DAMEN DREDGING EQUIPMENT · Hydraulic motor directly drives the dredge pump Robust casing protects...

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DOP SUBMERSIBLE DREDGE PUMPS DAMEN DREDGING EQUIPMENT

Transcript of DAMEN DREDGING EQUIPMENT · Hydraulic motor directly drives the dredge pump Robust casing protects...

Page 1: DAMEN DREDGING EQUIPMENT · Hydraulic motor directly drives the dredge pump Robust casing protects hydraulic drive Fast mobilisation as hydraulic quick couplings are used DOP can

DOP SUBMERSIBLE DREDGE PUMPS

DAMEN DREDGING EQUIPMENT

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THE DOP SUBMERS IBLE DREDGE PUMP, A MULT IFUNC TIONAL DREDGING TOOL

Damen offers a complete range of heavy-duty submersible dredge pumps. These compact DOP pumps are directly powered by either a hydraulic or an electric motor, mounted in a protective casing.

A highly efficient, wear-resistant dredge pump with a large spherical passage is at the heart of the DOP pump. It has excellent suction properties and reaches extremely high mixture densities. The DOP pump has been designed for highly abrasive dredging environments.

■ Efficient transport of sand / water mixture

■ Wear resistant pump parts fit for an abrasive environment

■ Compact and robust design■ Easily exchangeable suction heads■ Large sphere passage in impeller■ Maintenance friendly mechanical

shaft seal – grease or gland water not required

■ High mixture density due to submersed use

■ Unlimited operating depth■ User-friendly ‘plug & play’ design■ Complete dredge package delivery

including auxiliaries available

T H E D O P P U M P D E S I G N

DOP pumps are designed to be user friendly and easy to maintain. For instance, a cartridge-type mechanical shaft seal that does not require grease or gland water is fitted. Inspections of the impeller can be made simply by using the inspection hatch, which is integrated into the suction pipe.

F I T F O R A N Y D R E D G I N G J O B

SAND MINING

BARGE UNLOADING

ENVIRONMENTAL DREDGING

MAINTENANCE DREDGING

LEVELING BUILDING PIT

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DOP DREDGE PUMP T H E M O S T E F F I C I E N T WAY TO D R E D G E

I N D I S P E N S A B L E A C C E S S O R I E S

A large array of optional suction heads and accessories makes the DOP pump indispensable for your dredging job.

P R O D U C T I O N C U R V E S D O P & E D O P

DOP350 FITTED OUT WITH LEVELLER HEAD

DOP150 FITTED OUT WITH SAND PRODUCTION HEAD

5000

Discharge length in meters (m)

PRODUCTION CURVESFine sand, D50: 0.11 mm, In situ density: 1,900 kg/m³

At 10m dredging depth and max. 30% concentration. Calculations based on free flowing sand and no restriction on suction side. Discharge pipe is straight and horizontal with an elevation of 2 meters.

Pump production solids (In-situ m³/hr)

200

0

400

600

800

1,000

1,200EDOP450L

EDOP200

EDOP150

DOP 150

DOP 200

DOP 450L

1,000 1,500 2,000 2,500 3,000 3,500 4,000

DOP 350L

DOP 250

EDOP250

EDOP350

EDOP350L

DOP 350

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THE H Y DR AUL IC ALLY DR I V EN DOP SUBMERS IBLE DREDGE PUMP

The hydraulically driven DOP pump has been designed to efficiently dredge a sand/water mixture. It has been fitted out with its own built-in motor, which can be driven by either the excavator’s power unit, or by a separate diesel-hydraulic power pack.

On the lower casing, different types of suction heads can be flange-mounted. This easily interchangeable system ensures the fast mobilisation of the DOP submersible dredge pump and makes it fit for any dredging job.

T U R N YO U R E XC AVATO R I N TO A N I N S TA N T D R E D G E R

■ Hydraulic motor directly drives the dredge pump

■ Robust casing protects hydraulic drive

■ Fast mobilisation as hydraulic quick couplings are used

■ DOP can run on excavator’s hydraulic power pack

■ Proven design: for the past 25 years, DOP pumps have been in use all over the world

■ Hydraulically driven cutter unit and auger available

DOP150 DOP200 DOP250 DOP350L DOP350 DOP450L

PERFORMANCENominal mixture capacity 600 m³/hr 800 m³/hr 1,250 m³/hr 2,400 m³/hr 2,400 m³/hr 4,000 m³/hrMax. total head 5.0 bar 5.0 bar 5.3 bar 3.2 bar 4.8 bar 3.5 barMax. pump speed 1,300 rpm 1,200 rpm 900 rpm 625 rpm 580 rpm 470 rpmMax. power at shaft 80 kW 120 kW 195 kW 240 kW 360 kW 400 kW

HYDRAULIC REQUIREMENTS Oil flow 200 l/min 300 l/min 483 l/min 600 l/min 900 l/min 1,000 l/minOil pressure at motor* 250 bar 250 bar 250 bar 250 bar 250 bar 250 bar

