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ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC30 CYCLONE KIT 30/06/13

ASSEMBLYINSTRUCTIONSCYC30 CYCLONE KIT

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CYC30 CYCLONE KIT - SUITABLE FOR

MEDIUM SIZE ABSCO SHEDS UP TO

3M X 3M SQUARE.

THE ADDITION OF THIS CYCLONE KIT WILL

INCREASE THE WIND STRENGTH OF YOUR

ABSCO SHED TO THESE CLASSIFICATIONS

W50C (C2) TO WITHSTAND WIND GUSTS OF

UP TO 180KLM/HOUR IF INSTALLED IN

ACCORDANCE WITH THIS ABSCO

ASSEMBLY INSTRUCTION.

WARNING: THE SHED MUST BE ANCHORED TO A 100mm THICK CONCRETE

SLAB AS DETAILED IN THIS INSTRUCTION WITH THE CONCRETE ANCHORS

SUPPLIED, OTHERWISE, EVEN AFTER THE ADDITION OF THE CYCLONE KIT,

THE SHED WILL NOT REACH THE STRUCTURAL ADEQUACY REQUIRED

DURING SEVERE STORMS OR A CYCLONIC EVENT.

WARNING: THE DOOR(S) MUST REMAIN CLOSED WITH ALL PADBOLTS

PROPERLY SECURED DURING SEVERE STORMS OR CYCLONIC EVENT.

LOCAL AUTHORITYAPPROVAL MUST BE

OBTAINED PRIOR TO CONSTRUCTION.

ONCE YOU HAVE SELECTED YOUR SITE,

DRAW A SITE PLAN AND LODGE YOUR

APPLICATION TOGETHER WITH A COPY OF

THE ENGINEERING PLANS LOCATED AT

THE BACK OF THESE INSTRUCTIONS.

READ THESE INSTRUCTIONS

CAREFULLY AND FULLY SO THAT AN

UNDERSTANDING OF THE STEPS

INVOLVED IN CONSTRUCTION IS

OBTAINED. DO THIS WITH CONSTANT

REFERENCE TO ENGINEERING

DRAWINGS PROVIDED:

06205-003-GS04

06205-003-GS05

COMPLIANCE CERTIFICATE FORM 15

MEASURE AND CHECK OFF ALL THE

COMPONENTS PRIOR TO

COMMENCEMENT. IF A

DISCREPANCY IS DISCOVERED,

CONTACT ABSCO INDUSTRIES

IMMEDIATELY FOR ASSISTANCE


ASSEMBLY INSTRUCTIONSCYC30 CYCLONE KIT

GENERAL INSTRUCTIONS

A NOTE ON SAFETY

Before commencing any assembly, read through these instructions in

detail to gain a thorough understanding of assembly methods and

associated details.

Unpack the carton and carefully identify and check off all the parts

against the parts described and illustrated on pages three and four.

Some parts may have sharp edges. It is advisable to wear gloves when

handling these items and safety glasses if drilling holes. Sensible shoes

are highly recommended.

It is highly recommended to install the cyclone kit the shed with two or

more people.

TOOLS REQUIRED

3mm

4mm

10mm

10mm Masonary

COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS

PAGE 3ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC30 CYCLONE KIT 30/06/13


2

SELF TAPPING

SCREWS

COMPONENT

DESCRIPTION

PART

No.

CHECK

COMPONENT

DESCRIPTION

PART

No.

