CVIC - MODCVIC - MULTICVIC

6159932010-09

Desoutter - ZAC de la Lorie - 38 rue Bobby Sands BP 10273 - 44818 Saint-Herblain Cedex - France - www.cp.com

The features and descriptions of our products are subject to changewithout prior notice.

CVIC - MODCVIC - MULTICVIC

CVIC controller - Release 4.4MODCVIC module - Release 4.4

Manual no.: 6159932010

©

© Copyright 2007, Desoutter St Herblain France All rights reserved. Any unauthorized use or copying of thecontents or part thereof is prohibited. This applies in particularto trademarks, model denominations, part numbers anddrawings. Use only authorized parts. Any damage ormalfunction caused by the use of unauthorized parts is notcovered by Warranty or Product Liability.

6159932010-09

2 / 60English CVIC - MODCVIC - MULTICVIC

6159932010-09

3 / 60EnglishCVIC - MODCVIC - MULTICVIC

Table of contents

SECTION 1 - WARNINGS ----------------------------------------------------------------------------------51 - Safety ----------------------------------------------------------------------------------------------------52 - Installation and Installation Instructions ---------------------------------------------------------7

SECTION 2 - INTRODUCTION ----------------------------------------------------------------------------91 - CVIC Controller ----------------------------------------------------------------------------------------92 - Self-contained MODCVIC Control Module -----------------------------------------------------103 - MULTICVIC system ----------------------------------------------------------------------------------10

SECTION 3 - DESCRIPTION OF THE CONTROLLERS -------------------------------------------111 - CVIC controller ----------------------------------------------------------------------------------------11

1.1 - Mechanical features ---------------------------------------------------------------------------111.2 - Keyboard Layout and Operation ------------------------------------------------------------111.3 - Example: Setting the Date and Time ------------------------------------------------------121.4 - Screen Symbols --------------------------------------------------------------------------------121.5 - Bottom Front Panel ----------------------------------------------------------------------------13

2 - Self-Contained MODCVIC Module ---------------------------------------------------------------132.1 - Technical and Electrical Features ----------------------------------------------------------132.2 - Description of the Front Panel --------------------------------------------------------------14

3 - MULTICVIC system ----------------------------------------------------------------------------------143.1 - Slave MODCVIC Module ---------------------------------------------------------------------153.2 - CPUCVIC Module ------------------------------------------------------------------------------16

3.2.1 - Description of the CPUCVIC Rack ----------------------------------------------163.2.2 - CPUCVIC Inputs/Outputs ---------------------------------------------------------163.2.3 - CPUCVIC LEDs ---------------------------------------------------------------------17

SECTION 4 - START-UP ------------------------------------------------------------------------------------191 - Installation Safety Instructions ---------------------------------------------------------------------192 - Starting up the Controller ---------------------------------------------------------------------------19

2.1 - Tool Connection --------------------------------------------------------------------------------192.2 - Emergency Stop --------------------------------------------------------------------------------192.3 - Switching on -------------------------------------------------------------------------------------192.4 - Language Selection ----------------------------------------------------------------------------192.5 - Setting the Date and Time -------------------------------------------------------------------202.6 - Programming the Tightening Cycles ------------------------------------------------------20

SECTION 5 - PROGRAMMING THE VERSION "L" CONTROLLER ---------------------------211 - "CONTROL" Menu ------------------------------------------------------------------------------------212 - "PARAMETERS" Menu ------------------------------------------------------------------------------22

2.1 - "SPINDLE" Menu -------------------------------------------------------------------------------222.2 - "QUICK CYCLE" Menu -----------------------------------------------------------------------222.3 - "CYCLES" Menu --------------------------------------------------------------------------------222.4 - "STATION" Menu ------------------------------------------------------------------------------222.5 - "PC LINK" Menu --------------------------------------------------------------------------------23

2.5.1 - CVIC ------------------------------------------------------------------------------------232.5.2 – MODCVIC ----------------------------------------------------------------------------23

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SECTION 6 - PROGRAMMING THE VERSION "H" CONTROLLER---------------------------251 - "CONTROL" Menu------------------------------------------------------------------------------------252 - "RESULTS" Menu ------------------------------------------------------------------------------------253 - "PARAMETERS" Menu ------------------------------------------------------------------------------25

3.1 - "SPINDLE" Menu -------------------------------------------------------------------------------263.2 - "CYCLES" Menu --------------------------------------------------------------------------------26

3.2.1 - Introduction ---------------------------------------------------------------------------263.2.2 - Selecting the Cycle------------------------------------------------------------------263.2.3 - Programming the Phases ---------------------------------------------------------27

3.3 - "QUICK CYCLES" Menu ---------------------------------------------------------------------323.4 - "LEARNING" Menu ----------------------------------------------------------------------------333.5 - "STATION" Menu ------------------------------------------------------------------------------333.6 - Input / Output Configuration -----------------------------------------------------------------34

3.6.1 - Overview-------------------------------------------------------------------------------343.6.2 - Description of Inputs ----------------------------------------------------------------353.6.3 - Description of Outputs -------------------------------------------------------------36

3.7 - "PERIPHERALS" Menu -----------------------------------------------------------------------383.7.1 - "SERIAL PORT" Menu -------------------------------------------------------------383.7.2 - "REPORT OUTPUT" Menu -------------------------------------------------------383.7.3 - "BAR CODE" Menu -----------------------------------------------------------------39

3.8 - «CONTROLLER» Menu ----------------------------------------------------------------------39

SECTION 7 - MAINTENANCE OF THE CVIC CONTROLLER -----------------------------------411 - "MAINTENANCE" Menu ----------------------------------------------------------------------------41

1.1 - "TEST" Menu ------------------------------------------------------------------------------------411.2 - "CHANNEL TEST" Menu ---------------------------------------------------------------------411.3 - "COUNTERS" Menu ---------------------------------------------------------------------------411.4 - "CALIBRATION" Menu------------------------------------------------------------------------42

1.4.1 - "SPINDLE AUTO" Menu-----------------------------------------------------------421.4.2 - "SPINDLE MANU" Menu ----------------------------------------------------------42

1.5 - Changing the Memory Battery --------------------------------------------------------------432 - "SERVICE" Menu -------------------------------------------------------------------------------------44

2.1 - "CONTRAST" Menu ---------------------------------------------------------------------------442.2 - "DATE" Menu------------------------------------------------------------------------------------442.3 - "LANGUAGE" Menu ---------------------------------------------------------------------------442.4 - "ACCESS CODE" Menu ----------------------------------------------------------------------44

3 - Resetting the controller ------------------------------------------------------------------------------44

Appendix - PC wiring diagram ---------------------------------------------------------------------------45

Appendix - Synchronising several CVIC controllers ---------------------------------------------45

Appendix - EC, MC and EC/MC extension wiring diagram -------------------------------------46

Appendix - Printing format of tightening results --------------------------------------------------47

Appendix - Tightening strategies -----------------------------------------------------------------------53

Appendix - Cycle flowchart and timing chart -------------------------------------------------------57

Appendix - CVIC report codes ---------------------------------------------------------------------------59

6159932010-09


SECTION 1 - WARNINGS

1 - Safety

General Safety Instructions:

WARNING! To reduce risk of injury, everyone using, installing, repairing, maintaining, changing accessorieson, or working near this tool must read and understand the safety instructions before performing any such task.Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.SAVE THESE INSTRUCTIONS CAREFULLY.

Our goal is to produce tools that help you work safely and efficiently. The most important safety device is the operator. Careand good judgement are the best protection against injury. All possible hazards cannot be covered here, but we have triedto highlight some of the important ones.

Work area

Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Powertools create sparks which may ignite the dust or fumes.Keep bystanders, children, and visitors away while operating power tool. Distractions can cause the operator to lose control.

