 2314F064 C 2314F034 3 SCREW18 2314F064 C 2314F034 3 SCREW19 L781LF12 B 87/06/-- 1 TIMINGBELT COVER19 L781LF22 A 87/06/-- 1 TIMINGBELT COVER20 K138AF01 B 87/06/-- 14 CLIP20 K138AF01 A 87/06/-- 12 CLIP21 L781DF03 B 87/06/-- 1 TIMINGBELT COVER21 L781DF05 A 87/06/-- 1 TIMINGBELT COVER22 K522DF08 C K522DF05 1 TENSIONER23 2311D080 1 SCREW24 K614CF03 1 TIMING BELT25 4133L007 C 4133L004 1 THERMOSTAT HOUSING
C M133LF0526 F REF.25 1 HOUSING27 L2264F02 1 PLUG (F)28 0920153 1 WASHER (F)29 L687MF13 1 GASKET - THERMOSTAT HSG (G)29 3687M014 1 GASKET - THERMOSTAT HSG (F)30 2314H015 2 SCREW31 2485613 1 THERMOSTAT32 L2264F02 1 PLUG33 0920153 1 WASHER35 2314J007 C 2314J207 1 SCREW (C)36 2314J003 C 2314J203 4 SCREW (C)37 2421214 1 PLUG (H)
Water Pump, Thermostat & Heat Exchanger Plate E
LBHB1383
Page 68
3433
32
11
10
31
37272826
25
12
29
1
7
2
34
5
6 15
13 35
369
819
1722
23
14
16 1824
21
30
20
Water Pump, Thermostat & Heat Exchanger Plate E
LBHB1383
Page 69
Service Options
1 U5MW0084R 1 WATER PUMP - EXCHANGE
Footnotes
(A) ALSO INCLUDES TUBE OF LOCTITE
(B) NO LONGER SERVICED. USE U5MW0084
(C) 6 OFF WHEN USED WITH U5MW0067.
(D) USED ONLY WITH M142KF02.
(E) USED ONLY WITH M142KF04.
(F) USED ONLY WITH 4133L004
(G) USED ONLY WITH M133LF05
(H) USED ONLY WITH 4133L007
Item Part No. References Qty. Description Notes
Water Pump, Thermostat & Heat Exchanger Plate F
LBHB1383
Page 70
50
16
15 1 11
34
12139 10
8
4648
47
576 45
2
44
4139424043
17
19
18
32
33
3435
3126 3028
2729
373638
2220
212423
2549
14
Water Pump, Thermostat & Heat Exchanger Plate F
LBHB1383
Page 71
Item Part No. References Qty. Description Notes
1 4133Y022 C 4133Y017 1 EXCHANGERC 4133Y007C 4133Y006
2 F REF.1 1 HOUSING11 0650563 4 PLUG3 2486H904 1 TUBE (A,B)3 2486A966 1 TUBE (C,D)4 2486H905 1 CAP (B)4 2487B401 1 CAP (C)5 2486H903 1 COVER (B)5 2486A967 1 ELBOW (C)6 2481890 1 HOSE CLIP6 2481891 1 CLIP (C)7 2481890 1 HOSE CLIP8 2486H903 1 COVER (B)8 2486A967 1 ELBOW (C)9 2481890 1 HOSE CLIP (B)9 2481891 1 CLIP (C)10 2481890 1 HOSE CLIP (B)10 2481891 1 CLIP (C)12 L2243F02 1 PLUG (E)13 0920154 1 WASHER (E)45 3381R001 1 SLEEVE (B)45 3381R003 1 SLEEVE (C)46 2487B405 1 ADAPTOR (C)47 2486H902 1 FILLER (B)47 2487B404 1 RIM (C)48 2486H901 1 INSERT (B)14 3211C001 2 PIN (F)15 2314H023 4 SCREW16 2314H025 4 SCREW17 3753V011 1 PLATE18 2314H003 2 SCREW19 2314H003 1 SCREW20 33853121 1 HOSE21 2481886 C 2481887 1 CLIP22 2481886 C 2481887 1 CLIP23 3775U031 1 WATER PIPE24 3683L003 1 GASKET25 2314H004 2 SCREW26 L2264F02 1 PLUG27 0920153 1 WASHER28 33853113 1 HOSE29 21825198 C 2481887 1 CLIP
C 248188930 21825198 C 2481887 1 CLIP
C 248188931 3765N021 1 WATER PIPE32 3683L003 1 GASKET
Water Pump, Thermostat & Heat Exchanger Plate F
LBHB1383
Page 72
50
16
15 1 11
34
12139 10
8
4648
47
576 45
2
44
4139424043
17
19
18
32
33
3435
3126 3028
2729
373638
2220
212423
2549
14
Water Pump, Thermostat & Heat Exchanger Plate F
LBHB1383
Page 73
33 2314H004 2 SCREW34 L2243F02 1 PLUG35 0920154 1 WASHER36 33853121 C 33853112 1 HOSE37 21825198 C 2481887 1 CLIP38 21825198 C 2481887 1 CLIP39 3348N003 1 WATER PIPE40 3482T005 1 HOSE41 2481886 1 CLIP42 2481886 1 CLIP43 2481886 1 CLIP44 L681VF02 1 GASKET - IND MANIFOLD49 2313H242 C 2313H241 2 STUD50 2318A603 2 NUT
Footnotes
(A) WAS 3781A006 - USE 2486H904/3381R001
(B) USED ONLY WITH 4133Y007
(C) USED ONLY WITH 4133Y017
(D) USED ONLY WITH 4133Y022
(E) 2 OFF WHEN USED WITH 4133Y017
(F) NO LONGER REQUIRED-USE 2313H241.(2).AND 2318A603.(2).