CHECKQTY QTY

6

4

1

ANCHOR BRACKET KIT

S1785

4

2

4

2

4

C2700

C2940

C0660

C2950

C1555

K0640

CORNER BRACKET

DOOR JAMB BRACKET

8

MULTI

PURPOSE

BRACKET

Door Stud L = 1785mm

40

80

Side Walls L = 2700mm

40

80

Rear Walls L = 2940mm

40

80

Front Walls L = 660mm

40

80

Roof L = 2950mm

40

80

Door Frame L = 1555mm

40

80

Door Frame L = 640mm

40

80

12A

DOOR

STRAP

L: 165mm

2 x COLOUR

2 x ZINC

DOOR

PADBOLT

22A

16mm SELF

DRILLING

TEK

SCREWS

Stud Extension L = 400mm

40

80C0400

2

38

5

0

2

4

DOOR

PADBOLT

HASP

2

300

150

M10 BOLTS

3mm POP RIVETS

50

M10 DYNABOLTS

BRACKET18

1

3mm DRILL BIT

&

PHILLIPS HEAD

DRIVER BIT

DOOR

FRAME

HINGE

2



COMPLETED CYCLONE KIT EXAMPLES

VIEW OF INTERNAL FRONT SECTION OF CYCLONE KIT

VIEW OF INTERNAL REAR SECTION OF CYCLONE KIT



COMPLETED CYCLONE KIT EXAMPLES

VIEW OF FRONT SECTION OF CYCLONE KIT WITH DOORS OPEN

VIEW OF INTERNAL FRONT SECTION OF CYCLONE KIT WITH DOORS CLOSED



CYCLONE KIT ASSEMBLY - INSTALL EXTRA SCREWS

ABSCO SHEDS ARE SUPPLIED WITH PRE-DRILLED HOLES THAT ARE 592mm FROM CENTRE TO CENTRE.

W50C REQUIRES THE INSTALLATION OF EXTRA SCREWS TO REDUCE CENTRE DISTANCE TO 296mm.

YOU WILL BE REQUIRED TO DRILL THESE 3mm HOLES YOURSELF AT THE LOCATIONS LISTED AND

SHOWN ON THE FOLLOWING DIAGRAM.

PRE-DRILL AND REINFORCE WITH EXTRA SCREWS AT 296mm CENTERS IN THE FOLLOWING LOCATIONS

USE ONLY THE 150 SMALL SELF TAPPING SCREWS SUPPLIED

A- ALL SHEETS CONNECTING TO ADJACENT SHEETS

B- ROOF PANELS TO WALLS

C- ROOF PANELS TO RIDGE BEAM

D- WALL CORNERS

E- ROOF LIPS TO ROOF

F- SHEET TO CHANNEL

THE PICTURE ABOVE SHOWS APPROXIMATE LOCATIONS WHERE EXTRA SCREWS WILL NEED TO BE

INSTALLED. EACH SHED WILL BE SLIGHTLY DIFFERENT. PLEASE REFER TO THE LIST OF LOCATIONS AT

THE TOP OF THIS PAGE TO ENSURE ALL SCREW LINES ARE COVERED.

A

A

A

D

D

F

F

D

C

B

B & E

A

B & E



CYCLONE KIT ASSEMBLY - USING SELF DRILLING TEK SCREWS

SELF DRILLING TEK SCREWS ARE AN EFFECTIVE MEANS OF SECURING COMPONENTS WITHOUT THE

NEED TO PRE-DRILL HOLES. BY FOLLOWING THESE INSTRUCTIONS YOU WILL BE ABLE TO EASILY

SECURE YOUR CYCLONE KIT COMPONENTS.

SELF DRILLING TEK SCREWS REQUIRE AN ELECTRIC OR BATTERY DRILL FOR INSTALLATION. DO NOT

ATTEMPT SCREW TEK SCREWS BY HAND.

ENSURE THE DRILL IS ON A SLOW SPEED HIGH TORQUE SETTING

INSERT THE SUPPLIED DRIVER INTO YOU DRILL.

PLACE THE TEK SCREW ONTO THE DRIVER AND PLACE THE TEK SCREW INTO POSITION USING THE

WEIGHT OF THE DRILL TO PREVENT IT FROM MOVING.

ONCE IN POSITION APPLY A MODERATE AMOUNT OF PRESSURE TO THE DRILL.

STARTING SLOWLY BEGIN TO DRILL THE TEK SCREW INTO THE SHEET SECTIONS.

ONCE THE TEK SCREW HAS STABILISED WHILE DRILLING INCREASE THE DRILL SPEED UNTIL THE TEK

SCREW THREADS BITE INTO THE SHEET COMPONENT.



CYCLONE KIT ASSEMBLY - BOXING CHANNELS

ALL SUPPLIED CHANNEL SECTION HAVE ONE

SIDE AT A LENGTH OF 38mm AND ANOTHER AT 40mm

SLIDE THE 38mm SIDE INTO THE

40mm SIDE AS SHOWN

SLIDE OPPOSING SIDE TOGETHER SO THAT

EACH CHANNEL FITS NEATLY

INSIDE THE OTHER

APPLY FIRM PRESSURE TO EACH SIDE OF THE

BOXED CHANNEL TO FIRMLY LOCK IT INTO

POSITION

USE TEK SCREWS TO LOCK CHANNELS TOGETHER TO FORM A COMPLETED BOX SECTION AS SHOWN

ABOVE, ENSURE THAT YOU ALTERNATE TEK SCREW POSITION ON OPPOSING SIDE OF BOXED SECTION.