JET WATER Internal diameter 80 mm 100 mm 125 mm 200 mm 200 mm 250 mmAdvised capacity 125 m³/hr 180 m³/hr 300 m³/hr 600 m³/hr 600 m³/hr 1,100 m³/hrAdvised pressure 8 bar 8 bar 8 bar 8 bar 8 bar 8 bar

DREDGE PUMP DIMENSIONS Suction internal diameter 150 mm 200 mm 250 mm 350 mm 350 mm 450 mmDischarge internal diameter 180 mm 200 mm 250 mm 350 mm 350 mm 450 mmMax. spherical passage 77 mm 125 mm 130 mm 200 mm 150 mm 165 mm

WEIGHT Basic DOP pump unit 1,100 kg 1,360 kg 2,425 kg 4,580 kg 5,330 kg 7,400 kg

* add for pipeline losses ** L in pump type stands for Low Pressure type dredge pump

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TYPE A - STANDARDSand production head to fluidise the bottom material with jet water assistance

TYPE B - LEVELLERFlat bottom head to level the surface of the job site using jet water, or for shallow water jobs

TYPE C - CUTTERHydraulically driven cutter unit for loosening compacted sand

TYPE D - AUGERHydraulically driven auger head for accurate dredging of polluted sediments

F

E

D

C

A

B

G

OPTIONAL SUC TION HE A DS

HYDRAULICALLY DRIVEN DOP PUMPT U R N YO U R E XC AVATO R I N TO A N I N S TA N T D R E D G E R

D R E D G E PA C K A G E

With your DOP we can supply a separate drive, being a diesel-hydraulic power pack. For the water-assisted heads standard diesel-driven jet packs are available. Complete turnkey dredge package deliveries can be arranged including hydraulic hoses, discharge hoses, different suction heads and dredging instrumentation.

DOP150 DOP200 DOP250 DOP350L DOP350 DOP450L

CUTTER DRIVE Max. power at shaft 13 kW 17 kW 28 kW 47 kW 47 kW 60 kWOil flow 35 l/min 45 l/min 75 l/min 125 l/min 125 l/min 160 l/minOil pressure at motor* 250 bar 250 bar 250 bar 250 bar 250 bar 250 bar

AUGER DRIVE Max. power at shaft 23 kW 29 kW 38 kW 58 kW 58 kW 87 kWOil flow 61 l/min 76 l/min 100 l/min 150 l/min 150 l/min 230 l/minOil pressure at motor* 250 bar 250 bar 250 bar 250 bar 250 bar 250 bar

A (height standard DOP) 1,485 mm 1,500 mm 1,880 mm 2,320 mm 2,320 mm 2,430 mmB (diameter standard DOP) 830 mm 940 mm 1,215 mm 1,500 mm 1,715 mm 1,915 mmC (height standard suction head) 1,450 mm 1,435 mm 1,690 mm 2,010 mm 2,110 mm 2,380 mmD (height leveller) 540 mm 590 mm 730 mm 980 mm 880 mm 1,245 mmE (height cutter unit) 990 mm 1,140 mm 1,495 mm 2,190 mm 2,210 mm 2,230 mmF (height auger head) 1,380 mm 1,530 mm 1,840 mm 1,900 mm 1,920 mm 2,250 mmG (length auger) 1,500 mm 1,800 mm 2,500 mm 3,450 mm 3,450 mm 5,000 mm

* add for pipeline losses ** L in pump type stands for Low Pressure type dredge pump

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THE ELEC TR IC ALLY DR I V EN DOP SUBMERS IBLE DREDGE PUMP

The Damen DOP pump is also available with an electrical drive. The compact permanent magnet motor directly drives the pump shaft. The clean and silent technology is especially fit for environmentally sensitive or residential areas.

The DOP has been designed for efficient sand/water transport. Its electric or hydraulic drive are exchangeable so that the DOP can do its job on any site.

■ The silence of the e-drive enables full scale dredging activities in residential areas

■ The clean operation due to zero waste gas emission of the e-drive

■ High efficiency of the e-drive – up to 90%

■ Compact Permanent Magnet e-drive minimises submersed dredge pump size

■ Low maintenance due to few moving parts

■ Swift connection to generator■ Dedicated frequency converter

included in delivery■ Power cables included in delivery

EDOP150 EDOP200 EDOP250 EDOP350L EDOP350 EDOP450L

PERFORMANCE Nominal mixture capacity 600 m³/hr 800 m³/hr 1,250 m³/hr 2,400 m³/hr 2,400 m³/hr 4,000 m³/hrMax. total head 5.8 bar 5.8 bar 6.5 bar 4.1 bar 6.8 bar 4.2 barMax. pump speed 1,400 rpm 1,300 rpm 1,000 rpm 700 rpm 700 rpm 500 rpmMax. power at shaft 100 kW 140 kW 260 kW 310 kW 470 kW 430 kW

