Danfoss Training Module 1 v2 Thermostatic Radiator Valves Compressed

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    C O M F O R T C O N T R O L S

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    Introduction

    Danfoss Training Module-1

    * * * * * *

    Understanding Thermostatic

    Radiator Valvesfor Commercial Heating

    Systems

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    C O M F O R T C O N T R O L S

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    Introduction

    Hello and welcome to the Danfoss trainingmodule 1

    Understanding Thermostatic RadiatorValves forCommercial heating systems.

    The urose of this training module is togive you the !nowledge re"uired to select,specify# and understand Danfossroducts.

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    C O M F O R T C O N T R O L S

    $e will e%amine the benets, operation,and selection of Thermostatic RadiatorValves.

    $e also want to give you anunderstanding of the systems they areart of.

    Introduction

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    C O M F O R T C O N T R O L S

    This module ta!es around &' minutes andforms art of a Continuous ProfessionalDevelopment training course.

    (nce ) modules are comlete you canaly to Danfoss for a certi*cate of yourachievement.

    +ow let us ,egin-.

    Introduction

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    H E A T I N G S O L U T I O N S

    The History of Danfoss

    1933 1943 1952 2010

    ads Clausen esta,lishes his comany Dans! /0leautomati! og 2arat 3a,ri!#and ,egan ,y roducing e%ansion valves for refrigeration lant

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    1933 1943 1952 2010

    4n 156) ads Clausen invented the very *rst radiator thermostat and in 157&roduction ,egan of the R2 tye radiator thermostat.

    1943

    1952

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    The History of Danfoss

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    8/45H E A T I N G S O L U T I O N S

    1933 1943 1952 2010

    The Danfoss 8rou is a globalproducerof comonents andsolutions for Refrigeration 92ir Conditioning# Heating 9$ater# and otion Controls.

    Danfoss emloys aro%.&''' eole worldwideandroduces more than &7'#'''items daily# in more than 7'factories located in &'countries.

    This includes a factory ,ased inBedford, Uwhich ma!es:lectronic Room Controls.

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    The History of Danfoss

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    9/45H E A T I N G S O L U T I O N S

    1933 1943 1952 2010

    Danfoss thermostats have,een leading the mar!etever since ads Clauseninvented the *rst TRV-

    -and radiator thermostats are

    still a core businessforDanfossto this very day.

    ;y selecting Danfoss roductsyou have over

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    H E A T I N G S O L U T I O N S

    What is a Thermostatic Radiator Valve?

    2 thermostatic radiator valve is a controldevicefor individual radiators.

    They use a thermostatic sensor to controlthewater =ow.

    TRVs consist of two parts#a valve$$$and a sensor.

    The valve is connected ,etween the ie>wor!and the radiator-and the sensor sits on to of the valve.

    Danfoss has the widest rangeof radiatorvalveson the mar!et--and aim to cover all applications.

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    H E A T I N G S O L U T I O N S

    Thermostatic radiator valves control thetemperatureon each radiator throughout a,uilding.

    This means than each room is individuallycontrolled to give the re%uired temeraturefor its use.

    ;y !eeing each room at the correcttemeraturewe imrove comfortfor its occuants.

    Danfoss Thermostatic Radiator valves alsosave energy-.

    and we have lots more on this later in themodule.

    What is the enefits of using Radiator

    Thermostats?

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    H E A T I N G S O L U T I O N S

    Ho! do "ommercial TRV#s $%erate?

    The valve has a stem and a cone which are moved ,y the sensor to control &ow.

    The sensor is *lled with gas and as the room temerature rises the gas e%ands .This ushes the valve stem down to reduce =ow.

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    H E A T I N G S O L U T I O N S

    Ho! do "ommercial TRV#s $%erate?

    The temerature is set in the sensor using numbers which correspond totemperatures. 3or e%amlesetting the sensor to num,er ) gives a room temerature of &' ?.

    2s the room temerature falls the sensor allows the valve stem to move u.This increases =ow and temerature to the room.

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    H E A T I N G S O L U T I O N S

    Ho! do "ommercial TRV#s $%erate?