Electrical safety

These tools must be grounded. They must be plugged into an outlet properly installed and grounded in accordance with allrelevant codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adaptorplugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools shouldelectrically malfunction or break down, grounding provides a low resistance path to carry electricity away from user.The controller has a thermal protection and a protection by means of fuses in conformance with the major electrical safetyrequirements as set forth in the Low Voltage Directive 73/23/EEC, amended by directive 93/68/EEC. Never replace the fusesby fuses of higher value. Never replace both fuses by a short-circuit.Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk ofelectric shock if your body is grounded.Do not expose power tools to rain and wet conditions. Water entering a power tool will increase the risk of electric shock.Do not abuse the cord. Never use the cord to carry the tool or pull the plug from an outlet. Keep cord away from heat, oil,sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.When operating a power tool outside, use an outdoor extension cord marked «W-A» or «W». These cords are rated foroutdoor use and reduce the risk of electric shock.

Personal safety

The operator must stay alert, watch what he/she is doing and use common sense when operating a power tool. Do not usetool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power toolsmay result in serious personal injury.Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away frommoving parts. Loose clothes, jewelry or long hair can be caught in moving parts.Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or pluggingin tools that have the switch on invites accidents.

6159932010-09


Remove adjusting keys or switches before turning the tool on. A wrench or a key that is left attached to a rotating part of thetool may result in personal injury.Do not overreach. Keep proper footing and balance all times. Proper footing and balance enables better control of the toolin unexpected situations.Use safety equipment. Always wear impact-resistant eye and face protection. Serious injury can result from over-torquedor under-torqued fasteners, which can break, or loosen and separate. Released assemblies can become projectiles.Assemblies requiring a specific torque must be checked using a torque meter.Note: so called «click» torque wrenches do not check for potentially dangerous over-torqued conditions. Do not use handsockets. Use only power or impact sockets in good condition.

Tool use and care

Warning: you are advised to regularly monitor the applied torque by comparing it with a reference measuring line.There is a real burning risk when in contact with the accessible parts of the tool. The selection of the tool and of the controllertakes account of the operating conditions as stated by the user, who shall not exceed the operating limits as specified by CPat the time of the selection.Any excessive internal temperature of the tool electric motor if higher than 100°C is detected by the controller and stops thetool. It can start again only if the temperature decreases to under 80°C.Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand oragainst your body is unstable and may lead to loss of control. Be ready to counteract normal or sudden movements, usingboth hands.Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate forwhich it is designed.Do not use tool if switch doesn’t turn it on or off. Any tool that cannot be controlled with the switch is dangerous and mustbe repaired.Disconnect the plug from power source before making any adjustments, changing accessories or storing the tool. Suchpreventive safety measures reduce the risk of starting the tool accidentally.Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained persons.Maintains tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are lesslikely to bind and are easier to control.Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the toolsoperation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for onetool may become hazardous when used on another one.

Service

Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualifiedpersonnel could result in a risk of injury.Only experienced and qualified personnel (authorised electricians) are entitled to open and have access to the inside of thecontroller. To eliminate the risk of electric shock, the inside of the controller shall not be serviced until at least one minutehas elapsed after switching off the controller. It is necessary to check that the capacitors are completely discharged. Sincethe temperature of the internal radiator can reach 75°C, it is important to check that this temperature cannot cause burns.In order to eliminate the risk of electric shock and damage to components, the controller MUST be switched off prior to anytool change. The new tool is automatically recognised as soon as the controller is switched on.When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.Use of unauthorised parts or failure to follow Maintenance instructions may create a risk of electric shock injury.

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2 - Installation and Installation Instructions

Mains voltageAll the controllers of the range (CVIC and MODCVIC) can operate equally from 115V to 230V ± 10%/ 50 to 60Hz withoutadjustment and without fuse change.The CVIC controllers are supplied with single-phase current. The MODCVIC modules are supplied with three-phase current.

PowerThe average power required for a CVIC<->2 system is approximately 0.500 kW.The average power required for a CVIC<->4 system is approximately 0.650 kW.

Circuit-breakersShould circuit-breakers be installed at line head, we recommend that you select equipment with the following specifications:

For CVIC controller- Single-phased 230V 4A - curve C- Single-phased 115V 6A - curve C

For MODCVIC module- Three-phase 230V0.75 kVA - Thermal 2.5 to 4 A - Magnetic > 45 A- Three-phase 115V0.75 kVA - Thermal 4 to 6.3 A - Magnetic > 45 A

GroundingMake sure that the controller is grounded via a protective conductor. It is recommended to secure the controller to a groundedmetal mounting insofar as possible, in order to strengthen immunity to electromagnetic interference.

Tool cableAlthough our cables are designed to work under drastic conditions, we recommend that you check the following points forlonger service life:- Bending radii should not be lower than 10 times the cable diameter.- Friction with the outer sheath should be restricted.- Any direct pull on the cable should be avoided.

Installation Instructions for MODCVIC

To be compliant with EMC directives, MODCVICs should be wired in a cabinet in accordance with the followingrecommendations:

Cabinets:Electric equipment shall be located in a cabinet with minimum IP4X protection level, ref. EN 60529. Protection againstelectric shocks from either direct or indirect contact shall be provided in compliance with EN 60204-1. Door interlocks andkeys will be used.

Input filter:If a transformer is included in the unit, insert a three-phase filter (Schaffner type FN351) at the secondary winding of theservodrive mains transformer. This filter should be fitted on a grounded metal mounting, as close as possible to thetransformer.

If the mains supply is used directly, insert a three-phase filter (Schaffner type FN251) in the mains. This filter should be fittedon a grounded metal mounting, as close as possible to this voltage input.

Dimensioning of the filter:For the dimensioning of the filter, there should be 3Aeff per channel with three-phase 230V and 6 Aeff per channel with three-phase 115V. Multiply this value by the number of channels to obtain the filter nominal amperage.

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General instructions:All connections between the filter and the servodrives shall be provided by means of shielded cables. At the passageof these cables through an electrical component (contactor, circuit-breaker, etc.), ground the shielding as shortly aspossible through a grounding rod.

It is also necessary to shield the 230 V feeder cable of the control part if it is close to other disturbing cables. It mustbe noted that an input filter is integrated in the MODCVIC for this control part.

Connect the shielding of motor cables to the cabinet ground (at the cabinet input). This contact can be made bystripping the cable on a short length and securing it to a grounding rod by means of a clamp.

MODCVIC 1 MODCVIC 2

Three-phase main powerSupply 115 V or 230 V

Transformer1 kVA per channel

Input filter

Shielding

Magneto-thermalcircuit breaker

Main power supply

Shielded cable 3x2.5 mm²

Shielded cable 3x2.5 mm²

The transformermust comply withEN 61558.

6159932010-09


The electric tightening system is automatically controlled by measuring the power consumption of the tool and monitoringthe angle rotation. This technology provides a complement to the range of traditional systems fitted with a torque transducer.The electric power tool is either hand held (EC) or fixed (MC, MCL).

In order to familiarise yourself with the keyboard of the controller, refer to section 1.2 in this manual,which explains the procedure that will allow you to program the various parameters of the controller.

SECTION 2 - INTRODUCTION

1 - CVIC Controller

The CVIC controller is available in normal mode and in ECPHT mode (high run down speed and a high torque).The normal mode covers two controller models (-2 and -4) in two versions each (L and H).

Main differences between versions L H

Programming modes:Quick cycleAutomatic programmingNumber of cycles 0 151 cycle in the toolNumber of phases available 3 15

Normal mode Normal mode ECP HT mode

CVIC L-2 CVIC H-2

CVIC L-4 CVIC H-4 CVIC H-4

To control tools with a very low torque

To control the other tools in the range, except for ECP HT tools

To control ECP HT tools (High Torque)

Handheld tools Fixed tools Handheld tools Fixed tools Handheld tools

ECP3L / ECF3L ECP5L / ECF5L

ECP10L/ECF10L ECP20L/ECF20L

ECP3LT ECP5LT

ECP10LT ECP20LT

ECP5 ECL1 ECL3 ECL5 ECL8

ECL11 ECLA1 ECLA3 ECLA5 ECLA8

ECLA11 ECD5

ECA15

MC35-10 ECP20S/ECF20S ECP30S/ECF30S

ECP20 ECP30

ECP40S ECD20 ECD30 ECD50 ECD70

ECD120 ECA20 ECA30 ECA40 ECA60 ECA70 ECA90

ECA115 ECA125 ECA150 ECA200

MC35-20 MC38-10 MC38-20 MC51-10 MC51-20 MC60-10 MC60-20 MC60-30 MC80-10 MC80-20 MC80-30 MC80-40

MC106-10 MC106-20 MCL38-20 MCL51-20 MCL60-20 MCL60-30 MCL80-40

MC24-20 OF MC26-50 OF MC30-80 OF

MC36-140 OF MC40-115 OF

ECP190 ECP550 ECP950

ECPHT

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Main differences between versions L H

Characteristics of the phases:Search sequenceApproachRun down speedFinal speed phaseAction on NOKRun ReverseJump to another phasePrevailing TorqueSynchronisation phase

Tightening strategies:TorqueTorque with angle monitoringAngle with torque monitoringNumber of stored results 0 100

2 - Self-contained MODCVIC Control Module

The MODCVIC is the rackable version of the CVIC controller.