Item Part No. References Qty. Description Notes
Water Outlet & Inlet Plate B
LDHB0459
Page 74
4
4
5
6
8
7
3
1
2
Water Outlet & Inlet Plate B
LDHB0459
Page 75
Item Part No. References Qty. Description Notes
1 3765N032 1 CONNECTION2 L683NF02 1 GASKET - WATER OUTLET3 2314H004 2 SCREW4 3386C002 1 WATER PIPE5 36568143 1 PIPE CLIP6 2314H002 1 SCREW7 L2243F02 1 PLUG8 0920154 1 WASHER
Alternator & Generator Plate D
NDHB1723
Page 76
1
34
52
13
9
14
15
11 10
12
8
67
2223
17
211820
19
16
Alternator & Generator Plate D
NDHB1723
Page 77
Item Part No. References Qty. Description Notes
1 2871A145 1 ALTERNATOR2 2871W005 1 ALTERNATOR PULLEY2 D NDHB-E 1 PULLEY3 D NDHB-E 1 FAN6 L826HF01 1 BRACKET7 2314J004 3 SCREW8 2314H021 1 SCREW9 2318A603 1 NUT10 36155155 1 LEVER11 2314H003 1 SCREW12 2314H003 1 SCREW13 2614A028 1 BELT14 4172H012 1 WIRING HARNESS15 2817154 4 TIE16 4173A001 1 FUSE17 PF65133 C 2841231 1 FUSE18 3684U003 1 STRIP (A)19 2163745 C 2163747 2 SCREW20 2131109 2 WASHER21 2168519 2 NUT (B)22 2168519 2 NUT (B)23 0920052 C 2134105 2 WASHER24 2131A008 1 WASHER
Footnotes
(A) NO LONGER REQUIRED,USE SCREWS 2163745,WASHER 0920052 AND DELETE TWO NUTS 2168519.
(B) 4 - REQUIRED ONLY WHEN INSULATING STRIP IS FITTED.2 - REQUIRED WHEN INSULATING STRIP IS NOT FITTED.
Alternator & Generator Plate E
NDHB1723
Page 78
13 1412
1615
17
19
20216
14
7
3
218
84
59
10 111
Alternator & Generator Plate E
NDHB1723
Page 79
Item Part No. References Qty. Description Notes
1 2871A145 C 2871A655 1 ALTERNATOR (A)2 28710263 1 COVER (B)3 28710264 1 REGULATOR (B)4 28710265 1 RECTIFIER (B)5 28710266 1 BOX (B)6 28710267 2 BRUSH (B)7 28710268 1 PROTECTOR (B)8 28710269 2 CAPACITOR (B)9 28710270 3 BOLT (B)10 28710271 1 BRACKET (B)11 28710272 1 STATOR (B)12 28710273 1 ROTOR - ELECTRIC REPAIR (B)13 28710274 1 RING (B)14 28710275 1 BALL BEARING (B)15 28710276 1 BRACKET (B)16 28710277 1 BALL BEARING (B)17 28710278 1 SUNDRY KIT (B)18 28710279 1 CLIP (B)19 28710280 1 FAN (B)
Footnotes
(A) BREAKDOWN OF 2871A145 NOT AVAILABLE.
(B) USED ONLY WITH 2871A655
Gear Driven Sea Water Pump Plate A
QBHB0131
Page 80
11
9
10
8
7
6
12
54
3
1
2
Gear Driven Sea Water Pump Plate A
QBHB0131
Page 81
Item Part No. References Qty. Description Notes
1 2488A401 D QBHB-B 1 WATER PUMP2 2314F006 4 SCREW3 3381D004 1 GASKET4 3344A014 1 ADAPTOR5 3751C071 1 BRACKET6 2314H006 3 SCREW7 3272X001 1 ADAPTOR8 2311D038 3 SCREW9 34821112 1 CONNECTION10 2481886 1 CLIP11 2481886 1 CLIP
Gear Driven Sea Water Pump Plate B
QBHB0131
Page 82
114
19
2
18
1617
1513
12
1110
98
76
54
3 20
Gear Driven Sea Water Pump Plate B
QBHB0131
Page 83
Item Part No. References Qty. Description Notes
1 D QBHB-A 1 WATER PUMP2 24880187 1 BODY3 24880188 1 SHAFT4 24880183 1 BALL BEARING5 24880182 1 WASHER6 24880182 1 WASHER7 24880183 1 BALL BEARING8 24880184 1 SEAL - SHAFT9 24880185 1 SEAL - O RING10 24880186 1 SPACER11 24880184 1 SEAL - SHAFT12 24880108 1 PLATE13 0460038 1 IMPELLER (A)14 24880181 1 CAM15 0730110 1 PLUG (A)16 24880189 1 COVER17 0490785 1 GASKET - WATER PUMP (A)18 0720866 6 SCREW (A)19 0720688 1 SCREW20 24880180 X REPAIR KIT - WATER PUMP13 24880452 1 IMPELLER (B,C)
Footnotes
(A) ALSO INCLUDED IN REPAIR KIT
(B) USED ONLY FOR LIFEBOAT APPLICATIONS
(C) NOT INCLUDED IN REPAIR KIT
Gear Drive Auxiliary Drive Option Plate A
QDHB0852
Page 84
1
2
56
4
313
11
12
78
10
9
15
14 16
Gear Drive Auxiliary Drive Option Plate A
QDHB0852
Page 85
Item Part No. References Qty. Description Notes
10 3611M005 1 PLATE11 2314H002 C 2314H001 2 SCREW12 2314H013 2 SCREW13 2318A603 2 NUT
Turbocharger, Manifolds & Air Charge Cooler Plate A
SBHB0478
Page 86
710
8
11 17
12
15
14
16
13
34
5
18
19
2
6
1
9
9
Turbocharger, Manifolds & Air Charge Cooler Plate A
SBHB0478
Page 87
Item Part No. References Qty. Description Notes
1 2674A120 G 1 TURBOCHARGER2 26741162 1 CORE3 F REF.1 1 HOUSING4 26741182 1 GASKET5 26741140 1 RING6 F REF.1 1 HOUSING7 F REF.1 1 ARM8 F REF.1 1 LEVER9 26741136 2 RING10 F REF.1 1 RETAINER11 26741189 1 ROD12 26741219 1 ACTUATOR13 F REF.12 1 BRACKET14 26741131 1 HOSE15 26741178 1 HOSE CLIP16 26741178 1 HOSE CLIP17 26741180 1 LOCKNUT18 F REF.1 2 BOLT19 26741173 4 BOLT
