D10+ capsule - Straumann...D10+ capsule P10+ capsule │ 3Delite Original operating instructions...

D10+ capsule P10+ capsule │ 3Delite

Original operating instructions

Rapid Shape GmbH │ Roemerstrasse 21 │ 71296 Heimsheim │ Germany Phone +49 (0)7033 309 878 0 │ [email protected] │ www.rapidshape.de Revision: 06.09.2019 │ Version: 1 │ DOCR000243 EN

Operating instructions D10+ capsule │ P10+ capsule │ 3Delite

Rapid Shape GmbH │ DOCR000243 2 │ 44

About these Operating instructions These operating instructions enable the safe and efficient use of the machine. The operating instructions are part of the product and must be kept accessible to the personnel in its immediate vicinity at all times.

Personnel must carefully read and understand these instructions before starting any work. Compliance with the safety instructions and handling instructions specified in this manual is the prerequisite for safe working practices.

In addition, the local health and safety regulations and general safety regulations apply to the area of application of the machine.

Redistribution and duplication of this document, utilisation and communication of its contents are strictly prohibited unless expressly permitted. Any violations will result in a claim for damages.

After the editorial deadline of this documentation, the product may have changed. We expressly reserve the right to make changes to the technical data or design as well as changes to the scope of delivery.

The original operating instructions were created in German. Our general terms and conditions apply.

© All rights belong to Rapid Shape GmbH.

Product type: These instructions are valid for the following models:

— D10+ capsule — P10+ capsule — 3Delite

Rapid Shape Customer service Telephone: +49 (0)7033 309 878-42 Email: [email protected]


3 │ 44 Rapid Shape GmbH │ DOCR000243

1 Safety ............................................................................... 5

1.1 Symbols in this manual ................................................5

1.2 Intended use ...............................................................6

1.2.1 Digital Workflow ....................................................7

1.3 Safety equipment ........................................................7

1.4 Attached safety markings .............................................8

1.5 Residual risks ..............................................................8

1.5.1 Electrical current ....................................................9

1.5.2 Mechanical dangers ...............................................9

1.5.3 UV radiation ........................................................10

1.5.4 Chemical dangers ................................................10

1.5.5 Danger of material damage ..................................10

1.6 Personnel requirements ..............................................11

1.7 Personal protective equipment ....................................12

1.8 Environmental protection ...........................................13

2 Transport & storage ......................................................... 14

2.1 Safety during transport ...............................................14

2.2 Transporting the machine ..........................................14

2.3 Unpacking the machine .............................................15

2.4 Scope of delivery .......................................................15

2.5 Storing the machine ..................................................15

3 Installation ...................................................................... 16

3.1 Installation safety ......................................................16

3.2 Setting up .................................................................16

3.2.1 Requirements for the installation location ...............16

3.2.2 Setting up the machine .........................................17

3.3 Connecting ..............................................................17

4 Emergency shut down ....................................................... 18

5 Preparation ..................................................................... 19

5.1 Required accessories .................................................19

5.2 Capsules ..................................................................19

5.3 IT requirements .........................................................19

5.4 Netfabb ...................................................................20

5.4.1 Install netfabb ......................................................20

5.4.2 Open the program ...............................................20

5.4.3 Load the machine environment ..............................21

5.4.4 Setting up the machine .........................................21

5.4.5 Create material ....................................................22

5.4.6 Load parts ...........................................................23

5.4.7 Position parts .......................................................23

5.4.8 Create support structures ......................................24



5.4.9 Slice parts ............................................................25

5.4.10 Send print job to machine (network) .......................25

5.4.11 Transfer print job to machine (USB stick) ................26

6 User interface .................................................................. 27

6.1 General ...................................................................28

6.2 Main Menu (Home screen) .........................................28

6.3 Start Job ...................................................................28

6.4 More Functions .........................................................29

6.5 Show Image .............................................................30

6.6 Settings ....................................................................30

6.7 Info ..........................................................................31

6.8 Calibration ...............................................................31

7 Operation ...................................................................... 32

7.1 Safety during operation .............................................32

7.2 Switching on the machine ..........................................32

7.3 Open and close the machine .....................................33

7.4 Open the capsule & prepare the machine ...................33

7.5 Print job ...................................................................35

7.6 Remove job and post-process ....................................36

7.7 Check the job ...........................................................37

8 Decommissioning ............................................................ 38

8.1 Switching off the machine ..........................................38

8.2 Shut down the machine for a long time (> 1 month) ....38

9 Cleaning & maintenance .................................................. 39

9.1 Safety during cleaning and maintenance .....................39

9.2 Overview of the cleaning and maintenance work .........39

9.2.1 Check and clean protective glass...........................40

9.2.2 Check & adjust parallelism....................................40

9.2.3 LED calibration ....................................................41

10 Disassembly & disposal .................................................... 42

10.1 Safety instructions for disassembly & disposal ...............42

10.2 Disassemble the machine...........................................42

10.3 Dispose of the machine .............................................42

11 Technical details .............................................................. 44

11.1 Operating data .........................................................44

11.2 Dimensions and weights ............................................44

11.3 Connections .............................................................44



1.1 Symbols in this manual

Safety instructions The safety instructions in this manual are marked with symbols. The safety instructions are introduced by signal words that express the extent of the hazard.

DANGER!

This combination of symbol and signal word indicates an imminently dangerous situation which may lead to death or severe injury if not avoided.

WARNING!