Two models are available: MODCVIC-2 and MODCVIC-4 and two versions: «L» and «H».Without keyboard or display, the MODCVIC must be connected to a PC, temporarily for programming, data transfer andretrieval of tightening results and permanently to display its real time operation.

The CVIS/CVICPC 2000 software (P.N. 6159275210) is used to program the MODCVIC, whether in point-to-point or innetwork connection.

As many as 32 MODCVICs can be networked to the PC.

The MODCVIC can be connected to only one serial port:- either to the serial printer to print the tightening results in order of occurrence and simultaneously to the bar code reader.- either to the PC.

The PLC is connected via the relay Inputs/Outputs.

3 - MULTICVIC system

The MULTICVIC is a synchronous multi-spindle machine.

It consists of:

- 1 to 32 MODCVIC slave modules (version H only).

- a CPUCVIC module which controls all the MODCVICs and provides an interface with the external peripherals (PC,PLC, bar code reader, etc.).

The MULTICVIC system is programmed by means of the CVIPC2000 software, P.N. 6159275220 (see manual 6159932080).

6159932010-09


SECTION 3 - DESCRIPTION OF THE CONTROLLERS

1 - CVIC Controller

1.1 - Mechanical Features

Weight 5.800g.

«Validate» key

«Max», «OK», «Min» LEDsfor the display of tighteningreports

Shortcut to printer confi-guration menu

«Enter» key

«Escape» key

1.2 - Keyboard Layout and Operation

Afin de réduire le risque de blessures,

comprendre le mode d'emploi.

l'utilisateur doit lire et bien

To reduce the risk of injury, user must

read and understand instruction manual.

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1.4 - Screen Symbols

- means that some information lines cannot be read on the screen. Press to display them.

- means that some information lines cannot be read on the screen. Press or to display them.

- means that some information lines cannot be read on the screen. Press to display them.

- to scroll through a menu.- to scroll through a data entry screen.- to increment digits in digital entry mode.

- to scroll through a (lozenge-tagged) list.- to scroll through a data entry field.- to enter an alphanumerical value.

- to enter an alphanumerical value.- to validate a change.- to display the next screen.

- to exit a screen without saving changes.

- to exit a screen and save all changes.

- shortcut to printer configuration menu.

Description of the keys

1.3 - Example: Setting the Date and Time

This example describes the access to the «DATE» Menu from the control screen. The programming can be startedfrom one of the menus mentioned. The access and programming procedure is similar whatever the menu. Then theaccess path is entered as follows: Menu: MAIN\SERVICE\DATE, meaning that from the MAIN menu, one mustselect the SERVICE menu, then the DATE menu.- Press to select the "MAIN" menu.

- Select the "SERVICE" menu by using and .

- Press to enter the "SERVICE" menu.

- Select the "DATE" menu by using and .

- Press to enter the "DATE" menu.

- Press to select the date format. Press to validate.

- The cursor will move to the first parameter of the date. Press to highlight the date.- The cursor will blink on the first parameter of the date.

- To change the value, press and .

- To switch to the next parameter, press or .

- Press to validate.

6159932010-09


Afin de réduire le risque de blessures,





SubD 9 points: PC connection, Bar code or printerPC cable: P.N. 6159170470.Printer cable: P.N. 6159170110.The bar code is supplied with its cable.Note: in version «L», only the PC is connected.

SubD 37 points:PLC orindicator boxor socket tray connection

Emergency stop

On/Off Mains plug + fuse-holder2 fuses of 16 A (5x20)

Tool connection

1.5 - Bottom Front Panel

2 - Self-Contained MODCVIC Module

2.1 - Technical and Electrical Features

Weight: 4,300g.Fastened by means of 4 screws on the back panel of a cabinet.

MSB

LSB

87

1 0

4

2

6

53

C

9

D

A

B

EF

87

4

6

53

1 02

C

9A

BD

FE

I/O

MAX

+VP

MINPh.3

GND

Ph.2

Ph.1

NOK

+5V

MAX

READYON

OK

MIN

OK

a

STOP

115Vrms

J17

J3

J12J15

J6

J8A

J8B

WARNING

2050478153

AVERTISSEMENTAfin de réduire le risque de blessures,





E ASPETTARE 30 SECONDI

Y ESPEREN 30 SEGUNDOSANTES DE ABRIR, CORTEN LA CORRIENTE

ET ATTENDRE 30 SECONDESAVANT D'OUVRIR, METTRE HORS TENSION

BEFORE OPENING, ALWAYS SWITCH OFFAND WAIT 30 SECONDS

PRIMA DI APRIRE, TOGLIERE LA CORRENTE

VOR DEM OEFFNEN DEN STROM ABSCHALTENUND 30 SEKUNDEN WARTEN

25

9

32

03

00

100

7015

270

324

Ø6.5

Ø6.5

Ø13

MOD CVIC

Plug:P.N. 6159154730

Protective cover:P.N. 6159154080

Plug:P.N. 6159154840

6159932010-09


MSB

LSB

87

1 0

4

2

6

53

C

9

D

A

B

EF

874

65

3

1 02

C

9A

BD

FE

I/O

MAX

+VP

MINPh.3

GND

Ph.2

Ph.1

NOK

+5V

MAX

READYON

OK

MIN

OK

a

STOP

115Vrms

J17

J3

J12J15

J6

J8A

J8B

WARNING

2050478153

AVERTISSEMENTAfin de réduire le risque de blessures,





MOD CVIC

3 - MULTICVIC system

CPUCVIC module P.N. 6159325660. The end-of-network plug P.N. 6159270120 supplied with the CPUCVIC shallbe connected to the last MODCVIC in the network.

Slave MODCVIC-H2 P.N. 6159326150.Slave MODCVIC-H4 P.N. 6159326160.

Part numbers of the cables which connect the MODCVICs to each other and to the CPUCVIC:0.5 m 6159173340.

1 m 6159173350.2 m 6159173360.

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2.2 - Description of the Front Panel

Torque/angle reports5 V voltage onPower voltage onServodrive readyModule onNcycle OK

PC/bar code/printer

Input/output

Emergency stop

Rotary switches (network)

PC/bar code/printer

Tool connection

6159932010-09


3.1 - Slave MODCVIC Module

This controller has the same features as the self-contained MODCVIC but it is fitted with a network board to allowinteraction with the master CPUCVIC module.In this configuration, the PC port is disabled by the software.

Weight: 4,000g.Fastened by means of 4 screws on the back panel of a cabinet.

Network rotary switches:They define the addresses of the modules to interact with the CPUCVIC (from 0 to 254 or 0 to FE in hexadecimal mode):RC1 hexadecimal figure of the least significant bit (LSB).RC2 hexadecimal figure of the most significant bit (MSB).

Warning: at each parameter change, the MODCVIC must be reset by switching off and then on. When switchedoff, wait until the LED +5V is off.

STOPJ15J8A

J8B

WARNING

2050478153

AVERTISSEMENAfin de réduire le risque de blessur

read and understand instruction m

To reduce the risk of injury, user m



MOD CV

RJ 45 network connection

RJ 45 network connection

6159932010-09


3.2 - CPUCVIC Module

3.2.1 - Description of the CPUCVIC Rack

The emergency stop connector of the MODCVICs is not used in a MULTICVIC system.