Service Options
1 2674A120P 1 TURBOCHARGER - EXCHANGE1 2674A120R G 1 TURBOCHARGER - EXCHANGE
Turbocharger, Manifolds & Air Charge Cooler Plate E
SBHB0478
Page 88
2
3
4
5
1
Turbocharger, Manifolds & Air Charge Cooler Plate E
SBHB0478
Page 89
Item Part No. References Qty. Description Notes
1 2674A120 C 2674A117 1 TURBOCHARGER (A)C 2674A115G
2 F REF.1 1 TURBOCHARGER3 26741130 1 CLAMP4 26741131 1 HOSE5 26741130 1 CLAMP
Service Options
1 2674A120P 1 TURBOCHARGER - EXCHANGE1 2674A120R G 1 TURBOCHARGER - EXCHANGE
Footnotes
(A) FOR BREAKDOWN DETAILS SEE PRECEDING PAGES
Turbocharger, Manifolds & Air Charge Cooler Plate F
SBHB0478
Page 90
32
54
6
1
15
16
13
14
79 8 10
1712
11
Turbocharger, Manifolds & Air Charge Cooler Plate F
SBHB0478
Page 91
Item Part No. References Qty. Description Notes
1 3777C071 1 INDUCTION MANIFOLD2 3681V003 C 3681V003 2 GASKET - IND MANIFOLD
R a.3 2314H004 6 SCREW4 3382D006 1 HOSE5 2481890 1 HOSE CLIP6 2481890 1 HOSE CLIP7 3763D031 1 ELBOW8 3482E006 1 HOSE9 2481889 C 21825200 1 CLIP10 2481889 C 21825200 1 CLIP11 L681VF03 1 GASKET - TURBOCHARGER12 L254HF04 4 STUD13 2318A663 4 NUT14 2674923 1 HEATSHIELD15 2131A008 3 WASHER16 3621T006 1 BRACKET (A)17 2131325 3 WASHER (B)
History
a.2 36862189 C 3681V003 2 GASKET - EXHAUST MANIFOLD
Footnotes
(A) WAS 3753H008 USE 3621T006/2131325(3)
(B) USED ONLY WITH 3621T006
Turbocharger, Manifolds & Air Charge Cooler Plate G
SBHB0478
Page 92
24
1
7
25
17
15
20 4
3
21219
8
16
22
23
14
12
139
1011
1
5
6
18
Turbocharger, Manifolds & Air Charge Cooler Plate G
SBHB0478
Page 93
Item Part No. References Qty. Description Notes
1 4123E004 1 OIL PIPE2 36568135 1 CLIP3 36568135 1 CLIP4 36568135 1 CLIP5 0576112 1 NUT6 0566003 1 OLIVE7 1 NUT8 2314H003 2 SCREW9 3763R011 1 CONNECTION10 2441A004 1 NUT11 2415C004 1 SEAL12 33851126 1 HOSE13 2481884 1 CLIP14 2481884 1 CLIP15 4126X031 1 OIL PIPE16 36568148 C 36568149 1 CLIP17 L3532F01 1 NUT
Remote Air Charge Cooler Plate A
C SDHB0181 SDHB0192
Page 94
109
12
76
5
8
15
1413
19
17
18
1611
23 24
22
20
21
4
2
31
25
Remote Air Charge Cooler Plate A
C SDHB0181 SDHB0192
Page 95
Item Part No. References Qty. Description Notes
1 2652C801 1 CAP2 2652C802 1 ADAPTOR3 2481890 2 HOSE CLIP (A)4 2481889 1 CLIP5 4133Y031 C 4133Y014 1 ELBOW
C 4133Y0036 F REF.5 1 ELBOW7 063610318 C 32417142 2 PLUG (B)
C 2485A0127 0650713 2 PLUG (C,D)8 L688CF01 1 GASKET9 2313C071 2 STUD10 2318A663 2 NUT11 2313C060 2 STUD12 2318A663 2 NUT13 3764A092 1 CONNECTION14 3683H004 1 GASKET15 2314H008 2 SCREW16 U5MH0009 1 HOSE KIT17 F REF.16 1 HOSE18 2481886 1 CLIP19 2481886 1 CLIP20 4126P113 1 WATER PIPE21 36568156 2 CLIP22 2314H001 2 SCREW23 0650002 1 PLUG24 0920154 1 WASHER25 3518H102 1 TUBE
Footnotes
(A) QUANTITY WAS 1
(B) USED ONLY WITH 4133Y003.
(C) USED ONLY WITH 4133Y014.
(D) USED ONLY WITH 4133Y031
Low Pressure Fuel System Plate D
VBHB1366
Page 96
1
2
3
4
Low Pressure Fuel System Plate D
VBHB1366
Page 97
Item Part No. References Qty. Description Notes
1 K641AF04 C K641AF02 1 LIFT PUMP2 L686JF02 1 GASKET - LIFT PUMP3 2314H004 2 SCREW4 26410009 X REPAIR KIT - LIFT PUMP
Low Pressure Fuel System Plate H
VBHB1366
Page 98
11
137
9
10
12 8
4
6
53
21
Low Pressure Fuel System Plate H
VBHB1366
Page 99
Item Part No. References Qty. Description Notes
1 K656CF02 1 FUEL FILTER ASSEMBLY2 F REF.1 1 FILTER HEAD3 26561118 E 26569051 1 FUEL FILTER KIT4 F REF.3 1 ELEMENT5 26439031 1 SEAL - O RING6 26439030 1 SEAL - O RING7 3825T014 1 BRACKET8 2314J003 2 SCREW10 2318A604 2 NUT
Low Pressure Fuel System Plate J
VBHB1366
Page 100
432
1
15
161413
1211 17
5
6
89710
2223
24
25
31
3218
19
20
21
29
30
26
27
28
Low Pressure Fuel System Plate J
VBHB1366
Page 101
Item Part No. References Qty. Description Notes
1 4122C023 1 FUEL PIPE2 F REF.1 1 PIPE3 33532129 1 NUT4 33811114 1 OLIVE5 33225414 1 NUT6 33811114 1 OLIVE7 0201500 1 CONNECTION8 0095031 1 BOLT9 2411156 1 WASHER10 2411156 1 WASHER11 3443E004 C 3443E002 1 FUEL PIPE12 33225414 1 NUT13 33811114 1 OLIVE14 0201500 1 CONNECTION15 0095031 1 BOLT16 2411156 1 WASHER17 2411156 1 WASHER18 33225414 1 NUT19 33811114 1 OLIVE20 0201502 1 UNION21 2411154 1 WASHER22 K481FF01 1 CLIP27 3786A006 1 BRACKET