    Danfoss R2 sensors are uni%uein that they are the only sensors on the mar!et whichare gas lled.8as *lled sensors react %uic!erto changes in temerature in the room.

    This reduces overheating and utilises more free heat.

    2ll other manufacturers o@er only li"uid or wa% *lled heads.

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    H E A T I N G S O L U T I O N S

    ;y using R2 sensors the user will have a more comfortableroom temerature--and the system will use less energy.

    'ummary of Di(erent )edia *ypes+

    Ho! &as 'illed (ensors "om%are !ith

    )iuid 'illed

    dvantage Disadvantage Comments Utili-ation of freeheat

    .a" Aow rice Blow reaction. Betointmoves over time.Relatively shortlifetime. Highhysteresis.

    (ld>fashionedtechnology

    2ro%.

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    H E A T I N G S O L U T I O N S

    R2>&51&Remote Bensor

    The ,asic !nowledge this module can give you will ma!e selecting the correctsensora simle rocess.Aet us tal! you through it-.

    Bensors for Commercial systems come in fourmain tyes-

    (electing the correct sensor

    R2>&51';uilt>in Bensor

    R2>&5&'Tamerroof Bensor

    R2 7'E&Remote 2dFuster Bensor

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    H E A T I N G S O L U T I O N S

    Danfoss 123456The Built2in 'ensoris the mostcommonly used sensor forcommercial systems# such asoGces# in the U/.

    This sensor features a loc!ing

    and limitingfunction to reventthe temerature ,eing turned utoo high.

    4t is connected to the valve usinga small allen !ey connection# thisma!es it hard to remove ,y un>

    authorised users.

    (electing the correct sensor

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    H E A T I N G S O L U T I O N S

    Danfoss 123636*amperproof 'ensorused inu,lic ,uildings and saces# suchas council oGces# doctorsurgeries and li,raries.

    The sensor is set and loc!ed ,y

    the installer to !ee a seci*ctemerature. The tamerroofloc! means no un>authorisedersons can change thetemerature.

    The Danfoss R2&'&' tamerroof

    sensor is recognisa,le as havingagrey shroud at its ,ase.

    (electing the correct sensor

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    H E A T I N G S O L U T I O N S

    Danfoss 123453

    /ow 'urface *emperature1adiators are commonly used incare homes# where the radiatorand valve are ,o%ed in to reventeole from scalding themselves.

    4n this situation# the temeraturesensed using a standard headwould ,e arti*cially high.

    To revent this incorrecttemerature reading# the DanfossR2&51& sensor

    is connect to the valve ,y a &

    metre Capillary *ube. This can,e lacedto sense the correct roomtemerature without givingaccessto the valve or iewor!.

    (electing the correct sensor

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    H E A T I N G S O L U T I O N S

    1emote d7uster *hermostatsare used where the valve iscomletely ,o%ed in# and mostlyinstalled on 1adiant Panels$Radiant anels are often used inschools.

    The sensor is a thermostat whichhas a caillary tu,e connecting itto the valve# allowing thetemerature to ,e set remotely.

    The last digit in the name

    indicates the length of thecaillary tu,e# i.e. the R2>7'E&has a & metre tu,e.

    (electing the correct sensor

    Danfoss 128693, 128698, and 12869:.

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    H E A T I N G S O L U T I O N S

    To select the correct valvetheinformation re"uired is as follows

    2*he valve si-e

    2*he angle pattern of thevalve

    2*he pipe2wor! conguration

    (electing the correct valve

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    H E A T I N G S O L U T I O N S

    Valves siIes ;=, ;

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    H E A T I N G S O L U T I O N S

    3or a &'''$ or &/w Radiator usingatemerature loss across the radiatorof 11?-we would draw a red line.

    2llowing a valve ressure loss of 1'!JaKalso descri,ed as '.1 ;arL wewoulddraw a green line.

    The two lines meet in the chart areaforD+17 valves K,lue linesL.

    $e therefore re"uire a >= valve.