3.2.2 - CPUCVIC Inputs/Outputs

- the inputs/outputs of the CPUCVIC channel 1 are identical to the inputs/outputs of the MODCVIC channel1, except for the «spindle validation» and «external stop» inputs which are configured per spindle and aretherefore available on each slave MODCVIC.- the inputs/outputs of channel 2 are available, in particular for an ISaGRAF application.

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6159932010-09


Meaning of the LEDs at the initialisation phase: when the tool is started, the CPUCVIC initialises and checksall the slave MODCVICs that are connected.

During this phase, the LEDs provide the following information:LEDs 5 to 9 number of module checked (in binary coding, Led 9 = bit 1).LEDs 1 to 4 status of module checked (in binary coding, Led 4 = 1 bit).

1 initial status.15 module checked and in operation.

Numbers 2 to 14 indicate intermediate initialisation phases.When this procedure is over, Led 1 (ready) and the Led which corresponds to the number of the selected cycle

light up.

ready to operatemotor runningtorque and angle within toleranceserror different from «torque and angle out oftolerances» (e.g.: SCY stop during the cycle)

number of cycle in progress

3.2.3 - CPUCVIC LEDs

The LEDs show the operation of the slave MODCVICs that are connected:

9 � &

� 9

1 � 5 :

� � 9

� 5 ;

� &

�

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SECTION 4 - START-UP

1 - Installation Safety Instructions

Before switching on, make sure that the controller is installed in accordance with the installation andsafety instructions mentioned in this manual, Section 1: «Warnings».

2 - Starting up the Controller

On receiving the controller, check that the following elements are included in the support kit:- the SubD 37 point connector.- the mains cable.- 2 fuses of 16A.

2.1 - Tool Connection

Make sure that the controller is switched off and connect the tool to the front panel of the controller.

2.2 - Emergency Stop

Check that the «EMERGENCY STOP» (STOP) plug is correctlyconnected to the front side of the controller. The emergency stop can beconnected either to the PLC, or to a push-button close to the tighteningstation. If not connected, check that the jumper is correctly positionedinside the plug (see diagram opposite). The opening of the STOP contactdisables the power circuit.

Note that it is recommended to wire the «EMERGENCY STOP» when using handheld tools but that it is absolutelynecessary for fixed tools.

2.3 - Switching on

Trip the switch on the front side of the controller to switch on the controller.

When switched on, the controller automatically detects the correct operation of the tool and of the controller itself.If everything is OK, the control screen is displayed by the CVIC.

If a problem occurs when the controller is switched on, the screen displays the message: «NOT READY».

Press to display a second screen which provides more details about the cause of the problem.

2.4 - Language Selection

- Menu: MAIN\SERVICE\LANGUAGE.- The default language used by the controller is French. Use and to select your language.The available languages are: French, English, Spanish, German, Italian and Dutch.- Validate your selection and press as many times as necessary to go back to the control screen.If necessary, see sections 3-1.2 and 3-1.3 for keyboard layout and operation, and a programming example.

plugoutletEMERG.

STOP1

3

4

2 3

4 1

2

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2.5 - Setting the Date and Time

- Menu: MAIN\SERVICE\DATE.- Allows you to select the format: (DD/MM/YY, MM/DD/YY, YY/MM/DD).- Setting the date.- Setting the time.

2.6 - Selecting the controller mode

Enter the station menu and select the mode according to the tool you want the controller to run:- If ECPHT tools are used, select the ECPHT mode.- Otherwise, select the normal mode.

2.7 - Programming the Tightening Cycles

Overview of the various tightening cycles:

The controller allows you to have access to various programming levels depending on your knowledge in the fieldof fastening:

- LearningAfter entering the tightening torque, a guided sequence of tightenings allows the controller to learn thecharacteristics of the joint to be achieved.

- Quick cyclesAfter entering and validating the tightening torque and a maximum tightening angle (optional), the otherparameters are automatically set by the controller to default values which comply with most applications.

- CyclesIn this mode, you can program all the parameters manually (speed, acceleration, run down speed torque, torquetolerances). You can change all the parameters automatically set in the previous 2 programming modes.

For further details, refer to section «Programming the Cycles».

Section 5 - Programming the Version «L» Controller.Section 6 - Programming the Version «H» Controller.

ECPHT

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SECTION 5 - PROGRAMMING THE VERSION «L» CONTROLLER

1 - «CONTROL» Menu

When the controller is switched on, the control screen is displayed by default.This screen displays the tightening report and the target torque instruction which can be changed directly on the screen.

List of tightening reports (this information is shown only after performing a tightening operation):Accept accept reportReject reject reportTMAX max. torqueTmin min. torqueAMAX max. angleAmin min. angleScy cycle stopped by the interruption of the «start cycle» signalImax stop by overcurrent tripTime maximum phase time exceeded (stop by time-out)Srv servodrive faultPrg programming fault

Press and to scroll the menu and move from one screen to another.

4 screen options are available:

- standard control (OK or NOK) (see screen no.1).- control with display of the report

and of the actual value of the tightening torque (see screen n°2).- learning (see screen no. 3).- calibration (see screen no.4).

The «LEARNING» screen allows you to determine the best tightening parametersfor a given application (run down speed, final speed, etc.).Before performing the first tightening, the operator must enter the target torqueinstruction, and if required, a speed limitation (if the tightening task does nottolerate the maximum speed of the tool: for example, to tighten in a plastic material).The first tightening is performed at reduced speed, the second one is performed atfaster speed, and the last tightening allows you to finalise the programming.

Once the procedure has been completed, the operator will go back to the controlscreen and save the learning procedure by pressing .

The «CALIBRATION» screen allows you to readjust the calibration to the set pointof a specific tightening when the automatic calibration has not been deemed sufficient.

After tightening, enter the value read on the standard measuring unit and press to validate.

In the «MAINTENANCE\CALIBRATION\SPINDLE MANU» menu, you can enterup to 5 values. In this case, the correction coefficient corresponds to the mean of the5 successive tightenings.This procedure is detailed in the «MAINTENANCE» Section.

Screen no. 1

Screen no. 2

Screen no. 3

Screen no. 4

OKOK

Inst. : 20.0 Nm

Control

19.0 NmOK

Inst. : 20.0 Nm

Control

No1 OK

19.0 NmInst. : 20.0 Nm

Learning

Speed : 100%

Scy

10.0 NmRef.V : 10.0 Nm

Calibration

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2 - «PARAMETERS» Menu

The «PARAMETERS» menu allows you to:- display the tool features «SPINDLE» menu- correct the parameters of the cycle «CYCLES» menu»- dedicate the application «STATION» menu- program the PC connection «PC LINK» menu

2.1 - «SPINDLE» Menu

Menu: MAIN\PARAMETERS\SPINDLE.This menu displays the features of the controller and the features read in the tool memory.The data cannot be changed.

2.2 - «QUICK CYCLE» Menu

Menu: MAIN\PARAMETERS\QUICK CYCLE.It is accessible when no cycle has been saved in the tool memory. This menu allows you to program a cycle withoutrunning the LEARNING sequence. By default, the quick cycle contains a run down speed phase and a final speedphase. The operator only programs the target torque and the maximum angle on the screen.

To do so, select a cycle and press .For the programming procedure, refer to paragraph 3.1.3.It is the controller itself which calculates the speeds and all of the other default parameters (minimum speed, maximumspeed, etc.).

In the version L CVIC, the tightening cycle is stored in the tool memory and corresponds to cycle «0» (zero). It caninclude 3 phases: approach, run down speed and final speed phase. Only the run down speed and final speed phasesare optimised automatically with the «Learning» and «Quick cycle» programming modes. The approach phase mustbe inserted and programmed manually. See next pages for the description of the cycle and phases.