Cold Start System Plate A
WDHB0176
Page 102
2
4
3
1
Cold Start System Plate A
WDHB0176
Page 103
Item Part No. References Qty. Description Notes
1 2666A011 C K666AF01 4 GLOWPLUG2 M172EF02 3 CABLE3 2318A601 4 NUT
Engine Lifting Plate A
XBHB0292
Page 104
48
3
5
6
27
1
Engine Lifting Plate A
XBHB0292
Page 105
Item Part No. References Qty. Description Notes
1 3648T001 1 PLATE2 2314H403 2 SCREW3 3623K011 1 PLATE4 2314H403 3 SCREW
Throttle & Stop Controls Plate A
ZAHB0502
Page 106
1
Throttle & Stop Controls Plate A
ZAHB0502
Page 107
Item Part No. References Qty. Description Notes
1 2734A053 C 2734A051 1 KIT (A)
Footnotes
(A) THROTTLE CONTROL CABLE FITTINGS
Mountings (Front & Rear) Plate B
C ZCHB0765 ZCHB0909
Page 108
12
11
11
9
7
6
4 8
3
2
1
5
Mountings (Front & Rear) Plate B
C ZCHB0765 ZCHB0909
Page 109
Item Part No. References Qty. Description Notes
1 3823H004 1 BRACKET2 2634C206 1 MOUNTING3 2314J203 C 2314J003 3 SCREW4 3823H005 1 BRACKET5 2634C206 1 MOUNTING6 2314J203 C 2314J003 3 SCREW7 3823H003 1 BRACKET8 2634C206 1 MOUNTING9 2314J003 3 SCREW10 3823H003 1 BRACKET11 2634C206 1 MOUNTING12 2314J003 3 SCREW
Lub. Oil Sump Drain Pump Plate A
ZGHB0041
Page 110
1617
14
12
13
10
715
9
8
11
5
6
2420
23
21
22
19
25
18
3
4
2
1
Lub. Oil Sump Drain Pump Plate A
ZGHB0041
Page 111
Item Part No. References Qty. Description Notes
1 2488460 1 OIL SUMP DRAIN PUMP2 F REF.1 1 PUMP3 24889902 1 SEAL - O RING4 24889901 1 SEAL - O RING5 0576117 1 NUT6 0566008 1 OLIVE7 2731A027 1 GROMMET8 3832A001 1 BRACKET9 2131472 1 SPACER10 2314J007 1 SCREW11 2314J001 1 SCREW12 3531A003 1 TUBE13 0920130 1 WASHER
Lub. Oil Pressure Switch & Gauge Plate A
ZJHB0429
Page 112
1
2
3
4
6 5
Lub. Oil Pressure Switch & Gauge Plate A
ZJHB0429
Page 113
Item Part No. References Qty. Description Notes
2 2848A042 1 OIL PRESSURE SWITCH3 2431131 1 PLUG
Temperature Gauge & Sender Plate A
C ZLHB0179 ZLHB0184
Page 114
4
5
11
6
71
10
2 3
98
Temperature Gauge & Sender Plate A
C ZLHB0179 ZLHB0184
Page 115
Item Part No. References Qty. Description Notes
4 2848A106 1 WATER TEMPERATURE SWITCH5 2411156 1 WASHER6 2755A007 C 2755A004 1 WATER TEMPERATURE SENSOR7 2411156 1 WASHER
Radiator & Cowling Plate A
ZMHB0248
Page 116
1
2
3
4
5
Radiator & Cowling Plate A
ZMHB0248
Page 117
Item Part No. References Qty. Description Notes
1 L2243F02 1 PLUG2 L311KF04 1 WASHER
Instrumentation Assembly Plate B
ZNHB0145
Page 118
334
2
34
3132867
11
1412109
1516
2324
22
5
36
3
3517
18 201913
2526 2721
30
29
28
137
3856
4140
4243
45
444647
48
4950 55
5354
57
5152
39
Instrumentation Assembly Plate B
ZNHB0145
Page 119
Item Part No. References Qty. Description Notes
1 4171A025 C 4171A024 1 PANEL2 2755F021 1 PANEL3 2755F051 1 TACHOMETER4 2755F031 1 TEMPERATURE GAUGE5 2755F041 1 ALARM6 2755F101 1 LAMP7 27550016 1 BULB8 2755F201 1 RING9 2755F111 1 LAMP10 27550015 1 BULB11 2755F201 1 RING12 2755F121 1 LAMP13 27550016 1 BULB14 2755F201 1 RING15 2755F131 1 BLANKING COVER16 2755F201 1 RING17 2755F071 1 CONTACT18 2755F201 1 RING19 2755F142 1 SWITCH20 27550017 1 BULB21 2755F081 1 CONTACT22 2755F201 1 RING23 2755F142 1 SWITCH24 27550017 1 BULB25 2755F091 1 CONTACT26 2755F201 1 RING27 2755F141 1 SWITCH28 2755F061 1 LOCK29 2755F201 1 RING30 2755F141 1 SWITCH31 2755F202 8 NUT32 2755F203 8 WASHER33 2755F205 1 SEAL34 2880A004 1 PANEL (A)34 3161C002 1 PANEL (B)35 4172V012 1 WIRING HARNESS (C,A)35 4172V022 1 WIRING HARNESS (C,B)36 4172P004 1 WIRING HARNESS (D)37 21825186 1 TOOL (E)38 21825187 1 TOOL (F)56 4172V019 1 WIRING HARNESS (G)57 27550019 X IGNITION KEY (H)
Footnotes
(A) USE ONLY WITH 4171A024
(B) USE ONLY WITH 4171A025
(C) WIRING LOOM PANEL
Instrumentation Assembly Plate B
ZNHB0145
Page 120
334
2
34
3132867
11
1412109
1516
2324
22
5
36
3
3517
18 201913
2526 2721
30
29
28
137
3856
4140
4243
45
444647
48
4950 55
5354
57
5152
39
Instrumentation Assembly Plate B
ZNHB0145
Page 121
(D) WIRING LOOM PANEL TO ENGINE
(E) COMBINED BULB AND PUSH CAP REMOVER
(F) WARNING LIGHT LOCKING RING TIGHTENING TOOL
(G) WIRING LOOM ENGINE.
(H) KEY BLANK SUITABLE FOR FINISHING TO CREATE SUBSTITUTE FOR EXISTING KEYS.