ALIGN TEK SCREWS 296mm APART, THIS IS APPROXIMATELY 2 SHEET CORRUGATIONS IN DISTANCE. IF

DONE CORRECTLY TEK SCREWS SHOULD LINE UP WITH CORRUGATIONS OF SHEETS ALLOWING FOR A

SMOOTH FLUSH FINISH TO WALL OR ROOF.

NOTE: ONLY HORIZONTAL WALL SECTIONS ARE TO BE BOXED.

DO NOT SCREW ANY BOXED SECTIONS UNTIL THEY HAVE BEEN

CORRECTLY SIZED AS PER PAGE 13 & 14

ROOF SECTIONS, DOOR FRAMES AND UPRIGHT DOOR STUDS

ARE SINGULAR CHANNEL PIECES ONLY.

USE SELF DRILLING TEK SCREWS FOR ALL ASSEMBLY

& INSTALLATION OF THESE SECTIONS



CYCLONE KIT ASSEMBLY - INSTALL DOOR RE-INFORCING

STEP 1 - REMOVE DIAGONAL DOOR BRACES AND SEAL HOLES WITH POP RIVETS PROVIDED

STEP 2 - PLACE DOOR FRAME COMPONENTS ON FLOOR AND USE ONE TEK SCREW AT EACH JOIN.

STEP 3 - ENSURE FRAME IS SQUARE AND PLACE ONE MORE TEK SCREW AT EACH JOIN.

STEP 4 - TURN FRAME OVER AND REPEAT STEP 3.

C

1

5

5

5

L

=

1

5

5

5

m

m

C

1

5

5

5

L

=

1

5

5

5

m

m

K0640 L = 640mm

KO640 L= 640mm

K0640 L = 640mm



CYCLONE KIT ASSEMBLY - INSTALL DOOR RE-INFORCING

STEP 5 - PLACE THE DOOR FRAME AGAINST THE DOOR, ENSURE THAT IT IS CENTERED . YOU MAY NEED

AN EXTRA PERSON FOR THIS TASK. ALTERNATIVELY, REMOVE AND REFIT THE DOOR.

STEP 6 - USE TEK SCREWS THROUGH THE DOOR AT EVERY EVERY CORNER OF THE FRAME.

STEP 7 - CONTINUE PLACING THE TEK SCREWS AT 296MM ALONG EVERY COMPONENT OF THE DOOR

FRAME.

STEP 8 - INSTALL THIRD HINGE A AS SHOW IN PHOTO ABOVE AT A POINT MIDWAY ALONG DOOR

CHANNEL WITH 3mm POP RIVETS

A

STEP 9 - FOR ALL DOORS, INSTALL EXTRA PADBOLTS D, DOORSTRAPS AND DOOR HASP AT THE

LOCATIONS SHOWN.

FOR DOUBLE DOORS, FIT THE PADBOLTS B AND C TO THE OUTSIDE FACE OF THE DOOR.

STEP 10 - DRILL UPPER AND LOWER DOOR CHANNEL AS SHOWN FOR HOLES B AND C FOR PADBOLT SHAFTS

B

C

B

C

D

D

VIEW ABOVE

DOORS FOR

PADBOLT B

SHAFT.

DOUBLE DOORS

ONLY

VIEW BELOW

DOORS FOR

PADBOLT C

SHAFT.

DOUBLE DOORS

ONLY



CYCLONE KIT ASSEMBLY - FRONT WALL RE-INFORCING

HELPFUL HINTS: CUT TWO LENGTHS OF WOOD AT 870mm AND USE THEM AS POSITIONAL TEMPLATES

FOR YOUR HORIZONTAL BRACES. THIS MAKES INSTALLATION MUCH SIMPLER AND MORE EFFECTIVE.

THIS METHOD CAN ALSO BE USED TO BOX THE CHANNEL SECTIONS. PLACE COMBINED CHANNELS IN

POSITION AND MARK SCREW HOLES AT EVERY SECOND CORRUGATION.

STARTING AT THE FRONT OF THE SHED PLACE A HORIZONTAL BOXED SECTION AT 870mm HEIGHT AND

TEK SCREW INTO POSITION AS SHOWN BELOW.

ENSURE BOXED SECTION IS PUSHED FIRMLY AGAINS THE SIDEWALL OF THE SHED. THIS WILL ALLOW

THE DOOR STUD TO BE INSTALLED LATER..