This combination of symbol and signal word indicates a potentially dangerous situation which may lead to death or severe injury if not avoided.

CAUTION!

This combination of symbol and signal word indicates a potentially dangerous situation which may lead to minor or slight injuries if not avoided.

NOTE!

This combination of symbol and signal word indicates a potentially dangerous situation which may lead to material damage if not avoided.

NOTE!

This combination of symbol and signal word indicates a potentially dangerous situation which, if eye protection (UV goggles) is not worn, may result in eye damage.

NOTE!

This combination of symbol and signal word indicates a potentially dangerous situation which, if gloves are not worn, may result in hand injuries.

ENVIRONMENTAL PROTECTION!

This combination of symbol and signal word indicates potential dangers to the environment.



Special safety instructions In order to draw attention to particular dangers, the following symbols are used in safety notices:

Warning: dangerous electrical voltage

Warning: hand injuries

Warning: UV radiation

Tips and recommendations

This symbol highlights useful tips and recommendations, as well as information for efficient and trouble-free operation.

1.2 Intended use

The 3D printing system is designed for the printing of three dimensional objects with wavelength and DLP suitable printing materials (flash point >80°C) in additive production (DLP-processing). The digital workflow

(→ Chapter 1.2.1) is to be observed.

The printer system is designed for temperature controlled interiors.

(→ Chapter 11)

Proper use requires compliance with all information in this manual.

Any use going beyond the intended use or otherwise is deemed to be improper. The operator is exclusively liable for any resulting damage.

Use contrary to the intended use includes, but is not limited to the following actions:

— Operation within potentially explosive areas — Operation with explosion-hazardous printing materials — Outdoor operation — Operation in tropical climates — Operation in wet, damp rooms — Operation without sufficient instruction — Operation without material reservoir and without building

platform — Operation with defective or modified safety devices — Operation without mandatory safety equipment — Operation with unauthorised spare parts — Operation with non-wavelength and printing materials not

suitable for DLP processing. — Remove or change the attached safety markings — Improper conversions, modifications, repairs and maintenance



1.2.1 Digital Workflow

1 Creation of 3D data

2 Processing the 3D data

3 Preparation of 3D data for the printer system

4 Printing the 3D components

5 Post-processing

6 Use of the component

The 3D printer system described in this manual is part of the digital workflow and is used in steps 3 and 4.

1.3 Safety equipment

General

WARNING!

Danger with non-functioning or dismantled safety devices!

Safety equipment must be checked for function each time the printer is turned on. These may not be removed or changed. Improperly functioning or removed safety devices can lead to life threatening injuries.

— All safety equipment must be checked for function each time the printer is turned on.

— If the safety devices are not functioning correctly, the operation must be stopped immediately. Defective safety devices must be replaced immediately.

Safety covers (Protective hood)

The protective covers of the printer protect against direct contact with the live electrical equipment of the printer and direct exposure to UV radiation. They must not be removed or opened during operation.

Check that all safety covers are firmly installed and can be completely closed.

Safety measures In order to minimise the risk potential, preventive measures for safety at the workplace must always be adhered to. First aid facilities and fire protection should be checked regularly.

The general and local accident prevention regulations must be observed.



1.4 Attached safety markings

WARNING!

Danger from illegible signs!

Over time, stickers and signs may become dirty or otherwise unrecognisable, so that dangers cannot be detected and necessary operating instructions cannot be followed. Thereby a risk of injury arises.

— All safety, warning and operating instructions must always be in a legible state.

— Damaged labels and signs must be renewed.

The following stickers and signs are in the work area. They refer to the immediate environment in which they are attached.

Live components

The areas marked with this symbol can be live. Work in these areas may only be carried out by qualified electricians.

Hand injuries

The building space of the machine marked with this symbol consists of moving parts among others. Work in the building space of the machine may only be carried out with the machine in an inactive state. There is a danger of hand injuries.

UV radiation

Working in the area of the machine marked with this sign may result in exposure to UV radiation. Work in this area may only be carried out when wearing UV protection goggles.

Wear UV protective goggles

It is recommended to wear protective goggles to protect the eyes from direct UV radiation.

1.5 Residual risks

The machine is designed and manufactured according to the state of the art and according to current safety requirements. Nevertheless, residual risks remain, which require prudent action. The following lists the residual risks and the resulting behaviour and measures.



1.5.1 Electrical current

DANGER!

Danger to life due to electric current!

Incorrect connection, insulation faults, foreign objects (dust, liquid due to inappropriate installation environment) or lack of grounding can lead to housing parts being live. There is an imminent danger of electrocution in the event of contact with live parts.

— Work on the electrical equipment may only be carried out by qualified electricians and in compliance with the relevant safety and VDE regulations.

— Machines with damage to the power cord, insulation or lack of earthing must be disconnect-ed from the mains immediately. Repairs are to be made immediately.

— Before starting work on active parts of the electrical equipment and operating material, make sure that it is de-energised and secure for the duration of the work.

— Fuses must never be bypassed or put out of service.

— Connect the mains plug to the nearest and correctly grounded socket of the machine.

— Only operate the machine with the mains voltage specified for the machine.

— The mains plug must be freely accessible at all times. A complete separation of the machine from the mains in an emergency by pulling out the

power plug (→ Chapter 4).

— Disconnect the machine in case of prolonged absence and in the case of storms.

— Keep moisture away from live parts. This may lead to short circuiting.

1.5.2 Mechanical dangers

CAUTION!