Footnotes
Instrumentation Assembly Plate C
ZNHB0145
Page 122
99 1010
8
4
3
7
1
46
5
16
1513211 12
14
Instrumentation Assembly Plate C
ZNHB0145
Page 123
Item Part No. References Qty. Description Notes
1 4172V021 C 4172V019 1 HARNESS KIT2 4173D003 1 PANEL3 3645K013 1 PLATE4 2848A227 2 RELAY5 2848A204 1 RELAY6 2312A044 4 SCREW7 2318A206 4 NUT8 2634A157 4 MOUNTING9 2318A205 8 NUT10 2134A004 8 WASHER11 4172V023 C 4172V018 1 WIRING HARNESS (A)11 4172V023 1 WIRING HARNESS (B)12 2863B001 3 DIODE (A)12 2863B001 2 DIODE (B)13 2861A101 4 DIODE (A)13 2861A101 2 DIODE (B)14 4173A001 1 FUSE15 2817157 1 TIE16 2817154 6 TIE
Footnotes
(A) USED ONLY WITH 4172V019
(B) USED ONLY WITH 4172V021
Application Miscellaneous & Auxiliaries Plate D
ZZUB0101
Page 124
1
Application Miscellaneous & Auxiliaries Plate D
ZZUB0101
Page 125
Item Part No. References Qty. Description Notes
1 U5MK0164 1 REPAIR KIT - ONBOARD (A)2 U5MK0163 1 REPAIR KIT - ONBOARD3 K645AF03 G 4 INJECTOR4 K646CF28 1 FUEL INJECTION PIPE NO.1 CYL.5 K646CF27 1 FUEL INJECTION PIPE NO.2 CYL.6 K646CF26 1 FUEL INJECTION PIPE NO.3 CYL.7 K646CF25 1 FUEL INJECTION PIPE NO.4 CYL.8 L311FF02 4 INJECTOR WASHER9 U5MW0084 C M131AF03 1 WATER PUMP
G
10 K641AF04 1 LIFT PUMP11 2654409 1 OIL FILTER12 26561118 E 26569051 1 FUEL FILTER KIT13 2485613 1 THERMOSTAT14 2614A027 1 BELT15 L482VF02 1 HOSE16 33872516 C 33872332 1 PIPE - BREATHER17 L383CF01 1 HOSE18 33853121 1 HOSE19 33853113 1 HOSE20 3482T005 1 HOSE21 34821112 1 CONNECTION22 3382D006 1 HOSE23 3482E006 1 HOSE24 3763D031 1 ELBOW25 33851126 1 HOSE26 U5MH0009 2 HOSE KIT27 2481883 4 CLIP28 2481886 C 2481885 2 CLIP29 21825198 C 2481887 4 CLIP30 2481889 4 CLIP31 2481886 5 CLIP32 2481891 2 CLIP33 2481890 2 HOSE CLIP34 2481884 2 CLIP35 3482E007 1 HOSE36 21820025 1 CONTAINER37 L142AF02 4 EXHAUST VALVE38 L142HF01 4 INTAKE VALVE39 L1744F01 8 VALVE SPRING40 K418AF02 C K418AF01 1 SEAL - FRONT END OIL41 K418FF01 1 SEAL - REAR END OIL42 U5LC0006 1 JOINT AND GASKET KIT
Service Options
3 K645AF03R 4 INJECTOR - EXCHANGE9 U5MW0084R 1 WATER PUMP - EXCHANGE
Application Miscellaneous & Auxiliaries Plate D
ZZUB0101
Page 126
1
Application Miscellaneous & Auxiliaries Plate D
ZZUB0101
Page 127
Footnotes
(A) COMPONENT PARTS NOT ILLUSTRATED
Joints & Gaskets - Complete Service Kit Plate A
SGBB0116
Page 128
1
5
2
3
4
10 1112 13
14
98
6 7
1918171615
20 21 22 23 24 25 26 27
Joints & Gaskets - Complete Service Kit Plate A
SGBB0116
Page 129
Item Part No. References Qty. Description Notes
1 U5LC0015 C U5LC0013 X GASKET KIT - COMPLETE ENGC U5LC0006
2 L681EF06 1 GASKET - CYLINDER HEAD3 L681VF02 1 GASKET - IND MANIFOLD4 L681KF06 C L681KF03 1 GASKET - SUMP5 L687YF02 1 GASKET - LIFT PUMP6 L687MF05 1 GASKET7 L683NF02 1 GASKET - WATER OUTLET8 L683HF01 1 GASKET - OIL FILLER9 L687MF12 1 GASKET - THERMOSTAT HSG (A)9 L687MF13 1 GASKET - THERMOSTAT HSG (A)9 3687M014 1 GASKET - THERMOSTAT HSG (A)10 L688CF01 1 GASKET11 3381D004 1 GASKET12 36862189 C 3681V003 2 GASKET - EXHAUST MANIFOLD13 L686JF02 1 GASKET - LIFT PUMP14 L681VF03 1 GASKET - TURBOCHARGER (A)14 L688CF02 1 GASKET - EXHAUST OUTLET (A)15 3687W005 2 GASKET - OIL FILTER HEAD16 3683L003 2 GASKET17 33811114 10 OLIVE18 0921176 8 WASHER (A)18 2411101 8 WASHER (A)19 L311FF02 4 INJECTOR WASHER20 K415EF01 1 O RING21 K415EF02 1 SEAL - O RING22 K415JF01 8 SEAL22 K415JF02 8 SEAL - VALVE STEM23 K418FF01 1 SEAL - REAR END OIL24 K418FF05 1 SEAL - CAMSHAFT25 2415638 1 SEAL - O RING26 K418AF02 1 SEAL - FRONT END OIL27 K418FF02 1 SEAL - CAMSHAFT
Footnotes
(A) NOT ALL JOINTS WILL APPLY TO YOUR APPLICATION - REFER TO RELEVANT OPTION/ACCESSORY PACKS
Parts Index
Page 130
Page 131
Parts Index
Description Part No. Page
ACTUATOR 26741219 87
ADAPTOR 2487B405 71
2652C802 95
3272X001 81
3344A014 81
AIR PIPE 3423A008 25
3584P001 25
ALARM 2755F041 119
ALTERNATOR 2871A145 77, 79
ALTERNATOR PULLEY
2871W005 77
ARMATURE 28730243 57
BALL 26278161 45, 47
BALL BEARING 24880183 83, 83
28710275 79
28710277 79
BANJO BOLT 0095315 35
BEARING 26278139 45, 45, 45, 45
26278140 45, 47
BELT 2614A027 125
2614A028 77
BIG END BEARING KIT
U5ME0004 15
BIG END BRG KIT - U/S
U5ME0004A 15
BLANKING COVER 2755F131 119
BODY 24880187 83
L781LF11 67
M142KF04 67
BOLT 0095031 101, 101
26741173 87
28710270 79
32184234 25