2.3 - «CYCLES» Menu

Menu: MAIN\PARAMETERS\CYCLES.It is accessible when a quick cycle has been saved in the tool memory, using one of the LEARNING or QUICKCYCLES programming methods.It allows you to change the parameters of the Run down speed and Final speed phases obtained in the 2 programmingmodes.It allows you to insert an approach phase.See next pages for the description of the cycle and phases.

2.4 - «STATION» Menu

Menu: MAIN\PARAMETERS\STATION.

The «STATION» menu allows you to configure the following parameters:Unit Nm/FtLb/InLb/Kgm/Kgcm.Rv speed this speed is used at each run reverse command by the operator (the run reverse speeds used during

the cycle may be programmed in each phase or in each cycle as the case may be. (See further in thismanual).

Directio direction: Right/Left.Lock.NOK When this function is enabled, the system locks the start cycle as soon as the number of cycles run

with an accept report has reached the programmed «NCYOK». A reset command must be sent tounlock the cycle start.

Scy pulse start cycle by pulses: the «start cycle» signal is activated by a pulse. For safety purposes, thisparameter is only available on fixed spindles.

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Err.Ack. Yes/No (to validate start cycle after a reject report).Push Start (no by default). When this function is enabled (yes), the tool «Push Start» is inhibited. The tool is

started either by pressing the lever or enabling the external start input.Ergo-stop When this function is enabled, the operator will experience less of a jerk at the at the end of the

tightening operation.RP durat A value which is different from 0 allows you to program the pulse (0.1 to 4.0 s) reports (accept, reject)

at end of cycle.With a value equal to 0, you can have a constant «0» or «1» status of report.

Fc(Hz) Bandwidth adjustment from 4 to 128 Hz. Reducing this value allows you to filter the defects in the«torque» signal and improve the dispersion of the torque installed (Cp or Cam), which may be usefulin particular when using a «Crowfoot» head. Warning: as a result, the adjustment of the torque (Cpk)may be modified. It can be adjusted by calibrating the tool on the assembly (see Manual CalibrationSection in the Maintenance menu).

2.5 - «PC LINK» Menu

Menu: MAIN\PARAMETERS\PC LINK.

2.5.1 - CVIC

The parameters used for downloading to the PC are as follows:

RS232/RS422:RS232 default standard type used for connecting a PC and a single controllerRS422 used in a network configuration only.

Baud rate from 300 to 19,200 Bauds, 7 or 8 data bits, 1 or 2 stop bits, no parity/even/odd.Default values: 19,200 Bauds, 8 data bits, 1 stop bit, no parity.

Slave # 0-254. In a network configuration, the PC is connected to several controllers at the sametime.For further information about the network connection, refer to the «CVIPC» Operator’s

Manual.

2.5.2 – MODCVIC

For the MODCVIC module, the switching of the communications standard RS232 / RS422 is automaticdepending on the address selected by the rotary switches:

- address 0 implies standard RS232 for the connection of a PC and a single controller.- any other address selected implies standard RS422 for a network connection.

The other parameters are set to:- 19,200 bauds.- 8 data bits.- 1 stop bit.- no parity.

They cannot be programmed by the PC.

In the case of a network connection, the «Intermediate» or «end of line» differentiation is obtained by resistancewiring in the connectors of the network cable (see wiring diagrams).

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SECTION 6 - PROGRAMMING THE VERSION «H» CONTROLLERThis section explains how you can change the default settings in the main menus of the controller.

1 - «CONTROL» Menu

This screen displays the tightening results of the last runcycle, the detailed tightening report and the status of theNcyOK counter.

Screen no. 2 displays the tightening report: OK or NOK

Screen no. 3 provides information on the status of inputs(left-hand column) and outputs (right-hand column)according to the tightening report.

Press to display an additional message providing infor-mation on the origin of the fault.

2 - «RESULTS» Menu

This menu allows you to display and delete the tightening results.

Screen no. 1 Screen no. 2

Screen no. 3List of tightening reports:Accept accept reportReject reject reportTMAX max. torqueTmin min. torqueAMAX max. angleAmin min. angleScy cycle stopped by the interruption of the «start

cycle» signalImax stop by overcurrent tripTime maximum phase time exceeded (stop by time-

out)Srv servodrive faultPrg programming fault

Press to display an additional message providing infor-mation on the origin of the fault.

Press and to move from one screen to another.

C 1 PV

Airbag

0/1 Accept-Time

0 Nm

0 °

1C 1

OK

2

Airbag

PV

CYC1

CYC2

CYC4

VALSP

ACKNO

SCY

DIR

RESET

CYC1

CYC2

CYC4

REDEY

INCYC

ACCRP

REJRP

NCYOK

3

This screen displays the result of a bar code reading.

Screen no. 4

C 1 PV

Airbag

0/1 Accept-Time

0 Nm

0 °

4

02513654

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3 - «PARAMETERS» Menu

The «PARAMETERS» menu allows you to:- display the tool features «SPINDLE» menu- change the programming of a cycle in detail «CYCLES» menu- quickly program a cycle «QUICK CYCLES» menu- determine the best programming «LEARNING» menu- dedicate the application «STATION» menu- program the serial port, the report output, the bar code «PERIPHERALS» Menu- Program a comment, Bolt number «CONTROLLER» menu

3.1 - «SPINDLE» Menu

This menu displays the features of the controller and the features read in the tool memory.The data cannot be changed.

3.2 - «CYCLES» Menu

3.2.1 - Introduction

This menu allows you to change or create the programming of the cycles.A tightening cycle consists of a sequence of phases run consecutively. Each phase is defined by mainparameters and tightening instructions according to the selected type of tightening and motor settings.

Nombre possible de phases version CVIC H... 15

The various phases available in a cycle are:Search sequence -------------------- SRun down speed -------------------- DFinal speed -------------------------- FRun reverse -------------------------- RAct. on NOK ------------------------- VJump ---------------------------------- JPrevail. Torque --------------------- TSynchr. waiting --------------------- WAngle rundown---------------------- dEmpty phase

The procedure for programming the cycle can be broken down as follows:- Selecting the cycle.- Selecting and sequencing the phases.- Programming the parameters of each phase.- Selecting an Action on NOK or not.- Entering a comment.- Programming the Number of cycles OK.

Important: the «0» cycle is a special cycle as it is integrated in the tool memory.It can include 3 phases: «Angle rundown», «Run down speed» and «Final speed».When connecting the tool, the «0» cycle is selected by the controller if no other cycle input is positionedat 1.In this way, the tool can be connected and can run its cycle on any controller without new programming.

3.2.2 - Selecting the Cycle

Menu: MAIN\PARAMETERS\CYCLES.

The list of the cycles already programmed is displayed. Select a number and press to validate.

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3.2.3 - Programming the Phases

After selecting a cycle, the cursor will move to the line where the various phases of the selected cycle are shown.You will be allowed to modify, insert or delete a phase.

Creating (or changing) a phase:

Using and , select the phase that you want to change.

To change a phase, press to select "Mod". Press to validate.

The phase type is highlighted. Use and to select the phase type. Press to validate.

Inserting a phase

To insert a phase in a cycle already programmed, you must proceed as follows:

1 - Create a blank before the phase before which you want to insert a new phase.

For this purpose, position the cursor on the phase before which you want to insert a new phase.

Select "Ins" by pressing then .

Press to validate.

2 - Proceed as before to create a phase.

To change a phase, press to select "Mod". Press to validate.

The phase type is highlighted. Use and to select the phase type.

Press to validate.

Deleting a phase

Position the cursor on the phase that you want to delete.

Select "Del" by pressing then . Press to validate.

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Programming the parametersUsing and , position the cursor on the phase whose parameters you want to program.

Press .

Search Sequence Phase (H)

The maximum time is simply displayed for the Search sequence phase as it is implicitely equal to the numberof rotations multiplied by the rotation time + stop time.Int.time time programmed between this phase and the next one: 0 - 20 s.Nb rotat. number of rotations: 1 - 9.Stop time stop time: 0 - 20 s.Rotat.Typ rotation type: Time/Angle.Rot.time rotation time: 0 - 50 s.orRot.angl. rotation angle: 0 - 9999°.Direction Right/Left/Alter. If the direction is alternate, half the rotations are clockwise and the

other half are in the opposite direction.Speed rotational speed: 0 - 100 %.Accelerat 0 - 20 s. Acceleration or deceleration time to switch from one speed to another. This parameter

is enabled for the first phase and when the interphase time is not equal to zero. Whenthe interphase time is equal to zero, acceleration is optimised automatically.