Risk of injury due to moving parts!

The machine consists in part of accessible parts that can easily cause hand injuries through crushing or getting caught.

— The machine may only be operated with the protective hood closed.

— During the printing process and the manual procedure of the building platform, no fingers or hands may be inserted into the building space of the machine.



1.5.3 UV radiation

CAUTION!

Risk of injury from UV radiation!

The printing process, as well as the calibration of the exposure unit, take place under the influence of UV radiation. UV radiation can cause eye and skin damage in the case of very long and direct exposure, as well as without the wearing of prescribed protective equipment.


— During the printing process and manual process of the building platform, as well as any other work with and on the 3D printing system, the UV protective goggles supplied must be worn.

— It is recommended to wear UV protective goggles whenever working on the machine.

1.5.4 Chemical dangers

WARNING!

Risk of injury due to harmful substances!

The chemical substances required for production and post-processing can release harmful vapours and cause dizziness and irritation of the respiratory tract. Direct skin contact may cause skin irritation.

— It is necessary to provide sufficient fresh air. — Wear appropriate protective clothing and

carry out the work with ventilation if necessary. — Follow the dosing instructions of the respective

manufacturer. — Read the appropriate safety data sheets carefully.

1.5.5 Danger of material damage

Overheating

NOTE!

Material damage due to overheating!

Too high ambient temperatures and a disabled air outlet may overheat the overall system.

— The air outlet must never be covered.

— Maintain the specified ambient temperature (→

Chapter 11.1). — Never install the machine in a closed cabinet. — Keep a minimum distance of 20 cm behind the

machine so that the heat generated can be dissipated without hindrance.



Environmental conditions

NOTE!

Material damage due to environmental conditions!

Separate environmental conditions may result in property damage to the machine.

— Protect the machine from moisture, dripping water and splashing water.

— Protect the machine from dust in excessive quantities.

— Protect the machine from heat and direct sunlight. — Keep open flames away from the machine. — Do not place objects filled with liquids (such as

drinks) in the immediate vicinity of the machine.

1.6 Personnel requirements

WARNING!

Risk of injury in case of inadequate qualification of personnel!

If unqualified personnel carry out work on the machine, dangers arise which can cause injuries and material damage.

— All activities must be carried out by qualified personnel only.

The following are the required qualifications of the personnel to work with the machine:

Operator The operator is the person who operates the equipment for commercial or economic purposes or loans it to a third party for operation and bears legal product responsibility during the operation for the protection of the user, the personnel or third parties.

The operator has been trained by the manufacturer in handling the machine and the necessary accessories and can recognise possible dangers independently and avoid hazards.

Operator obligations The operator

— is obligated to read these operating instructions fully before using the system for the first time.

— is obligated to ensure that all persons working with the machine have read and fully understood the contents of these operating instructions.

— is obligated to provide these operating instructions for the personnel at a fixed location near the machine.

— is obligated to inform regularly all persons who work with the machine about the current general accident protection guidelines. must ensure that precautionary safety measures at work are respected.

— is obligated to inspect regularly and keep up-to-date first aid facilities and fire protection.

— is obligated to provide the prescribed safety equipment to all persons working with the machine.



— is obligated to check all safety devices and safety equipment regularly for their functionality.

Qualified electricians Due to their professional training, knowledge and experience as well as knowledge of the relevant standards and regulations, electricians are able to carry out work on electrical systems and to recognise and avoid possible dangers independently. The qualified electrician has been specially trained in the working environment in which he or she is active.

Basic requirements of the personnel

Only persons who can be expected to perform their work reliably are eligible as qualified personnel. People whose response capacity has been affected, e.g. through drugs, alcohol or medication, may not work on the machine.

Personnel who are being trained, instructed, taught or undergoing general apprenticeships should only be allowed to work on the machine under the constant supervision of the operator.

1.7 Personal protective equipment

Description of the personal protective equipment

Personal protective equipment helps protect people from negative impacts on their safety and health.

Personnel must wear personal protective equipment while working on and with the machine, as referred to in the individual sections of this manual.

The personal protective equipment must be provided by the operator and must be checked for function before starting work on the machine. The following describes the personal protective equipment:

UV protective goggles

Wearing UV goggles protects the eyes from harmful UV radiation.

Protective gloves

Wearing protective gloves protects the skin from contact with skin damaging materials.

Miscellaneous We recommend tying up long open hair and wearing under a hair protector.



1.8 Environmental protection


Danger to the environment through incorrect disposal of materials!

Improper disposal of printing materials and cleaning agents can cause considerable damage to the environment.

— Dispose of all materials according to local waste disposal regulations. Please take note of the safety data sheets of the respective materials.



2.1 Safety during transport

Heavy packages

CAUTION!

Risk of injury due to heavy loads!

The machine weighs up to 27 kg. Improper transport can result in back problems.

— Always lift and transport the machine with two people.

— Use suitable lifting and transport equipment.

CAUTION!

Risk of injury due to falling loads!

If the machine falls, there is a risk that body parts can be crushed.

— When transporting the machine, wear suitable protective clothing.

— Before starting the transport, it must be checked that the machine is secured to the lifting and transporting equipment with transport safety devices.

— Before starting the transport check that the transport route is clear of obstacles.

NOTE!

Material damage caused by improper transport!

Improper transport may cause the machine to fall. This can cause material damage.

— The machine may only be transported by trained qualified personnel.