L218RF01 13, 13
BOX 28710266 79
BRACKET 28710271 79
28710276 79
3621T006 91
3644D002 41
3751C071 81
3786A006 101
3823H003 109, 109
3823H004 109
3823H005 109
3825T014 99
3832A001 111
3832A002 63
L821EF02 35
L826CF01 35
L826HF01 77
BRACKET KIT 28730246 57
BREATHER VALVE 2652851 61
BRUSH 28710267 79
BRUSH KIT 28730471 57
BULB 27550015 119
Description Part No. Page
Parts Index
Page 132
27550016 119, 119
27550017 119, 119
BUSH 26278150 45, 47
28730248 57
CABLE M172EF02 103
CAGE 26278136 43
CAM 24880181 83
26278011 43
CAMSHAFT L141DF01 19
CAMSHAFT PULLEY
3114X102 21
CAP 2486H905 71
2487B401 71
2487D002 35
2487D102 35
2652C801 95
3342T012 17
K487BF02 61
L342TF01 17
CAPACITOR 28710269 79
CARRIER 26278160 45, 47
CIRCLIP 26278157 45, 47
2721A021 15, 15
CLAMP 26741130 89, 89
M141AF03 35
CLIP 21825198 71, 71, 73, 73, 125
2481845 61
Description Part No. Page
2481882 61, 61, 61, 61
2481883 125
2481884 93, 93, 125
2481886 41, 41, 63, 63, 67, 67, 71, 71, 73, 73, 73, 81, 81, 95, 95, 125, 125
2481889 91, 91, 95, 125
2481891 71, 71, 71, 125
28710279 79
3651P002 63
36568135 93, 93, 93
36568148 93
36568156 95
K138AF01 67, 67
K481FF01 101
K646EF02 35
K646EF03 35
CON ROD ASSEMBLY
ZZ90074 15
CON ROD NUT L3551F01 15
CONNECTION 0201500 101, 101
3355A004 61
3355K004 23, 23
Description Part No. Page
Page 133
Parts Index
3355K007 63
34821112 41, 81, 125
3763R011 93
3764A092 95
3765N032 75
K441AF01 25
CONTACT 2755F071 119
2755F081 119
2755F091 119
CONTAINER 21820025 125
CORE 26741162 87
COVER 2486H903 71, 71
24880189 83
26278126 43
28710263 79
CRANKSHAFT KIT M113AF02 15
ZZ90161 15
CRANKSHAFT KIT - EXCHANGE
ZZ90161P 15
CRANKSHAFT PULLEY
3114C901 65
3114C906 65
3114X141 21
L114AF31 21
CYLINDER BLOCK ASSEMBLY
M145AF06 13
CYLINDER HEAD M145DF19 17
M145DF21 17
Description Part No. Page
CYLINDER HEAD KIT - EXCH
M145DF19P 19
DIODE 2861A101 123, 123
2863B001 123, 123
DIPSTICK 26278130 43
3178E012 59
DISC 26278149 45, 47
26278158 45, 45, 45, 45, 47, 47, 47, 47
26278159 45, 45, 45, 47, 47, 47
DOWEL 2114A048 21, 39
2116A655 13, 13
L2453F01 15
L2712F02 49, 51
L312DF01 17
L312DF02 35
L312FF01 13
L313AF01 23
L381DF01 19
DRIVE 28730247 57
DRIVE KIT 28730249 57
ELBOW 2486A967 71, 71
3763D031 91, 125
4133Y031 95
EXCHANGER 4133Y022 71
EXHAUST VALVE L142AF02 125
Description Part No. Page
Parts Index
Page 134
L142HF21 17
FAN 28710280 79
FILLER 2486H902 71
L578HF05 61
FLYWHEEL 4111D115 53
FLYWHEEL HOUSING
3713C081 39
3713C082 39
FORK 26278128 43
FUEL FILTER ASSEMBLY
K656CF02 99
FUEL FILTER KIT 26561118 99, 125
FUEL INJECTION PIPE
3521K137 35
3521K138 35
3521K139 35
3521K141 35
K646CF25 35, 125
K646CF26 35, 125
K646CF27 35, 125
K646CF28 35, 125
FUEL INJECTION PUMP
2643H056 27
2643H080 35
FUEL PIPE 2483A008 35
3443E004 101
4122C023 101
FUSE 4173A001 77, 123
PF65133 77
Description Part No. Page
GASKET 26278026 43
26741182 87
3381D004 81, 129
3683H004 95
3683L003 71, 71, 129
L681TF02 49, 51
L687MF05 129
L687MF08 63
L688CF01 95, 129
GASKET - CYLINDER HEAD
L681EF06 19, 129
GASKET - EXHAUST MANIFOLD
36862189 91, 129
GASKET - EXHAUST OUTLET
L688CF02 129
GASKET - IND MANIFOLD
3681V003 91
L681VF02 73, 129
GASKET - LIFT PUMP
L686JF02 97, 129
L687YF02 23, 129
GASKET - OIL FILLER
L683HF01 61, 129
GASKET - OIL FILTER HEAD
3687W005 63, 129
GASKET - SUMP L681KF06 59, 129
GASKET - THERMOSTAT HSG
3687M014 67, 129
L687MF12 129
L687MF13 67, 129
Description Part No. Page
Page 135
Parts Index
GASKET - TURBOCHARGER
L681VF03 91, 129
GASKET - WATER OUTLET
L683NF02 75, 129
GASKET - WATER PUMP
0490785 83
GASKET KIT - COMPLETE ENG
U5LC0015 129
GEAR 26278164 47
GEAR,GEARBOX 26278135 43
26278152 45
26278153 45
26278154 45
26278167 47
GEARBOX 2628C007 39, 43, 45
GLOWPLUG 2666A011 103
GROMMET 2731A027 111
GUIDE L343FF01 17
HARNESS KIT 4172V021 123
HEATSHIELD 2674923 91
HOLDER K645AF31 31
HOSE 26741131 87, 89
3382D006 91, 125
33845415 61
33851126 93, 125
33853113 71, 125
33853121 71, 73, 125
3482E006 91, 125
3482E007 63, 125
Description Part No. Page
3482T005 73, 125
L383CF01 67, 125
L482VF02 61, 125
HOSE CLIP 2481890 71, 71, 71, 71, 91, 91, 95, 125
26741178 87, 87
HOSE KIT U5MH0009 95, 125
HOUSING 3713C053 39
L771VF14 23
L771VF19 23
L771VF91 23
L771VF96 23
HUB L744EF01 21
IDLER PULLEY K522DF04 21
IGNITION KEY 27550019 119
