Darlington Fabrics (Varsha)

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Transcript of Darlington Fabrics (Varsha)

Page 1: Darlington Fabrics (Varsha)
Page 2: Darlington Fabrics (Varsha)

THE MOORE COMPANYResource to the World’s Most Successful Brands

George C. Moore• Narrow

Elastic Fabric• Woven• Knitted• Jacquard

• Rigid Webbing

Darlington Fabrics• Warp Knit

Stretch Fabric• Raschel• Tricot• Mesh• Powernet

Moeller Marine• Rotationally

Molded, Injected and Thermoformed Parts• Fuel tanks• Seating• Hardware

Moeller Plastics• Rotational

Molding • Tanks• Columns• Pipes• Beams• Products

for the medical industry

• Industrial Battery Separator supplier• Ribbed

Separators• Corrugated

Separators• Nonwoven

Gauntlets

Fulflex• Thin-Gauge

Calendered and Extruded Rubber and Elastic Products• Tapes• Threads• Rings

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Tricot

Raschel

MeshMarkets and Fabrics

High Quality Warp-Knit Stretch Fabrics • Fabric Performance• Research & Development

• Communication is essential• What is the end-use• Construction• Target weight, width, stretches, compression• Luster• Hand

Powernet

Intimate Apparel

Swimwear Fashion Sportswear

Orthopedic/ Medical

Athletic Wear

Military

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Strategic Location

• Geographic proximity to:• DR-CAFTA countries• NAFTA countries

• Compliant with Berry Amendment

• Well developed Regional Textile and Apparel Base: Full package sourcing capabilities

El Salvador

Westerly, RI

• A 125,000 sq. foot facility.• Installed Capacity:

– Phase 1: 3 M Yards per year

– Phase 2: 9 M Yards per year

– Phase 3: 15 M Yards per year

• A 500,000 sq. foot facility.

• Installed Capacity:– 12-16 M Yards

per year

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• Warping• Knitting

• Nylon / Spandex Blends• Polyester / Spandex Blends• Gauge – 28, 32 & 36 • Fabrics up to 124” wide•Weights from 1.5 oz./sq.yd. to (+)12 oz./sq.yd.

WarpingKnitting

Winning Performance!

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Our Focus: Create Value

• Atmospheric Beams• Pressure Beams• Jet Tenter Frames

Dyeing Department

Printing• Rotary Screen Printing• Direct Digital Printing

Dyeing Lab

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Performance Finishes

Innovative High-Quality Stretch Fabrics

• Soil Release• Antimicrobial•Moisture Management/ Wicking• Flame Retardant• Durable Water Repellant (DWR)

Quality Assurance Lab

Inspection

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Sustainability

• Our people are our most valuable asset.• We promote and encourage a consistent

and coordinated approach to upgrade their skills and capabilities to deliver high quality performance fabrics and finishes.

• We pursue strategic long-term relationships with our employees, customers and suppliers.

• Internal controls and policies in place to guarantee full compliance with labor, safety, health, environment and business ethics.

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Reducing Carbon Footprint…

• Recycling Program: cardboard, paper, wood, plastic separators, bags and bins, yarn and fabric waste is collected and then collected by a recycling company. All trash is separated in bins placed all over the plant, which is then collected by American Industrial Park.

• Emissions: Electrostatic Precipitator (ESP) in place to filter industrial emissions using minimum energy consumption.

• Effluents: pass through Darlington’s effluent trench where PH gets neutralized and then conducted to the water treatment plant managed by American Industrial Park.

• Industrial lubricants and oils are properly filtered and used as fuel for the steam boiler.

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Reducing Carbon Footprint (…CONT.)

• Installation of variable frequency drives.

• Motion Sensors installed to reduce energy consumption.

• Water consumption: recycling of boiling water used in different processes.

• Replaced motors in knitting machines with high efficiency motors.

• Capacitor banks.