— In the event of subsequent transport of the machine, it must be ensured before the start of transport that no auxiliary materials are present in the machine interior.

2.2 Transporting the machine

Transport damage Check the transport packaging and the attached shock indicator (ShockWatch®) immediately upon receipt for visible damage. Damage must be recorded in written and image form and then immediately reported to the transport company and Rapid Shape.



Transport Lift the machine by two people and carry it to the destination. When using lifting and transport means, these must be designed for the

weight of the machine. (→ Chapter 11)

2.3 Unpacking the machine

For unpacking the machine please proceed as follows:

1. Open the lid of the transport box. 2. Remove all transport box brackets and set them aside. 3. Remove all side panels from the transport box. 4. Remove the foam protective cover on the top of the machine. 5. Loosen the transport belt around the machine with a pair of

scissors or a blade. When doing so, be careful not to damage the machine.

6. Set up the machine. → Chapter 3.2.2

Store all parts of the transport box safely for future transport of the machine. Returns without original packaging cannot be accepted.

2.4 Scope of delivery

The standard delivery includes the following parts:

— 3D printing system — Starter package

Optionally, additional accessories can be supplied. For more information, please contact Rapid Shape.

2.5 Storing the machine

Store the machine

— in a dry, dust-free and frost protected room. — on a horizontal base. — with closed protective hood. — ideally in the original packaging.

Also make sure that no consumables residues remain in the machine.



3.1 Installation safety

DANGER!


Incorrect connection, insulation faults, foreign objects (dust, liquid due to inappropriate installation environment) or lack of grounding can lead to housing parts being live. There is an imminent danger of electrocution in the event of contact with live parts.

— Work on the electrical equipment may only be carried out by qualified electricians and in compliance with the relevant safety and VDE regulations.

— Machines with damage to the power cord, insulation or lack of earthing must be disconnect-ed from the mains immediately. Repairs are to be made immediately.

— Only operate the machine with the mains voltage specified for the machine.

— The mains plug must be freely accessible at all times. A complete separation of the machine from the mains in an emergency by pulling out the

power plug (→ Chapter 4).

— Keep moisture away from live parts. This may lead to short circuiting.

3.2 Setting up

3.2.1 Requirements for the installation location

For the smooth functioning of the machine, please note the following requirements at the installation location:

— dust protected room — a room separate from other work — sufficient fresh air supply — protection against direct sunlight (window equipped with UV

protection film) — UV-protected exposure — stable base (table) — Internet connection (LAN/WLAN)

The following optional requirements are recommended:

— Sink with fresh water — Compressed air supply — Air conditioned environment



3.2.2 Setting up the machine

For setting up the machine please proceed as follows:

1. Prerequisite: The machine has already been unpacked.

→ Chapter 2.3

2. Lift the machine to the desired installation location with the help of a second person and switch off.

3. Remove the protective film from the machine. 4. Make sure that the four feet of the machine are completely

resting on the ground. The four rubber pads must all be present.

3.3 Connecting

For connecting the machine please proceed as follows:

1. Prerequisite: The machine has already been set up.

→ Chapter 3.2.2

2. Connect the mains cable to the power connector (back of the machine).

3. Connect the opposite end of the mains cable to the nearest, properly grounded outlet. Be careful not to trip over cables lying around.

4. Recommended: Connect the network cable to the Ethernet port on your machine (back of the machine) and to your network interface.



In an emergency, proceed as follows:

1. Unplug the mains plug.



5.1 Required accessories

To start a print job, as well as for the post-processing of the component, you need the following accessories:

— PC (for the creation of print data, (→ Chapter 5.3)

— Capsule unit (→ Chapter 5.2)

— Washing/cleaning unit with isopropanol — Post-exposure unit — Disposable gloves (various sizes) — Cleaning cloths — Waste container (lockable)

The following optional accessories are recommended:

— Compressed air supply with compressed air pistol (2 bar)

5.2 Capsules

To start a print job with the D10+ capsule you need a capsule unit of your desired indication. Each capsule consists of

— 1 disposable building platform — 1 disposable reservoir — 1 material pouch

Up-to-date information on printing materials, such as safety data sheets, technical data sheets and manuals, can be found in our Knowledge Centre: www.rapidshape.de/kc

5.3 IT requirements

Hardware To create the print data (CAD design, nesting and slicing) you need a PC with the following requirements:

— Quad core CPU (Intel Core i5 or i7) @ 2.50 GHz — 4 GB of main memory (min.) // 8 GB recommended — 1 GB + free hard disk space — upwards of Windows 7 32-bit / 64-bit — WLAN/LAN connection — Network connection between PC - machine (for example via

router)

Software For the production of print data (CAD design, nesting and slicing), as well as for service purposes, you need the following software on your PC:

— netfabb Rapid Shape (→ USB stick or www.rapidshape.de/kc)

— TeamViewer Host (→ www.teamviewer.com)



IP address By default, the 3D printer system is set to DHCP (dynamic IP address). If you want to use a static IP address, it can be set in the 'Settings' menu of your machine.

5.4 Netfabb

The slicing software 'netfabb' is needed for the further processing of your print file.

The following sections contain an excerpt from the separate guide to netfabb. The list should by no means to be considered exhaustive. The separate guide to netfabb can be found under the following link: www.netfabb.com

5.4.1 Install netfabb

Install 'Autodesk netfabb' from the supplied USB memory stick and follow the installation instructions for the 'Get started' box (USB memory stick).