ELECTRIC REQUIREMENTS Voltage 690 V AC 690 V AC 690 V AC 690 V AC 690 V AC 690 V AC(by frequency converter) 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 3 Phase 3 Phase 3 Phase 3 Phase 3 Phase 3 PhaseMax. current 100 A 130 A 250 A 280 A 450 A 400 AAdvised generator power * 130 kVA 185 kVA 360 kVA 360 kVA 600 kVA 600 kVA

JET WATER Internal diameter 80 mm 100 mm 125 mm 200 mm 200 mm 250 mmAdvised capacity 125 m³/hr 180 m³/hr 300 m³/hr 600 m³/hr 600 m³/hr 1,100 m³/hrAdvised pressure 8 bar 8 bar 8 bar 8 bar 8 bar 8 bar

DREDGE PUMP DIMENSIONS Suction internal diameter 150 mm 200 mm 250 mm 350 mm 350 mm 450 mmDischarge internal diameter 180 mm 200 mm 250 mm 350 mm 350 mm 450 mmMax. spherical passage 77 mm 125 mm 130 mm 200 mm 150 mm 165 mm

WEIGHT Basic EDOP pump unit 1,700 kg 1,900 kg 3,400 kg 6,100 kg 7,500 kg 9,700 kg

* min required kVA ** L in pump type stands for Low Pressure type dredge pump

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ELECTRICALLY DRIVEN DOP PUMPS I L E N T A N D C L E A N D R E D G I N G O N E L E C T R I C P O W E R

D R E D G I N G I N S T R U M E N TAT I O N

Each DOP submersible dredge pump can be fitted out with monitoring equipment. This equipment can be pump-related monitoring such as revolutions, depth and pressure indication. Moreover, the dredging process can be monitored using flow and density meters, vacuum measurement etc. All data can be accessed remotely on location.

TYPE A - STANDARDSand production head to fluidise the bottom material with jet water assistance

TYPE B - LEVELLERFlat bottom head to level the surface of the job site using jet water

TYPE C - CUTTERElectrically driven cutter unit for loosening compacted sand

E

D

C

A

B

OPTIONAL SUC TION HE A DS

EDOP150 EDOP200 EDOP250 EDOP350L EDOP350 EDOP450L

CUTTER DRIVE Max. power at shaft 17 kW 17 kW 28 kW 47 kW 47 kW 60 kWVoltage (by frequency converter) 690 V AC 690 V AC 690 V AC 690 V AC 690 V AC 690 V AC 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 3 Phase 3 Phase 3 Phase 3 Phase 3 Phase 3 PhaseMax. current 18 A 18 A 29 A 49 A 49 A 62 AAdvised generator power * 25 kVA 25 kVA 40 kVA 65 kVA 65 kVA 85 kVA

A (height standard EDOP) 1,485 mm 1,500 mm 1,880 mm 2,320 mm 2,320 mm 2,430 mmB (diameter standard EDOP) 830 mm 940 mm 1,215 mm 1,500 mm 1,715 mm 1,915 mmC (height standard suction head) 1,450 mm 1,435 mm 1,690 mm 2,010 mm 2,110 mm 2,380 mmD (height leveller) 540 mm 590 mm 730 mm 980 mm 880 mm 1,245 mmE (height electric cutter unit) 1,910 mm 2,020 mm 2,290 mm 3,080 mm 3,100 mm 3,450 mm

*min required kVA

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THE DOP PUMP IS UP FOR ANY JOB

DOP250 CREATING A BUILDING PIT

DOP250 UNLOADING SAND BARGESDOP150 ON HARBOUR MAINTENANCE JOBDOP200 ON AMPHIBIOUS

EXCAVATOR

DOP250 HYDRO POWER DAM MAINTENANCEDOP250 MAINTENANCE DREDGING

IN MARINA DOP250 SAND MINING

FOR BEACH RENOURISHMENT

DOP150 OPERATING IN A CONFINED SPACE

DOP200 WITH AUGER HEAD ON ENVIRONMENTAL REMEDIATION JOBDOP350 UNLOADING BARGES

DOP200 CREATING A CAR PARK AND PUMPING THE SAND TO THE SPOIL FIELD

[email protected]

Edisonstraat 323861 NE Nijkerk

phone +31 (0)33 247 40 40 fax +31 (0)33 247 40 60

DAMEN DREDGING EQUIPMENT Member of DAMEN SHIPYARDS GROUP

BR

O-3

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P.O. Box 10213860 BA Nijkerk

The Netherlands

Damen Shipyards Group owns all intellectual property rights (including amongst other things copyright) as used in this brochure – © Damen Shipyards Group 2020. No rights can be derived from the information with regard to dimensions, characteristics or performances of any of the products & services shown. Except with the prior express written permission of Damen Shipyards Group, nothing in this brochure and its content may be distributed and/or commercially exploited.