C2940 L = 2940mm

C

0660 L

=

660m

m



START ON THE REAR SECTION NEXT. SELECT THE TWO CHANNELS THAT ARE USED FOR THE REAR

WALL, CONNECT THEM TOGETHER INTO A BOXED CONFIGURATION DO NOT TEK SCREW YET.

PLACE UNSCREWED BOX SECTION AGAINST REAR WALL AND SLIDE CHANNELS OUTWARDS UNTIL

THEY MAKE CONTACT WITH BOTH SIDE WALLS. THE END RESULT SHOULD BE SIMILAR TO BELOW.

CYCLONE KIT ASSEMBLY - REAR WALL RE-INFORCING

ONCE CHANNELS ARE AT CORRECT LENGTH PROCEED TO FIX THEM TOGETHER USING TEK SCREWS AT

EVERY 2ND CORRUGATION AS DESCRIBED ON PAGE 11.

ONCE CHANNELS HAVE BEEN SECURELY BOXED TOGETHER USE TEK SCREWS TO FASTEN THE

SECTION TO THE WALL FROM THE OUTSIDE OF THE SHED. THIS TASK IS BEST DONE WITH TWO PEOPLE

TIP: USE ANOTHER PIECE OF WOOD 890mm HIGH TO MARK THE DRILL HIEGHTS ON THE OUTSIDE OF

THE SHED.

COMPLETED BOXED SECTION MOUNTED TO REAR WALL.

BACK WALL

C

2

9

4

0

L

=

2

9

4

0

m

m



CYCLONE KIT ASSEMBLY - SIDE WALL RE-INFORCING

CONSTRUCTION OF SIDEWALL CHANNELS IS THE SAME AS REAR WALL CHANNEL CONSTRUCTION.

SELECT THE TWO CHANNELS THAT ARE USED FOR THE SIDE WALL, CONNECT THEM TOGETHER INTO A

BOXED CONFIGURATION DO NOT TEK SCREW YET.

PLACE UNSCREWED BOX SECTION AGAINST REAR WALL AND SLIDE CHANNELS OUTWARDS UNTIL

THEY MAKE CONTACT WITH BOTH THE REAR WALL CHANNEL AND THE FRONT WALL CHANNEL. THE

END RESULT SHOULD BE SIMILAR TO BELOW.

SIDE WALL CHANNEL A AGAINST REAR WALL

CHANNEL B

SIDE WALL CHANNEL A AGAINST FRONT WALL

CHANNEL C

A

A

B

C

ONCE CHANNELS ARE AT CORRECT LENGTH PROCEED TO FIX THEM TOGETHER USING TEK SCREWS AS

DESCRIBED ON PAGE 11.

ONCE CHANNELS HAVE BEEN SECURELY BOXED TOGETHER USE TEK SCREWS TO FASTEN THE

SECTION TO THE WALL FROM THE OUTSIDE OF THE SHED. THIS TASK IS BEST DONE WITH TWO PEOPLE.

COMPLETED BOXED SECTION MOUNTED TO SIDE WALL AND BRACED AGAINST FRONT WALL BOXED

SECTION.

C

2

9

4

0

L

=

2

9

4

0

m

m

C

2

7

0

0

L

=

2

7

0

0

m

m

C

2

7

0

0

L

=

2

7

0

0

m

m

C

0

6

6

0

L

=

6

6

0

m

m



CYCLONE KIT ASSEMBLY - INSTALLING DOOR STUDS

DOOR STUDS ARE SINGLE CHANNELS WITH A REBATE THAT SLIDES OVER THE FRONT WALL CHANNEL.

SLIDE THE DOOR STUD OVER THE EXISTING FRONT WALL CHANNEL. ENSURE DOOR STUD IS PROPERLY

ALIGNED AS SHOWN BELOW.

PLACE TWO TEK SCREWS TO SECURE DOOR STUD TO FRONT WALL CHANNEL AS SHOWN.

NOTE

FOR REGENT MODEL SHEDS,

WHERE THE DOORS ARE IN

THE GABLE WALL. AN

EXTENSION SECTION WILL

NEED TO BE SCREWED TO THE

SUPPLIED DOOR STUD AS

SHOWN.

TEK SCREW DOOR STUD INTO POSITION FROM OUTSIDE OF SHED EVERY 296mm. REPEAT THE ABOVE

PROCESS FOR OPPOSING DOOR STUD.