5.4.2 Open the program

To open netfabb please proceed as follows:

1. If netfabb is linked to your desktop, double-click the netfabb shortcut. The program will be opened. The 'My Machines' view is displayed. If you are using netfabb for the first time, no

machines will be stored. (→ Figure 1)

Alternatively, you can also start the program by right-clicking on the netfabb shortcut and selecting the 'Open' function.

2. Create a new machine. → Chapter 5.4.3

Figure 1: 'My Machines'



5.4.3 Load the machine environment

To create a new machine please proceed as follows:

1. Click on the button 'New Machine'. The 'Select Machines' view is

displayed (→ Figure 2)

Figure 2: 'Select Machines'

2. Select your machine type under the list in 'Process parameters'

and click on the 'Add' button. 3. Then click on the button 'Open'.

The machine environment is loaded. Loading the machine environment can take a few seconds.

5.4.4 Setting up the machine

If you are using netfabb for the first time or want to use a new machine, please proceed as follows to create a new machine:

1. Click on the button '...' next to the drop-down of the machine

type. (→ Figure 3) The machine library opens. If you are using

netfabb for the first time, no machines will be stored.

Figure 3: 'Drop-Down Machine & Material'

2. Click on the button 'Add' to create a new machine.

3. Enter a machine name (freely selectable) 4. Select the machine type in the drop-down.

Only those machine types that are in the active machine environment can be selected.

5. Enter the scaling values (scaling X/Y) of your machine. (see USB stick)

6. Enter your IP address. Only required in conjunction with a network.

7. Enter a user. (Standard: rapid) 8. Enter a password. (Standard: shape)



9. Load the values of the optical correction. Click on the 'Change' button. Open the folder on the USB stick, where the file for the optical correction is stored. Import the values by double clicking in netfabb. Only applicable to machines with optical correction.

10. Save your newly created machine by clicking 'OK'.

5.4.5 Create material

If you are using netfabb for the first time, or would like to use a new material, please proceed as follows to create a new material:

1. Click on the button '...' next to the drop-down of the material

type. (→ Figure 4) The view of the process parameters opens. If

you are using netfabb for the first time, no materials will be stored.

Figure 4: 'Drop-Down Machine & Material'

2. Click on the button 'Add' to create a new material.

3. Enter a name for the material (freely selectable) A name can only ever be assigned once.

4. Select the machine class in the drop-down. 5. Select the appropriate material in the drop-down.

The details of the parameter set and the preset object and

process parameters are displayed. (→ Figure 5)

Figure 5: 'Edit process parameter'

6. Select the layer size. The smaller the layer size, the more accurate the print result (with longer printing time).

7. Save your newly created material by clicking 'Save'.



Object/Process parameter

Only change the process parameters if you understand the consequences and impact on the print job.

Updates of the materials

With corresponding maintenance contracts, the material parameters are updated regularly.

5.4.6 Load parts

To load the parts please proceed as follows:

1. Prerequisite: You have a *.stl file of your print job.

2. Click on the button 'Load parts'. (→ Figure 6)

3. Select your print job and then click 'Open'. The print job is loaded into netfabb and displayed on the building platform. Alternatively, drag & drop your print job into the netfabb program window. Depending on the complexity of the print job, loading may take some time.

Figure 6: 'Load parts'

Import parts directly from CAD program

For direct loading of parts from a CAD program, please proceed as follows:

1. Prerequisite: The CAD program is integrated into the netfabb workflow and the machine environment matches. The functionality may not always be available.

2. Click on the respective button of the CAD program and then import the desired print job.

3. The print job is automatically positioned on the building platform.

5.4.7 Position parts

To position the parts, please proceed as follows:

1. Prerequisite: You have loaded one or more print jobs into

netfabb. (→ Chapter 5.4.6)

2. Click on the button 'Centre parts'. (→ Figure 7)

The parts are automatically arranged according to the stored settings.

Figure 7: 'Centre parts'



5.4.8 Create support structures

Depending on the characteristics of the parts, support structures may need to be added. To create support structures, please proceed as follows:

1. Prerequisite: You have positioned one or more print jobs in

netfabb. (→ Chapter 5.4.7)

2. Mark all parts on the building platform for which you want to create supports.

3. Click on the button 'Add Support'. (→ Figure 8)

The support dialogue appears. (→ Figure 9)

Figure 8: 'Add Support'

Figure 9: 'Support dialogue'

Here, you can

— generate automatic support from netfabb. — load external support into netfabb.



5.4.9 Slice parts

For slicing (creating the individual print layers) of the parts please proceed as follows:

1. Click on the button 'Create building job'. (→ Figure 10)

The parts on the platform are now split into individual layers. Depending on the complexity of the print job, slicing may take some time.

Figure 10: 'Create building job'

2. When the slicing process finishes, the job preview will be displayed in a new window. In the preview you can check the individual layers again and send the print job directly to your

machine. (→ Chapter 5.4.10)

Alternatively, you can transfer your print job to the machine with a USB stick. → Chapter5.4.11

5.4.10 Send print job to machine (network)

Sending the print job over the network is the easiest and fastest method of data transfer. To send the print job to the machine, please proceed as follows:

1. Prerequisite: The machine is connected to the network and the IP

address of the machine is stored in netfabb. (→ Chapter 5.4.4)

2. In the job preview: Click on the button 'Send to printer'.

→ see below

Alternatively, you can choose the 'Save as File and Send ' function. This sends the print job to the printer and additionally creates a copy of the job on the PC. → see below

Send to printer 1. Click on the button 'Send to printer'. An input window opens. 2. Enter a file name and confirm with 'OK'.

