CW DIRECT BALE WRAPPER THE TIE FREE ADVANTAGE

CW DIRECT BALE WRAPPER

SAFETY FIRST – The automated process area is secured with safety fences. During the wrapping process there is no need for the operator to enter to the process area, because the sophisticated program offers a constant production flow.

FAST WRAPPING – CW Direct speeds up the process because no tying is required and the capacity is up to 80 tons per hour. The CW Direct is also available for smaller production capacities.

COST SAVING – CW Direct offers automatic and continuous flow of wrapped bales. The labor and cleaning cost are reduced.

SMART FILM CONTROL – The customizable crosswrapping program optimizes the film consumption depending on the material and the bale handling needs.

CLEAN PROCESS – The site stays cleaner because the crosswrapping is the only system closing the bale totally right after the baling.

The Direct Wrapper shows the continuous product development work Cross Wrap has done to meet the needs of the customers.

The fully automatic machine wraps the bales directly from the bale chamber without wires or ties. Direct wrapping not only reduces material costs but also keeps the site clean. The machine is compatible with 2-ram balers and suits for all bale sizes and waste materials, such as RDF, SRF, MSW and recyclables.

Additional wire tier feature gives flexibility to the production as the customer may choose according to baled material whether to only wrap or wire bales.

WRAPPING CHAMBERAllows wrapping the bale without straps or wires when mounted to two-ram baler. The wrapping chamber is designed according to the bale size. Direct wrapping reduces material cost and minimizes cleaning.

WRAPPING UNITWrapping unit has all the functions needed for automatic, efficient and clean crosswrapping process:

The wrapping programs optimize the film consumption according to different materials and other wrapping needs.

ROLL HOLDERSThe amount of roll holders 1-3 and three stretching options offer fast and economical wrapping. The amount of roll holders depend on production volume. Film roll change from floor level improves working safety.

HYDRAULIC UNIT Hydraulically operated wrapping functions are reliable, efficient and easy to maintain. Well sealed cabinet has easy access, and it provides dust protection and noise reduction. The cabinet structure and component placing allow efficient cooling.

ELECTRIC CABINET + CONTROL PANELSpace saving integrated electric cabinet is equipped with high-quality components and high-resolution touch screen. Daily operating and settings changing are user friendly.

Minimum protection class is IP 54, which can vary according to customer needs.

Machine is equipped with Siemens safety logic: reducing extra safety relays and maintenance cost.

Standard communication protocol is Profinet and customizations are made e.g with Profibus. Flexible integration to factory systems is available as an option.

3G, LAN, WLAN modem allows trouble-shooting and program updates to all programmable components via internet. This includes remote controlling, modifying and monitoring. The modem connection minimizes production down times.Web camera is available as an option.

The different wrapping programs and pass by are included. Customer can adjust the amount of film layers according to the handling and transportation needs.

ROTATING TABLE Horizontal wrapping closes the bale, strengthens the bale sides and optimizes the film consumption to the right places – the bale is durable with lower film consumption.

CLEANING CONVEYOR (optional)Cleaning conveyor collects the dropping litter minimizing cleaning cost. High volume wrappers are recommended to be equipped with cleaning conveyor.

SAFETY FENCESafety fencing is equipped with the interlocked system and transparent impact glass. The CW safety fences fulfill the safety regulations and are included to the deliveries.

STORAGE CONVEYORHeavy duty belt conveyor keeps the wrapped bale untouched. Dimension can vary according to bale size and production volume.

Optional longer storage conveyor gives flexibility for production and turning table option is available for bigger volumes.

1 3 7 9

8

6

5

42

98

7 6

5

2 3

41

Wrapping chamber

Wrapping unit

Roll holders

Hydraulic unit

Electric cabinet & Control panel

Rotating table

Cleaning conveyor (optional)

Safety fence

Storage conveyor

1 5

2 6

3 7

4 8

9

CW DIRECT – SAFE AND DURABLE WRAPPING

OPTIONS

TYING UNIT The tying unit can be added as an option to the wrapper. It gives freedom to choose either wrapping or tying, e.g. in cases when different materials are baled.

OPENING SAFETY FENCE The maintenance and cleaning is easier when fencing can be moved aside. Equipped with interlocked system and transparent impact glass.

REMOTE CONTROLCustomizable remote control allows the operator to start and stop the machine and run the conveyors. This reduces workload, improves working safety and enables immediate actions, e.g. to stop the machine.

LABELING Labeling enables bale identification for storage and transport needs. Labeling may include wrapping date, material, bale weight, logo and QR-/barcode information.

FILM WATCHAlerts the operator if the film breaks or runs out. Film watch makes the operation smooth and continuous.

CW Direct wrapped bales are durable and environmentally safe to transport and handle.

CW Direct wrapped RDF bales withoutties.

CW Direct wraps even the biggest bales tight and safe for transport.

WEIGHING CONVEYORData can be monitored from a control panel and transferred to factory’s control systems.

Cross Wrap Oy Ltd | Teollisuustie 6, FI-71800 SIILINJÄRVI, Finland | Tel. +358 17 287 0270 | sales@crosswrap.com | www.crosswrap.com |

The Cross Wrap’s product range meets safety requirements

of the industry and the manufacturing process is supervised

under the certified quality system ISO9001.

Cross Wrap Ltd. is the world leader in manufacturing automatic wrapping

machines and bale openers for the waste industry, including RDF, SRF, MSW

and recyclables. We also operate internationally in the wood products and

other industries. 450 machines delivered to 55 countries – with more than

45.000.000 bales Cross Wrapped to date.

450 MACHINES | 55 COUNTRIES

WE ARE THE CROSSWRAPPERS