IMPELLER 0460038 83
24880452 83
INDUCTION MANIFOLD
3777C071 91
INJECTOR K645AF03 31, 35, 125
INJECTOR - EXCHANGE
K645AF03R 33, 37, 125
INJECTOR NOZZLE K645AF72 31
INJECTOR WASHER L311FF02 35, 125, 129
INSERT 2137807 59
2486H901 71
Description Part No. Page
Parts Index
Page 136
K445AF01 25
L314AF01 17
L314AF11 17
INTAKE VALVE L142HF01 125
L142HF11 17
JET L531TF03 13
L531TF04 13
JOINT AND GASKET KIT
U5LC0006 125
KEY 26278166 47
KIT 2734A053 107
2734A054 39
LAMP 2755F101 119
2755F111 119
2755F121 119
LEVER 26278006 43
36155155 77
LIFT PUMP K641AF04 97, 125
LOCK 2755F061 119
LOCKING PLATE 2417A001 65
LOCKNUT 26741180 87
LOCTITE 21825185 67
MAIN BEARING KIT U5MB0006 15
MAIN BEARING KIT - U/S
U5MB0006A 15
MOUNTING 2634A157 123
2634C206 109, 109, 109, 109
NEEDLE BEARING 26278044 45, 47
Description Part No. Page
NUT 0576054 39
0576111 25, 25
0576112 93
0576117 111
2168519 77, 77
2318A205 123
2318A206 123
2318A601 103
2318A603 35, 41, 73, 77, 85
2318A604 39, 39, 99
2318A605 49, 51
2318A663 91, 95, 95
2441821 25
2441A004 93
26278019 43
26278038 45
26431830 31
2755F202 119
33225414 101, 101, 101
33532129 101
3353D006 61
K318AF01 35
L3532F01 93
O RING K415EF01 23, 129
OIL COOLER 2486A962 63
2628C051 41
Description Part No. Page
Page 137
Parts Index
OIL FILTER 2654409 63, 125
OIL FILTER HEAD M134EF03 63
M134EF06 63
OIL PIPE 3575H025 59
3583E001 63
3583E002 63
4123E004 93
4126X031 93
OIL PRESSURE SWITCH
2848A042 113
OIL PUMP 4132F032 23
4132F062 23
OIL SUMP DRAIN PUMP
2488460 111
OLIVE 0566002 25, 25
0566003 93
0566007 61
0566008 111
2441841 25
33811112 35, 35
33811114 101, 101, 101, 101, 129
PANEL 2755F021 119
2880A004 119
3161C002 119
4171A025 119
4173D003 123
PIN 2117048 23
Description Part No. Page
26278010 43
26278061 47
26278062 47
3211C001 71
PIPE - BREATHER 33872516 61, 125
PIPE - LEAK OFF 3558X034 35
3558X035 35
PIPE CLIP 36568143 75
PISTON AND RING KIT
U5PR0038 15
U5PR0038B 15
U5PR0039 15
U5PR0039B 15
PISTON KIT U5LP0044 15
U5LP0044B 15
U5LP0045 15
U5LP0045B 15
PISTON RING KIT M181CF01 15
M181CF02 15
PIVOT 28730245 57
PLATE 24880108 83
26278009 43
26278134 43, 43
2628C052 39
2628C054 39
3611M005 85
3623K011 105
3645K013 123
Description Part No. Page
Parts Index
Page 138
3648T001 105
3714X012 49
3714X014 51
3753V011 71
L741EF01 23
PLUG 063610318 95
0650002 95
0650563 71
0650713 95
0730110 83
2421214 67
2431131 23, 63, 113
2431A054 61, 63
2485A011 59
2487A016 37
26278014 43
26278017 43
26278132 43
26439101 27
32417136 13
3314P005 63
L211EA02 23
L2243F02 59, 71, 73, 75, 117
L2264F02 67, 67, 71
L2412F01 17
L2416F01 13, 13, 13
Description Part No. Page
L2417F01 17
L242CF01 23
L271AF03 23
PLUNGER L271PF01 23
PROTECTOR 28710268 79
PULLEY L114XF02 35
RECTIFIER 28710265 79
REGULATOR 28710264 79
RELAY 2848A204 123
2848A227 123
REPAIR KIT - FUEL INJ PUMP
26439035 29
REPAIR KIT - LIFT PUMP
26410009 97
REPAIR KIT - ONBOARD
U5MK0163 125
U5MK0164 125
REPAIR KIT - WATER PUMP
24880180 83
RETAINER 28730244 57
RIM 2487B404 71
RING 26278076 43, 43
26278127 47
26278138 45
26278151 45, 47
26439039 27
26439059 27
26741136 87
26741140 87
Description Part No. Page
Page 139
Parts Index
2755F201 119, 119, 119, 119, 119, 119, 119, 119
28710274 79
L811AF01 35
ROD 26741189 87
ROLLER BEARING 26278141 45, 47
ROTOR 26439054 27
ROTOR - ELECTRIC REPAIR
28710273 79
SCREW 0720688 83
0720866 83
2163745 77
2311D038 81
2311D040 65
2311D058 61
2311D060 65
2311D080 67
2312A044 123
2314E035 67
2314F001 67
2314F002 59
2314F005 59, 59
2314F006 81
2314F007 59
2314F008 59
2314F036 23
2314F064 67, 67, 67, 67
Description Part No. Page
2314F107 23
2314H001 61, 95
2314H002 35, 35, 39, 39, 41, 59, 63, 63, 75, 85
2314H003 21, 49, 51, 71, 71, 77, 77, 93
2314H004 63, 71, 73, 75, 91, 97
2314H006 81
2314H008 17, 95
2314H009 17
2314H013 85
2314H015 67
2314H019 63
2314H021 77
2314H023 71
2314H025 71
2314H034 67
2314H035 63
2314H062 67
2314H101 19
2314H403 105, 105
2314J001 111
2314J002 39, 39
Description Part No. Page
Parts Index
Page 140
2314J003 21, 49, 51, 67, 99, 109, 109
2314J004 39, 39, 77
2314J006 55
2314J007 39, 67, 111
2314J008 35
2314J010 39
2314J036 23
2314J203 109, 109
2314J612 49, 51
2314W402 49, 51
2315D086 21
26278131 43, 43, 43
3218H007 39
K316TF01 23
K646EF41 35, 35
L211TF01 23