The file extension *.rshapebuild must not be changed, otherwise the printer cannot recognise the file.

3. The print job is sent to the printer. It can be selected in the menu under 'Select Job'.

Save as File and Send 1. Click on the button 'Save as File and Send'. An input window opens.

2. Select a location and a name for the print job. Confirm with 'Save'.

3. Another input window opens. Enter a file name and confirm with 'OK'. The file extension *.rshapebuild must not be changed, otherwise the printer cannot recognise the file.

4. The print job is sent to the printer and saved on your PC at the same time. It can be selected in the menu under 'Select Job'.



5.4.11 Transfer print job to machine (USB stick)

To transfer the print job to the machine with a USB stick, proceed as follows:

1. Connect the USB stick supplied in the scope of delivery to your PC.

2. Click on the button 'Save as file'. Save the print job in the root directory of your USB stick (do not create a subfolder!).

3. Safely remove the USB stick from your PC. (Right click, eject) 4. Connect the USB stick to the USB port on the front of the

machine. The stick automatically moves all * .rshapebuild files to the printer.

5. The files can be selected in the menu under 'Select Job'.



Overview

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6.1 General

The machine has a touch display. By pressing the respective buttons you can switch through the user interface and open the desired menu level. The menu levels displayed in the lower left/right display area show the next levels.

The following explains each menu level.

6.2 Main Menu (Home screen)

After switching on the machine (→ Chapter 7.2) the Home screen of

the user interface is displayed. (→ Figure 11) Starting from the Home screen, you can switch through the user interface or turn off the

machine. (→ Chapter 8.1)

Figure 11: Home screen

6.3 Start Job

In the menu level 'Start Job' (→ Figure 12) you can start your print jobs.

1. Change directly to the menu level by pressing the 'Start Job' icon. The job selection opens.

(→ Figure 13)

2. Select your print job by tapping on the job or alternatively with the arrow keys 'Up/Down'. Confirm the selection by pressing the 'Select' button.

Figure 12: 'Start Job'



Figure 13: 'Select Job'

6.4 More Functions

In the menu level 'More Functions' (→ Figure 14) you have several

functions available, such as deleting all print jobs.

1. Change directly to the menu level by pressing the symbol 'More

Functions'. The functions are opened. (→ Figure 15)

2. Select the desired function with the arrow keys 'Up/ Down' and confirm the selection by pressing the 'Select' button. For more information about the features, please contact Customer service.

Figure 14: 'More Functions'

Figure 15: 'More Functions II'



6.5 Show Image

In the menu level 'Show Image' (→ Figure 16) you can have several test

images projected for test and service purposes. Customer service will assist you in each step.

1. Change directly to the menu level by pressing the 'Show Image'

icon. The overview of the test images opens. (→ Figure 17)

2. Select the desired test image with the arrow keys 'Up/ Down' and start projecting the selected image by pressing the 'Start/Stop' button. End the process by pressing 'Start/Stop' again. Make sure there is no filled material reservoir in the machine before projecting. Otherwise the material will cure.

NOTE!

Always wear UV protective goggles while projecting images.

Figure 16: 'Show Image'

Figure 17: 'Select Image'

6.6 Settings

The menu level 'Settings' (→ Figure 18) is intended for service

purposes. Customer service will assist you in each step.

1. Change directly to the menu level by pressing the 'Settings' symbol.



Figure 18: 'Settings'

6.7 Info

In the menu level 'Info' (→ Figure 19) there is information about your

machine available, such as IP address, serial number and more.

1. Change directly to the menu level by pressing the 'Info' symbol. The first info page opens.

2. Scroll through the information pages using the arrow keys.

Figure 19: 'Info'

6.8 Calibration

In the menu level 'Calibration' (→ Figure 20) you can calibrate the LED

of the machine.

1. Change directly to the menu level by pressing the 'Calibration' icon.

2. Perform the calibration according to the specifications.

→ Chapter 9.2.3

Figure 20: 'Calibration'



7.1 Safety during operation

CAUTION!


The machine consists in part of accessible moving parts which can cause minor hand injuries from crushing and getting caught.


— During the printing process and the manual procedure of the building platform, no fingers or hands may be introduced into the building space of the machine.

CAUTION!


The printing process takes place under the influence of UV radiation. UV radiation can cause eye and skin damage in the case of very long and direct exposure, as well as without the wearing of prescribed protective equipment.


— It is recommended to wear UV protective goggles whenever working on the machine.

Wearing protective gloves protects the skin from contact with skin damaging materials. During work steps in which you work with printing materials, we therefore always recommend the wearing of protective gloves.

7.2 Switching on the machine

To switch on the machine, please proceed as follows:

1. Prerequisite: The machine has already been fully connected.

→ Chapter 3.3

2. Switch on the machine using the main switch. — The machine is started, the display shows 'starting

machine'. — The Z-axis carries out a reference run in the direction of

the upper end position. — The user interface of the display starts, the Home screen

is displayed. → Chapter6



7.3 Open and close the machine

The machine has a manually opening/closing hood. To open/close this, please proceed as follows:

1. Grasp the lateral grips of the upper machine hood with both hands.

2. To open the machine, pull and push the hood upwards until it is in its end position.

3. To close the machine, pull and push the hood down until the hood is closed flush with the housing.

7.4 Open the capsule & prepare the machine

Preparation To open the capsule and prepare the machine, proceed as follows:

1. Select one capsule unit (1) of the desired indication and unpack the capsule (2). Make sure that the material pouch included complies with the selected indication.