S1

78

5 L

=

6

60

mm



CYCLONE KIT ASSEMBLY - INSTALLING ROOF CHANNELS

ALIGN THE ROOF CHANNELS ALONG THE MID POINT OF THE ROOF RUNNING PERPINDICULAR TO THE

CORRUGATIONS. THIS MAY REQUIRE TWO PEOPLE.

MARK WHERE ONE EDGE OF THE CHANNEL SITS, REMOVE THE CHANNEL AND MARK 20mm IN FROM THE

CHANNEL EDGE. PROCEED TO PRE-DRILL EVERY 2ND FLAT SECTION OF THE ROOF SHEET.

WHILE SOME ONE HOLDS THE CHANNEL IN PLACE, USE TEK SCREWS TO SECURE THE CHANNEL TO THE

ROOF FROM THE OUTSIDE.

DO NOT SIT, STAND OR WALK ON THE ROOF< OR APPLY UNNECESSARY PRESSURE ON THE ROOF

SHEETS DURING THIS PROCEDURE.

NOTE: FOR REGENT

MODELS, THE C2950

CHANNELS WILL

NEED TO BE CUT

TO 2910mm

C

2

9

5

0

L

=

2

9

5

0

m

m



CYCLONE KIT ASSEMBLY - INSTALLING BRACKETSONCE ALL CHANNELS ARE INSTALLED CORRECTLY BRACE THEM IN POSITION USING EITHER CORNER

BRACKETS OR MULTI-PURPOSE BRACKETS. ANCHOR BOLT BRACKETS ARE THEN USED TO SECURE THE

SHED TO THE SLAB

CORNER BRACKET MULTI-PURPOSE BRACKET (MPB)

PLACE A CORNER BRACKET TO JOIN THE REAR, SIDE AND FRONT WALL CHANNELS TOGETHER AS

SHOWN USING FOUR TEK SCREWS FOR EACH BRACKET. PRE-DRILLING THE BRACKET WILL MAKE THIS

TASK EASIER.

ANCHOR BRACKET



CYCLONE KIT ASSEMBLY - INSTALLING BRACKETS

SECURE MPB'S TO BOTH ENDS OF ROOF CHANNELS USING TEK SCREW AS SHOWN.

THE SHED ROOF LIP MAY NEED TO BE REMOVED IN ORDER TO FIX BRACKET TO SIDE WALL FROM THE

OUTSIDE.

SECURE MPB'S TO BOTH ENDS OF DOOR STUDS USING TEK SCREW AS SHOWN.

USE A 10MM MASONARY BIT TO DRILL HOLE FOR THE LOWER MPB. USE A DYNABOLT TO ANCHOR THE

LOWER MPB TO THE SLAB. THESE MPB'S ALSO ACT AS ANCHOR BOLTS.

WALL BRACKET MOUNTED

TO SIDEWALL

WALL BRACKET MOUNTED TO

GABLE WALL

C

2

9

5

0

L

=

2

9

5

0

m

m

C

2

9

5

0

L

=

2

9

5

0

m

m




INSTALL ANCHOR BOLTS IN THE FOLLOWING CONFIGURATION WITH APPROXIMATELY 740mm APART AS

PER SUPPLIED DETAIL DRAWINGS.

DYNABOLT

BOLT & NUT

STEELANGLE

SLAB

WALLSHEET

INSIDE VIEW OUTSIDE VIEW

3000

3700

2250

2250

1500

1500

22

50

30

00

30

00

INDICATES 1-M10 HOLD DOWN

BOLT AS DETAILED. ALL HOLD

DOWN BOLTS TO HAVE A

MINIMUM SLAB EDGE DISTANCE

OF 60MM

OUTLINE PLANS SHOWING POSITIONS OF HOLDING DOWN BOLTS




FOR DOUBLE DOOR OPENINGS ONLY YOU WILL NEED TO INSTALL A DOOR JAMB BRACKET AS SHOWN

BELOW.

PLACE THE BRACKET IN THE MIDDLE OF THE JAMB AND SECURE WITH FOUR TEK SCREWS.

ONCE SECURED USE A 10mm MASONARY BIT TO INSTALL TWO 10mm DYNABOLTS.

THIS COMPLETES THE INSTALLATION OF THE ABSCO CYCLONE KIT.

CYC30 CYCLONE KIT INSTRUCTIONS ASSEMBLYabscosheds.com.au/pdf/INS_Cyc30.pdfABSCO INDUSTRIES ASSEMBLY...

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