L2153F01 15
L2186F01 53
L218DF01 65
L278CF02 19
L278CF03 13
L278HF01 19
SEAL 2415C004 93
26278008 43
26278137 43, 43, 47
Description Part No. Page
2755F205 119
31718104 37
K415JF01 17, 129
SEAL - CAMSHAFT K418FF02 19, 129
K418FF05 19, 129
SEAL - FRONT END OIL
K418AF02 23, 125, 129
SEAL - O RING 2415638 129
24880185 83
24889901 111
24889902 111
26439030 99
26439031 99
K415EF02 59, 129
SEAL - REAR END OIL
K418FF01 49, 51, 125, 129
SEAL - SHAFT 24880184 83, 83
SEAL - VALVE STEM
K415JF02 17, 129
SEAT 26431824 31
SETSCREW 2314C044 39, 39
26278005 43, 43
26278007 43
SHAFT 24880188 83
26278129 43
26278133 43
26278142 45
26278143 45
26278144 45
Description Part No. Page
Page 141
Parts Index
26278165 47
26439063 27
26439078 27
SHIELD 26278125 43, 43, 47
SHIM 26278052 45, 47
26278053 45, 47
26278054 45, 47
26278055 45, 47
26278145 45, 45
26278146 45, 45
26278147 45, 45
26278148 45, 45
26431164A 31
26431164B 31
26431164C 31
26431164D 31
26431164E 31
26431164F 31
26431164G 31
26431164GR 31
26431164GS 31
26431164GT 31
26431164GU 31
26431164GV 31
26431164H 31
26431164J 31
26431164K 31
Description Part No. Page
26431164L 31
26431164M 31
26431164N 31
26431164P 31
L2411F01 17
L2411F02 17
L2411F03 17
L2411F04 17
L2411F05 17
L2411F06 17
L2411F07 17
L2411F08 17
L2411F09 17
L2411F11 17
L2411F12 17
L2411F13 17
L2411F14 17
L2411F15 17
L2411F16 17
L2411F17 17
L2411F18 17
L2411F19 17
L2411F21 17
L2411F22 17
L2411F23 17
L2411F24 17
L2411F25 19
Description Part No. Page
Parts Index
Page 142
L2411F26 19
L2411F27 19
L2411F28 19
L2411F29 19
L2411F31 19
L2411F32 19
L2411F33 19
L2411F34 19
L2411F35 19
L2411F36 19
L2411F37 19
L2411F38 19
L2411F39 19
L2411F41 19
L2411F42 19
L2411F43 19
L2411F44 19
L2411F45 19
L2411F46 19
L2411F47 19
L2411F48 19
L2411F49 19
SHORT ENGINE BB39610 11
SLEEVE 26278162 45
26278163 45
3381R001 71
3381R003 71
Description Part No. Page
SMALL END BUSH L112CF01 15
SOLENOID 26439104 27, 35
28710354 57
SPACER 2131472 111
24880186 83
26278039 45
26278155 45, 47
3311T001 65
3312D002 63
L313EF01 35
SPRING 26278060 45
26278063 47
26278156 45, 45, 47, 47
26431823 31
26439047 27
31754118 61
L174DF01 23
L174DF02 23
SPRING WASHER L341CF01 17
STARTER MOTOR 2873B059 55, 57
STARTER MOTOR - EXCHANGE
2873B059R 55, 57
STARTER RING GEAR
31161153 53
STATOR 28710272 79
STRAP 3663T004 63
STRIP 3684U003 77
STUD 2215761 39
Description Part No. Page
Page 143
Parts Index
2216711 39
2313C059 35
2313C060 95
2313C071 95
2313H242 73
L254HF04 91
SUMP 4145H038 59
SUNDRY KIT 28710278 79
28730400 57
SWITCH 2755F141 119, 119
2755F142 119, 119
TACHOMETER 2755F051 119
TAPPET K561AF01 17
TEEPIECE 0976042 35
TEMPERATURE GAUGE
2755F031 119
TENSIONER K522DF08 67
THERMOSTAT 2485613 67, 125
THERMOSTAT HOUSING
4133L007 67
THRUST WASHER 41159001 15
TIE 2817154 77, 123
2817157 123
TIMING BELT K614CF03 67
TIMING DEVICE 26439073 27
TIMINGBELT COVER
L781DF03 67
L781DF05 67
L781LF12 67
Description Part No. Page
L781LF22 67
TOOL 21825186 119
21825187 119
TUBE 2486A966 71
2486H904 71
3518H102 95
3531A003 111
L577AF01 59
TURBOCHARGER 2674A120 87, 89
TURBOCHARGER - EXCHANGE
2674A120P 87, 89
2674A120R 87, 89
UNION 0201502 101
0206002 25
0206003 23
0206102 25
UNION NUT 33225412 35, 35
VALVE 26439044 27
26439068 27
VALVE COLLET L142WF01 17
L142WF02 17
VALVE SPRING L1744F01 17, 125
WASHER 0920006 39
0920052 77
0920130 59, 111
0920153 23, 63, 67, 67, 71
0920154 59, 71, 73, 75, 95
Description Part No. Page
Parts Index
Page 144
0921176 25, 25, 35, 35, 129
2131109 77
2131325 91
2131A008 39, 77, 91
2134A004 123
2134A611 39
2411101 129
2411152 19
2411154 101
2411156 101, 101, 101, 101, 115, 115
24880182 83, 83
26278004 43, 43, 43, 43, 43
26430819 31
2755F203 119
K134AF01 35
K411F01 23
L311KF02 21
L311KF04 117
WATER PIPE 3348N003 73
3386C002 75
3427C003 61
3476T001 41
3765N021 71
3775U031 71
4126P113 95
Description Part No. Page
WATER PUMP 2488A401 81
U5MW0067 67
U5MW0084 67, 125
WATER PUMP - EXCHANGE
U5MW0084R 69, 125
WATER PUMP PULLEY
L113MF02 67
WATER TEMPERATURE SENSOR
2755A007 115
WATER TEMPERATURE SWITCH
2848A106 115
WIRE 32451152 37
WIRING HARNESS 4172H012 77
4172P004 119
4172V012 119
4172V019 119
4172V022 119
4172V023 123, 123
WOODRUFF KEY 3611A004 21
L112TF03 19
L623CF01 21
L623CF03 23
Description Part No. Page