    (electing the correct valve

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    H E A T I N G S O L U T I O N S

    Two tyes of ie con*guration e%istfor radiator systems

    >one ie systems->two ie systems-

    Di@erent tyes of valves are usedon the two di@erent con*gurations.

    (electing the correct valve

    32Pipe 'ystem 52Pipe 'ystem

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    H E A T I N G S O L U T I O N S

    2 two ie system is where the =ow andreturn ies are separate.

    The =ow is attached to one connectionon the radiator# and the return the other.

    This gives a parallelconnection,etween the&owand returnies.

    3or two ie systems Danfoss o@er 12@Atye valves. These re"uire a lower=ow caacity than one>ie valves.

    Two>ie systems are energy ecientand rovide ,etter temperaturecontrolto radiator systems.

    (electing the correct valve

    32Pipe 'ystem

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    H E A T I N G S O L U T I O N S

    2 one>ie system is where ,oth radiatorconnections are attached to thesame pipe run. 8iving the radiators aseriestye con*guration.

    3or one>ie systems Danfoss o@er thehigh caacity 120 tye valves.

    Danfoss are one of few radiator valvemanufacturers who still o@er valvesfor one>ie systems.

    This is ,ecause the Danfoss 1valvesand sensors installed in one>ie sensorsare ,eginning to need relaced-

    -)'>6' years after they were installedMM

    (electing the correct valve

    52Pipe 'ystem

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    H E A T I N G S O L U T I O N S

    ;oth the 120and 12@A valves comein either angledor straightatterns.

    This refers to the direction the water=ows through the valve.

    The angledvalve feeds the water in andout of the radiator at a 46 angle$

    (electing the correct valve

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    H E A T I N G S O L U T I O N S

    The 12@Aangled valves are availa,lewith either a hori-ontalor verticalmounting sensor.

    2 hori-ontal sensoris mounted awayfrom the heat rovided ,y the radiatorwhich ensures we are measuring roomtemerature and not radiatortemerature.

    ertical sensorssit closer to theradiator. This ma!es them a,le to *t incon*ned saces.

    Danfoss recommend the use ofhoriIontal angled valves where ossi,le.

    (electing the correct valve

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    H E A T I N G S O L U T I O N S

    'traight patternvalves feed the waterin and out of the radiator in a straightline.

    ;y having di@erent atterns we can giveinstallers as many otions as ossi,le toensure neat and easy valve connection.

    (electing the correct valve

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    H E A T I N G S O L U T I O N S

    Use the following diagram to determine

    which valve is re"uired.

    (electing the correct valve

    HoriIontal

    Vertical

    Btraight

    2ngled

    Btraight

    2ngled

    Two Jie

    (ne Jie

    Btart

    Code)NOP'1)8''&1''QOP'1)8''&)''OP'1)8''&7''1OP'1)8''&

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    H E A T I N G S O L U T I O N S

    To get our Danfoss Randall Valve

    Belection Chart#you can either call us on '67 1&1< 6''and as! for literature

    Sou can also call us and sea! to ourtechnical heldes!# they would ,e a,leto hel you determine which valve you

    need.

    (r you can send us a re"uest via ourwe,sitewww.danfoss>randall.co.u! N service 9suort N How to contact us# select theliterature re"uest at the ,ottom of theage.

    (electing the correct valve

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    http://www.danfoss-randall.co.uk/http://www.danfoss-randall.co.uk/
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    H E A T I N G S O L U T I O N S

    /oc!2'hield valve$

    The Aoc! Bhield valve is used to isolateand balancea radiator# and is locatedon the returnie connection.

    Radiator +alancing

    1/ /oc!2shield alve

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    H E A T I N G S O L U T I O N S

    /oc!2'hield valve$

    ;y turning the loc!>shield valve downwith an allen !ey# the ma"imum &owisreduced# hence ,alancing the radiator.

    Radiator +alancing

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    H E A T I N G S O L U T I O N S

    ;y ,alancing the radiators theyall get the correcttemerature-thus reventing the *rst radiatorin the system getting too muchheat, and the last radiatorsgetting too little heat.