Power 1-100 %

No phase RP.

Angle Rundown Phase (L - H)

It allows you to quickly approach the fastener without reaching the joint. It is particularly recommended in thecase of hard joints for which the approach speed should be restricted in order to control the final torque.Int.time time programmed between this phase and the next one: 0 - 20 s.N.rotat. number of rotations performed by the tool during this phase: 0 - 100.Max T maximum torque that should not be reached at the end of the phase:

0 Nm to max. value of the spindle.Safety T safety torque. Stops the spindle if reached during the phase. Stops the spindle if reached during

the phase.Other...

Press .Motor settings: «MOTOR PARAM.»Thread Right/Left.Speed rotational speed: 0-100%.Acceler 0 - 20 s. Acceleration or deceleration time to switch from one speed to another. This parameter


Reset The Reset function allows you to reset the torque and/or angle values at the beginning of the currentphase.

External stopYes/No The following conditions must be met for the system to stop the current phase and shiftto the next one:

- the «External stop» parameter must be on «yes» in this screen.- the signal at the «External stop» input of the Input/Output connector must shift to «1».

The phase RP is OK if:

- the torque is lower than the programmed maximum torqueand- if the programmed number of rotations has been reached.

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Run Down Speed Phase in ECPHT mode

Max.time maximum phase running time. 0.01 - 99 s.Int.time time programmed between this phase and the next one: 0,10 s minimum.Prevailing Yes/No

An offset will be added to the target torque during this phase.Other...

Press .Motor settings: «MOTOR PARAM.»Thread Right/Left.Speed rotational speed: 0 - 100 %.Acceler 0 - 20 s Acceleration or deceleration time to switch from one speed to another. This parameter


Reset The Reset function allows you to reset the torque and/or angle values at the beginning of thecurrent phase.

External stop Yes/No The following conditions must be met for the system to stop the current phase and shiftto the next one:


No phase RP.

Final Speed Phase (L - H)

Max.time maximum phase running time. 0.01 - 99 s.Int.time time programmed between this phase and the next one: 0 - 20 s.

Tightening strategy: Torque/Torque+Angle.Additional strategy for version H: Angle+Torque.

Min T minimum torque: 0 Nm to max. value of the spindle.Target T target torque: 0 Nm to max. value of the spindle.Max T maximum torque: 0 Nm to max. value of the spindle.Threshol angle threshold: 0 Nm to max. value of the spindle.Min A minimum angle: 0 - 9999°.Max A maximum angle: 0 - 9999°.Safety A safety angle: 0 - 9999°.Other...

Run Down Speed Phase (L - H) in normal mode

Max.time maximum phase running time. 0.01 - 99 s.Int.time time programmed between this phase and the next one: 0 - 20 s.Target T target torque: 0 Nm to max. value of the spindle (screw approach torque).Other...

Press .Motor settings: «MOTOR PARAM.»Thread Right/Left.Speed rotational speed: 0 - 100 %.Acceler 0 - 20 s Acceleration or deceleration time to switch from one speed to another. This parameter


Reset The Reset function allows you to reset the torque and/or angle values at the beginning of thecurrent phase.

External stop Yes/No The following conditions must be met for the system to stop the current phase and shiftto the next one:


No phase RP.

ECPHT

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Press .Motor settings: «MOTOR PARAM.»Thread Right/Left.Speed rotational speed: 0 - 100 %.Acceler 0 - 20 s. Acceleration or deceleration time to switch from one speed to another. This

parameter is enabled for the first phase and when the interphase time is not equal tozero. When the interphase time is equal to zero, acceleration is optimised automatically.

Reset The Reset function allows you to reset the torque and/or angle values at the beginning ofthe current phase.

External stop Yes/No The following conditions must be met for the system to stop the current phase andshift to the next one:


Detailed RP. See tightening strategies (torque, torque + angle, angle + torque and prevailing torque) inAppendix .

Action on NOK Phase (H)

When a report is rejected (max. torque or angle reached, etc.), it is possible to apply a specific corrective actionto the cycle, either by stopping the cycle or by programming a corrective phase.For example: untighten the screw, repeat tightening, etc.You must choose first: - the fault(s) to which you want to apply a corrective action.

- the number of tests (from 1 to 99).Various actions on NOK are available:End to stop the tightening cycle.Rrv.+End a Run Reverse phase is run according to the programmed time then the cycle is stopped.Jump the cycle proceeds to the indicated phase.Rrv.+Jump a run reverse phase is run according to the programmed time, then the cycle proceeds to

the indicated phase.Rv time Run reverse time: 0 - 99 s.Thread Right/Left.No phase RP.

Run Reverse Phase (H)

Max.time Phase running timeout: 0.01 - 99 s.Int.time time programmed between this phase and the next one: 0 - 20 s.Strategy Torque/Torque+Angle/Angle+Torque.Min T minimum torque: 0 Nm to max. value of the spindle.Target T target torque: 0 Nm to max. value of the spindle (torque or torque + angle strategy).Max T maximum torque: 0 Nm to max. value of the spindle.Safety T safety torque: 0 Nm to max. value of the spindle.B-away T breakaway torque: starts the torque control (strategies: torque or torque + angle). Must be

higher than final torque.Threshol angle threshold: 0 Nm to max. value of the spindle.Min A minimum angle: 0 - 9999°.Target A target angle: 0 - 9999° (angle + torque strategy).Max A maximum angle: 0 - 9999°.Other...

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Press .Motor settings: «MOTOR PARAM.»Thread Right/Left.Speed rotational speed: 0 - 100 %.Acceler 0 - 20 s. Acceleration or deceleration time to switch from one speed to another. This

parameter is enabled for the first phase and when the interphase time is not equal to zero.When the interphase time is equal to zero, acceleration is optimised automatically.

Reset The Reset function allows you to reset the torque and/or angle values at the beginning of the currentphase.

External stop Yes/No The following conditions must be met for the system to stop the current phase andshift to the next one:- the «External stop» parameter must be on «yes» in this screen.- the signal at the «External stop» input of the Input/Output connector must shift to «1».


Jump phase (H)

This phase allows you to design more sophisticated cycles.For example: D F1 V1 F2 — F3 J1

D run down speed phase.F1 final speed.V1 action on NOK: - if NOK, jump to phase 6 (F3).

- otherwise, run phase F2 then stop the cycle.— empty phase: the cycle is stopped.F3 SCY phase in case of NOK on phase 2.J1 jump to phase 4 (F2) to finish.

No phase RP.

Prevailing Torque Phase (H)

This phase allows you to monitor the load moment (prevailing torque) of a screw or nut.The initial timeout (expressed in time or angle) allows you to eliminate the shock pulse when starting the motorand the mechanism.Max.time Phase running timeout: 0.01 - 99 s.Int.time time programmed between this phase and the next one: 0 - 20 s.Target A target angle: 0 - 9999°.Min T minimum torque: 0 to max. value of the spindle.Max T maximum torque: 0 to max. value of the spindle.Safety T saftey torque: 0 to max. value of the spindle.Start typ type of start: time/angle.Rot.angl.or Rot.time angle or rotation time: 0-9999 degrees or 0 - 20 s.Directio direction: Right/Left.Speed rotational speed: 0 - 100 %.Accelerat 0 - 20 s.Reset: A angle: Yes / NoReset: T torque: Oui / NonExternal stop Yes/No The following conditions must be met for the system to stop the current phase and

shift to the next one:- the «External stop» parameter must be on «yes» in this screen.- the signal at the «External stop» input of the Input/Output connector must shift to «1».


6159932010-09


Synchro Waiting Phase (H)

This phase allows you to synchronise the phases of several controllers. To synchronise several controllers, youmust program a waiting phase for each controller and use the «synchro» signals (see Input/Output section).