2. Remove the film from the disposable reservoir and disposable building platform. Warning! Do not damage the reservoir film by means of sharp objects and grasp the reservoir only on the reservoir frame to avoid fingerprints on the film. Make sure the film is clean and undamaged. Never rub the film!

3. Remove the insert from the reservoir.

4. Open the machine. → Chapter 7.3

5. Check the protective glass for cleanliness. → Chapter 9.2.1

6. Insert the building platform into the respective mounting position of the platform mounting.

7. Close the bracket (3). 8. Position the reservoir mounting in the middle position.

Material handling 1. Hold the material pouch to the RFID spot on the front of the machine. The RFID tag on the material pouch will be read. Under certain circumstances it may be that the RFID tag is not read in correctly. Then lift the RFID tag off the bag slightly, for example moving your thumb under the first side of the label or flatten the side completely. Hold the lifted RFID tag to the RFID spot of the machine.

2. The display shows the material name, as well as the filling and expiry date of the bag. Confirm if you want to use this material for your print job.



3. Mix the material in the bag with stroking movements over the bag (4-6). (Do not crush)

4. Wear protective gloves on your hands. 5. Break open the material pouch at the tear notch and fill the

entire material into the reservoir (7-10). Then stroke the bag to get the last material residues out of the bag (11-12).

6. Place the filled reservoir in the respective mounting position of the reservoir mounting.

7. Close the reservoir mounting brackets (13) and pull/slide the reservoir to the appropriate print position (14-15). Note: Pull the reservoir mounting toward the body for printing with large building platform and reservoir, slide the mounting toward the machine wall for printing with small building platform and reservoir.



7.5 Print job

To print your created job please proceed as follows:

1. Prerequisite: The machine was equipped with a building platform and the corresponding reservoir, the reservoir is filled with material and the reservoir mounting is in the correct printing

position. (→ see above)

2. From the main menu, select 'Start Job'. The job selection opens. 3. Select your desired print job with the arrow keys 'Up/Down' and

confirm the selection with 'Select'. The job starts to print.



7.6 Remove job and post-process

To remove and post-process your completed job, please proceed as follows:

1. Prerequisite: The print job is completed and the reference run is complete. The building platform does not move anymore.

2. Wait for the print job to drain completely. Alternatively, you can remove the print job early with a drip guard under the component.

3. Loosen the support bracket and remove the building platform with the printed part. Rotate the building platform 180° to prevent drip off from minor material residue (1).

Component cleaning 1. Insert the building platform with the printed component into the RS wash cleaning station (2).

2. Start the cleaning process.

Hollow models must be separated from the building platform due to their mechanical properties prior to the cleaning process. Use a scalpel for this purpose.

For further information, the separate operating instructions of the RS wash should be consulted.

→ RS wash

It is essential to follow the instructions of the material manufacturer for the proper cleaning of the component. Only by observing the instructions of the manufacturer can safe biocompatibility be ensured.



Curing of the components 1. Place the cleaned building platform with the printed component (or individual hollow models) in the RS cure post-exposure unit (3) and start the curing process.

Curing of the reservoir and the material residues

1. Position the reservoir mounting in the middle position and remove the reservoir with the remaining material.

2. Place the reservoir in the RS cure and start the curing process (4). Note: For small components, you can also expose the component and the reservoir together (5). Important: The components and the reservoir must not overlap or cast shadows over each other.

For further information, the separate operating instructions of the RS cure should be consulted.

→ RS cure

It is essential to follow the instructions of the material manufacturer for a proper post-exposure of the component. Only by observing the instructions of the manufacturer can safe biocompatibility be ensured.

7.7 Check the job

After the cleaning and curing process, check the component for the desired result. If you notice that the print result deviates from the desired result, please repeat the workflow or contact Customer service.



8.1 Switching off the machine

To switch off the machine, please proceed as follows:

1. Go to the Home screen. 2. Press the 'Shut Down' button. The shutdown countdown will

appear. The machine counts for 10 seconds until the switch off happens automatically.

3. Press the 'Shutdown' button in the lower right display to switch it off sooner. If you want to stop switching off the machine, press the 'Cancel' button.

4. Wait for the machine to shut down completely. 5. Switch off the machine using the main switch.

8.2 Shut down the machine for a long time (> 1 month)

For the long-term shutdown of the machine, please proceed as follows:

1. Switch off the machine. → Chapter 8.1

2. Disconnect the power supply. 3. Store the machine in a dry, dust-free and frost protected room.

→ Chapter 2.5



9.1 Safety during cleaning and maintenance

CAUTION!


The machine consists in part of accessible moving parts which can cause minor hand injuries from crushing and getting caught.

— Before carrying out maintenance work that does not require an active power supply, switch off the machine at the main switch. Secure the main switch against unauthorised restart.

— Maintenance work may only be carried out by personnel instructed in this work. The protective equipment prescribed must always be worn.

CAUTION!


The calibration of the exposure unit takes place under the influence of UV radiation. UV radiation can cause eye and skin damage in the case of very long and direct exposure, as well as without the wearing of prescribed protective equipment.

— During the calibration process, the UV protective goggles supplied in the scope of delivery must be worn.