    4f you remem,er in our e%amlewe wanted an 11?temeratureloss across our radiator

    $ell ,y ,alancing# using a loc!>shield# we can ensure the mostecient radiator temeratures.

    Aoc!>shield valves are Danfossmodel+ 1/

    *oo hotE

    *oo coldE

    Radiator +alancing

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    H E A T I N G S O L U T I O N S

    Danfoss loc!>shield valves havean otional drain2coc! adapterto drain the radiator systemwith.

    This drain>coc! adater isDanfoss code+ 66;/658366

    Drain-coc, ada%ter

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    H E A T I N G S O L U T I O N S

    +ow we have chosen theradiator valves to give ma%imumcomfortto our users-

    -let us see how DanfossThermostatic Radiator Valves can

    save energyM

    Danfoss have studied the energyused when manual radiatorvalves arerelaced with thermostaticradiator valves.

    (aving nergy

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    H E A T I N G S O L U T I O N S

    $hen using a manualKi.e. non>thermostaticL radiator valve# the=ow to the radiator is "edmanually K,y handL.

    (aving nergy

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    H E A T I N G S O L U T I O N S

    ;y using a *hermostatic Radiator Valve# the =ow of water varies# ,ased uon the

    room temerature.This means the sensor reactsto the changes in that room temerature# caused ,ye%ternal factors such as the sun.

    (aving nergy

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    H E A T I N G S O L U T I O N S

    ;y using a Thermostatic Radiator Valve toreduce =ow#as the room temerature increases# we saveenergy.

    Danfoss have found that ,y using athermostatic

    radiator valve instead of a manual radiatorvalve#minimum energy savingsof 36Fcan ,eachieved.

    Gnergy savingis not Fust a,out saving theplanet, its also a,out saving moneyonour heating billsM

    (aving nergy

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    H E A T I N G S O L U T I O N S

    Sou have now comleted the DanfossTraining oduleUnderstanding *hermostatic 1adiatorsalves forCommercial pplications.

    4d Fust li!e to highlight some !ey points

    ,efore we *nish.

    'inal Revie!

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    H E A T I N G S O L U T I O N S

    Thermostatic radiator valves aredesigned to save energy and rovide

    comfortto users.

    'inal Revie!

    Valves are designed for use in 5 or 3 pipecon*gurations.

    $e use 12@Avalve for &>ie alications-and 120valves for 1>ie alications.

    2s the room temerature changes#

    the sensor reactsto !ee ourset temperature.

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    H E A T I N G S O L U T I O N S

    'inal Revie!

    Danfoss o@er fourtyes of sensors

    R2>&51&

    Remote Bensor

    R2>&51'

    ;uilt>in Bensor

    R2>&5&'

    Tamerroof Bensor

    R2 7'E&

    Remote 2dFuster Bensor

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    H E A T I N G S O L U T I O N S

    0as lledsensors react fasterthanli"uid *lled heads#

    this saves energy,y using morefree2heat.

    'inal Revie!

    Thermostatic valves are availa,le in angledorstraightattern.

    Danfoss valves are availa,le in;=, H=

    and 5= siIes$

    They can ,e used on either copperor ironie>wor!.

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    H E A T I N G S O L U T I O N S

    To balanceour radiators we need an1/ loc!2shieldvalve.

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    ;y using thermostatic valves in lace ofmanual valveswe can save a minimum of 36F of thesystems energy$

    ;y using Danfoss you will have all

    radiator applicationscovered.

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    Congratulations for

    completing your rst trainingmoduleE

    Sou now have all the information re"uiredto selectand secify Danfoss thermostatic radiatorvalves.

    odule & has a title of ;alancing Valvesfor Heating and Cooling Bystems

    (nce you have comleted threemodulesyoucan aly to Danfoss Randall for yourContinuous Jrofessional DevelomentCerti*cate.

    3or more information on Danfoss roductsorfor Danfoss>Randalls contact detailslease visit ourwe,site at

    StartStart

    'inal Revie!

    http://www.danfoss-randall.co.uk/