Working principle:Each controller reports to the others that it has reached its waiting phase by resetting to «0» the «synchro»signal.Then it waits until the other controllers reach their own waiting phase by scanning the «synchro»input.

In the example opposite, the controller no. 2 runs the beginning of the cycle(Search Sequence, Run Down Speed), then waits until the controller no.1 hascompleted its phases (Search Sequence, Run Down Speed, Final Speed) to runtogether the end of the cycle. After a 10 second delay (max. time programmedby default), the controller continues or stops the cycle.No phase RP.

Programming the action on NOK for each cycle (L-H)

Associated with the cycle, this menu allows you to detect anomalies at various stages of the tightening cycle.As soon as a reject report is emitted by a phase (Approach, Final speed phase, Run Reverse, Prevailing torque)one of the 3 following actions can be performed.- Stop the cycle at this phase.- Stop the cycle then run reverse a given number of rotations.- Stop the cycle then run reverse the number of rotations already performed during the approach phase (if any).

This menu is used as an alternative to the insertion of an «action on NOK phase», with the following advantages:- Sequencing of a cycle (Approach, Run Down Speed, Final Speed) without inter-phase stop.- No additional phase.- A single programming to monitor all the stages of the tightening cycle.

Except for the approach phase, this action on NOK is performed only if an interphase time is programmed.

To access it, highlight "Act. on NOK" and press .Warning: when used with hand held tools, programming an action on NOK with run reverse may be dangerousfor the operator.

Select the relevant action:- Unused: The option is disabled.- Stop cycle: As soon as one of the torque or angle parameters is out of tolerances at the end of one of the

phases, the cycle stops at the end of this phase.- Run reverse: The cycle stops under the same circumstances as in the «Stop cycle» option, then the tool

untightens the programmed number of rotations.- N.rotat.: Number of run reverse rotations performed by the tool in case of fault (0-100). The value 0

causes a run reverse action which is equal to the number of rotations performed in the approachphase if this phase has been programmed. Otherwise, the number of rotations is equal to 0.

- Rv speed: Run reverse speed associated with an action on NOK per cycle or per phase.- Thread: Right or Left.

When an action on NOK phase has been programmed, it will be processed as a priority with respect to the actionon NOK of the cycle.

3.2.4 - Programming the general parameters

It is possible to insert a comment (40 characters as a maximum) between the Cycle field and Number of cycles OK field.Nb cycles OK number of correct cycles to activate the «NCYOK» output.To create the phases of a cycle, place the cursor under «Nb cycles OK».

Press : "Mod" is highlighted.

S D F W F

S D FW

Controller no. 1

Controller no. 2

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Press then to select the type of phase and press to validate. Press again to describe the contents of the

phase. Press to validate the changes.To insert a phase into the list, use the «Ins» function.The new phase is inserted before the phase highlighted by the cursor.To delete a phase in the list, use the «Del» function.

3.2.5 - Select the final rundown torque according to the joint (ECPHT only)

- Select assembly type: Soft / Normal / HardIn ECPHT mode, the controller sets the rundown torque according to the type of joint. The type of joint is given bythe angle run from 50% of the final tightening torque to the final tightening torque:

15° 75° 200°

3.3 - «QUICK CYCLES» Menu

This menu allows you to quickly program the cycles. By default, the quick cycles consist of a run down speed and final speedphase. The operator only programs the target torque and the maximum angle on the screen.

To do so, select a cycle and press .For the programming procedure, refer to paragraph 3.1.3.

It is the controller itself which calculates the speeds and all of the other default parameters (minimum speed, maximumspeed, etc.). According to the versions (L - H), it is possible to insert and program 1 or several other phases manually.

3.4 - «LEARNING» Menu

First of all, select a cycle. Before performing the first tightening, enter the target torque instruction, and if required, a speedlimitation (if the tightening task does not tolerate the maximum speed of the tool: for example, to tighten in a plasticmaterial). The first tightening is performed at reduced speed, the second one is performed at faster speed, and the lasttightening allows you to finalise the programming. Once the procedure has been completed, the operator will go back to

the control screen and save the learning procedure by pressing .According to the versions (L - H), it is possible to insert and program oneor several other phases manually.

3.5 - «STATION» Menu

The «STATION» menu allows you to configure the following parameters and functions:Screen By default CommentsNameUnit Nm Nm/FtLb/InLb/Kgm/Kgcm.Rv speed 50% this speed is used at each run reverse command by the operator (the run reverse

speeds used during the cycle may be programmed in the run reverse phases or inthe actions on NOK per cycle).

Directio Right Right/Left.Cyc.Src Keypa Keypa/PC/Bar c/I/O. Source of the cycle number: peripheral used to program the

current cycle: keyboard, PC, Bar code, Inputs/Outputs (Binary programming).Mode Normal/ECPHT Enter ECPHT mode for ECPHT tools - and normal for all other tools. When

programming a cycle, the machine mode is written into the cycle. ECPHT tools cannotbe used in normal mode and «normal» tools cannot be used in ECPHT mode: the cyclewould simply not start.

The controller must be configured in ECPHT mode for ECPHT tools.Otherwise, you risk damaging the tool and the controller.

ααααα Assembly type Hard Hard / Normal Normal15° ≤ α ≤ 200° Hard75° ≤ α Normal

ECPHT

ECPHT

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Screen By default CommentsLock.NOK No lock N cycles OK: when this function is enabled, the system locks the start cycle

as soon as the number of cycles run with an accept report has reached theprogrammed «NCYCOK». A reset command must be sent to unlock the cyclestart.

Scy pulse No start cycle by pulses: the «start cycle» signal can be activated with a pulse. For safetypurposes, this parameter is only available on fixed spindles.

Val.sp. No spindle validation: the spindle operation is validated or not by the PLC.Spv.loos No spindle validation at run reverse: through this function, the spindle operation is

validated or not in run reverse by the external monitoring system (via the Inputs/Outputs).

Err.Ack. No Yes/No (to validate start cycle after a reject report).Cycle0 No Yes/No (to validate the running of cycle 0).Push Start No When this function is enabled (Yes), the tool «push start» is inhibited. The tool

is started either by pressing the lever or enabling the external start input.Ergo-stop Yes When this function is enabled, the operator will experience less of a jerk at the at

the end of the tightening operation. Better inactivate Ergo-stop for ECPHT tools!

RP durat 0.0 A value which is different from 0 allows you to program the pulse (0.1 to 4.0 s)reports (accept, reject) at end of cycle.With a value equal to 0, you can program a continuous status of the reports at end ofcycle.

K.Torque/spindl or K.Torque/spindlK.Torque/cycle this option allows you to define:

- either 1 correction coefficient per spindle; it is stored in the tool memory. It is set to 1 by default andcan be modified by performing the manual calibration procedure which can beaccessed from the maintenance menu. This coefficient is used to calculate thetorque whatever the cycle run.

- or 1 correction coefficient per cycle; the coefficient associated to each cycle is stored in the controllermemory, except the coefficient of cycle 0 which remains in the tool memory. It isset to 1 by default and can be modified by performing the manual calibrationprocedure for each of the programmed cycles. The coefficient used to calculatethe torque is the coefficient associated to the current cycle.

Fc(Hz) 128 Bandwidth adjustment from 4 to 128 Hz. Reducing this value allows you to filter the defects inthe «torque» signal and improve the dispersion of the torque installed (Cp orCam), which may be useful in particular when using a «Crowfoot» head. Warning:as a result, the adjustment of the torque (Cpk) may be modified. It can be adjustedby calibrating the tool on the assembly (see Manual Calibration Section in theMaintenance menu).

The cut-off frequency value entered will have no effect on ECPHT tools.

Warning: It is strongly advised against programming the SCY pulse option if handheld tools are used.As the tool only stops at the end of the tightening cycle, this may result in a risk of injury for the operator.