9.2 Overview of the cleaning and maintenance work

Interval What How

Before each print Check protective glass → Chapter 9.2.1

1 /week Check parallelism → Chapter 9.2.2

1 /week Calibration of the LED → Chapter 9.2.3

The cleaning and maintenance of the machine is an integral part of a properly functioning machine. It is therefore essential to observe the prescribed cleaning and maintenance work.

All other maintenance work may only be carried out by Rapid Shape Customer service. For further information please contact Customer service.



9.2.1 Check and clean protective glass

Required accessories: Personnel:

Microfibre cloth, glass cleaner, isopropanol Operator

For checking and cleaning the protective glass, please proceed as follows:

1. Check the protective glass for — absolute cleanliness (no dust, no material residue, no

streaks, no fingerprints) — damage (cracks, flaws)

2. If the protective glass is soiled, clean it with a microfibre cloth soaked in isopropanol followed by glass cleaner.

3. If the protective glass is damaged, please contact Customer service.

To prevent components from sticking incorrectly to the building platform, the protective glass must always be clean.

9.2.2 Check & adjust parallelism


Hexagon wrench (Allen key), playing cards, building platform Operator

To check and adjust the parallelism, please proceed as follows:

Preparation 1. Switch on the machine. → Chapter 7.2

2. Insert the individual building platform included in the scope of delivery. Fix the platform with the support bracket. The building platform must be positioned in the reference position (above).

3. Pull the reservoir mounting completely out of the machine. Then carefully lay it down on a clean and horizontal surface.

4. Check the calibration plate for cleanliness (dust, streaks, fingerprints). If necessary, clean the plate with a microfibre cloth soaked in isopropanol followed by glass cleaner.

5. Insert the calibration plate into the machine. 6. Select in the menu 'More Functions'. Then select 'Adjust

Parallelism'.

Find Zero Card check

1. Press the 'Find Zero' button. The building platform now moves to the zero point. Please wait until the platform reaches its zero point and stops moving.

2. Check the contact between the building platform and the calibration plate:

— Run a paper card under each corner of the platform (see display).

— If you can not push the card under any of the corners, the platform is uniformly well adjusted. You can leave the calibration. (Run platform back to the starting position.)

— If you can push the card under the platform at one corner (or at several corners), the parallelism must be readjusted.



Adjusting the parallelism 1. Identify the corners that need to be readjusted.

(→ Step 2, Find Zero)

2. Loosen or tighten the fastening screws of the respective corners. Use the hexagon wrench (Allen key) supplied.

3. Repeat steps 1-2, Find Zero (see above).

End of parallelism adjustment If no card can be moved under one corner during the card check, the parallelism is successfully adjusted.

1. Run the platform to its original position. (Reference point)

To prevent components from sticking to the building platform incorrectly, the building platform mounting must always be adjusted correctly to the projection surface.

9.2.3 LED calibration


UV protection goggles, ACCS sensor, calibration device Operator

For calibrating the LED, please proceed as follows:

Preparation 1. Switch on the machine. → Chapter 7.2

2. Pull the reservoir mounting completely out of the machine. Then carefully lay it down on a clean and horizontal surface.

3. Insert the calibration device into the machine. 4. Insert the ACCS sensor head into the calibration device. 5. Plug the USB connector of the ACCS sensor into the USB port

on the front of the machine. 6. Put on the UV safety goggles. 7. Select 'Calibration' in the menu.

Calibration process 1. Follow the individual steps on the display. 2. After completing the calibration process, disconnect the USB

connector from the USB port. 3. Remove the ACCS sensor head out of the device and put it back

in the packaging. 4. Remove the calibration device from the machine. 5. Then insert the reservoir mounting into the machine. You can

now start new print jobs again.

The calibration of the LED is automatic. Only the sensor registered in the machine can be used for calibration.



10.1 Safety instructions for disassembly & disposal

Electrical accessories

DANGER!


There is an imminent danger of electrocution in the event of contact with live parts.

— Before starting disassembly work, the power supply must be finally disconnected.

Improper disassembly

WARNING!

Risk of injury due to improper disassembly!

Stored residual energy, sharp, pointed components and tools can cause injuries.

— Disassembly work may only be carried out by qualified personnel.

— Sufficient space must be ensured before the disassembly work begins.

— Wear appropriate protective clothing. — Disassemble components properly. — Handle edged and pointed components carefully. — If necessary, secure components so that they can

not fall down during work.

— In case of doubt, please contact the Customer service.

10.2 Disassemble the machine

To disassemble the machine, please proceed as follows:

1. Switch off the machine. → Chapter 8.1

2. Disconnect the power supply. 3. If necessary, remove any remaining accessories from the

machine, e.g. building platform, reservoir with printing material. 4. If present, remove any soiling. 5. Disassemble the machine properly.

10.3 Dispose of the machine

Dispose of the machine as intended via your recycling agent or approved specialist companies. For a list of materials used, please contact Rapid Shape.




Incorrect disposal of electronic waste, electronic components, lubricants and other additives can be hazardous to the environment. Therefore, please dispose of machine components and auxiliary materials as intended via your waste disposal company or authorised specialist companies.



11.1 Operating data

Power [W] 180

Print area [mm] 90 60 (capsule size L) 30 60 (capsule size S)

Part height, max. [mm] 70

Light source [nm] 385 UV LED

Noise level [dB(A)]

D10+ capsule - Straumann...D10+ capsule P10+ capsule │ 3Delite Original operating instructions...

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