3.6 - Input / Output Configuration

3.6.1 - Overview

The «STATION» menu also allows you to reconfigure the addresses of the input and output functions on theI/O connector. According to the desired operation, you can use either the default configuration, or the dedicatedconfiguration with functions not defined in the default configuration.Except for the output SYNC signal available only on logical outputs 5, 6, 7 and 8, all of the other functions canbe configured on any input or output available. You can configure the same output function on several outputsof the I/O connector.

You will find hereafter a description of the following:- Input functions.- Output functions.- The default configuration.

ECPHT

ECPHT

6159932010-09


PLC output, CVIC input wiringTwo configurations are available:

A) The CVIC 24 V (contacts 17 and 20) is used as the«common» of a PLC relay board.

B) By default, the PLC 24 V is sent to the inputs of thecontroller.

The inputs are type II as per standard CEI 1131-2 (24V/13mA per input).

3.6.2 - Description of Inputs

Inputs Name L H Factory configuration

Comments

Cycle 1 selection CYC1 x x Binary coding - weight 1, i.e. from 0 to 15 Cycle 2 selection CYC2 x x Binary coding - weight 2, i.e. from 0 to 15 Cycle 4 selection CYC4 x x Binary coding - weight 4, i.e. from 0 to 15 Cycle 4 selection CYC8 x x Binary coding - weight 8, i.e. from 0 to 15 Spindle validation SPVAL x x Validates or not the tool start in both tightening

directions if "Sp. val." is enabled in the Station Menu.

Tightening direction validation

SPVALFS x Validates or not the tool start in the tightening direction if "Sp. val." is enabled in the Station Menu.

Untightening direction validation

SPVRRV x Validates - or not - the tool start in the untightening direction if "SpV.rrv" is enabled in the Station Menu – No effect in ECPHT mode.

Error acknowledgement

ACKNOW x x x Validates again the tool operation after a reject report if the error acknowledgement function in the Station Menu is enabled.

Start cycle SCY x x x The cycle is run as long as the signal is at 1. When the signal drops, the cycle stops and the report is sent to the PLC.

Tightening / Untightening

DIR x x x Validates the untightening direction as soon as the start cycle signal appears, at the speed programmed in the Station Menu and with the maximum current of the tool.

Reset RESET x x x This signal resets the tightening reports and deletes the results displayed.

External stop EXSTOP x When the parameter is programmed on "yes" in the programming screen of the run down speed, final speed and run reverse phases, the system stops the current phase on a pulse and switches to the next one.

Synchronisation SYNC x Validates the synchronization of the tightening phases of several controllers (see Appendix).

ECPHT

6159932010-09


3.6.3 - Description of Outputs

CVIC output, PLC input wiringBelow are shown the two wiring configurations available for the relayed outputs of the CVIC:

A) The PLC 24 V is connected to the CVIC outputcommonThe PLC inputs do not receive external 24 V.

B) The CVIC 24 V is connected to the output common.The PLC inputs do not receive 24 V from the CVIC.

All outputs are enabled at 1 and relayed in the controller with a common point (4) for all outputs.Features of the contacts:

1A / 150V / 30W max. DC on resistive charge.

24 V

0 V

4 Outputcommon

24 V (17, 20)

Outputcommon

0 V (1, 16)

4

0 V

Outputs Name L H Factory configuration

Comments

Cycle 1 acknowledgement

CYC1 x x Binary coding -weight 1- . The cycle acknowledgement is sent back only if it corresponds to a programmed cycle; otherwise it is at "0".







Ready READY x x x This signal is at "1" when the controller is in working order.

In cycle INCYC x x x Response to the Start Cycle request. Drops to "0" at end of cycle.

Global report OK ACCRP x x x Sent to the PLC when the cycle is over and the global report is OK.

Global report NOK REJRP x x x Sent to the PLC when the cycle is over and the global report is NOK.

Number of cycles OK NCYOK x x x This signal switches to "1" when the number of cycles run with an Accept report is equal to the programmed number of cycles OK.

Synchronisation SYNC x 0.3 Torque report OK TOROK x Sent to the PLC when the cycle is over and

the torque report is OK. Torque report NOK TORNOK x Sent to the PLC when the cycle is over and

the torque report is NOK. Angle report OK ANGOK x Sent to the PLC when the cycle is over and

the angle report is OK.

6159932010-09


Default configuration Specific configuration

InputOutput

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

0 V (24 V)

+24 V controller (700 mA max)

+24 V controller (700 mA max)0 V (+24 V)

Output common

Logic I/O

O4

O5

O8I1O7I2O6I5

I3

I4

O3

O2I6

I7O1

I8

READY

IN CYCLE

Number of cycles OKCycle 1Reject reportCycle 2Accept reportERROR acknowledge

Cycle 4

Spindle validation

Cycle acknowledge 4

Cycle acknowledge 2

Cycle acknowledge 1

CYCLE START

RUN REVERSE

RESET

InputOutput

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

0 V (24 V)

+24 V controller (700 mA max)

+24 V controller (700 mA max)0 V (+24 V)

Output common

Warning: outputs S5 to S8 have a diode (type 1N4148) connected in series. This allows the permutation ofa logic «OR» with these outputs. This can pose a problem if the relay «common» is connected to 0V insteadof +24V, as is generally the case.

6159932010-09


3.7 - «PERIPHERALS» Menu

3.7.1 - «SERIAL PORT» Menu

The serial port is used for the following functions:♦ Downloading to PC,♦ Bar code and report output,♦ Printing the results in order of occurrence (ASCII),♦ Automatic calibration with the DELTA4000 measuring unit (no programming is required).

- Downloading to PC

- Controller

The parameters used for downloading to the PC are as follows:

RS232/RS422:RS232 default standard type used for connecting a PC and a single controllerRS422 used in a network configuration only.

Baud rate from 300 to 19,200 Bauds, 7 or 8 data bits, 1 or 2 stop bits, no parity/even/odd.Default values: 19,200 Bauds, 8 data bits, 1 stop bit, no parity.

Slave # 0-254. In a network configuration, the PC is connected to several controllers at the sametime.For further information about the network connection, refer to the «CVIPC» Operator’s

Manual.

- Self-contained MODCVIC

For the MODCVIC module, the switching of the communications standard RS232 / RS422 is automaticdepending on the address selected by the rotary switches:

- address 0 implies standard RS232 for the connection of a PC and a single controller.- any other address selected implies standard RS422 for a network connection.

The other parameters are set to:- 19,200 bauds.- 8 data bits.- 1 stop bit.- no parity.

They cannot be programmed by the PC.

In the case of a network connection, the «Intermediate» or «end of line» differentiation is obtained by resistancewiring in the connectors of the network cable. (See wiring diagrams).

3.7.2 - «REPORT OUTPUT» Menu

The report is printed according to the following parameters:Format PC2/PC3/PC4/Specific/PC5A/PC5B/PC5C.Upon request at end of cycle.(See «Printing format of tightening results» in Appendix)

6159932010-09


3.7.3 - «BAR CODE» Menu

The bar code reader allows you to automatically select one of the cycles previously programmed in thecontroller. To enable the bar code reader, you need to do the following:

- declare the source of selection of the cycles as being the bar code.- configure the serial link:

- bar code function.- Baud rate: 9,600 bauds.- 8 data bits.- 1 stop bit.- no parity.

- set up the table of selection of the cycles according to the bar code numbers, which can be done onlywith the CVIPC2000 software.

As the bar code is read by the controller, it can perform one of the following actions:No action —> no action is performed.- Reset —> reading the code leads to an action which is identical to the Reset action.- Reset on NCYCOK —> reading the code leads to a Reset when the programmed number of cycles OK is

reached

3.8 - «CONTROLLER» Menu

Displays the software version of the servodrive and the controller, the serial number and the manufacturing dateof the controller.It is possible to insert different comments.It is possible to program the «Ergo-stop» feature (no impact in ECPHT mode).

ECPHT

6159932010-09


6159932010-09


1 - «MAINTENANCE» Menu

1.1 - «TEST» Menu

The»START SPINDLE» menu allows you to check the correct operation of the tool.Select the speed and rotation direction («Directi» reverser for a hand held tool or in the menu for a fixed tool) thenpress the trigger for a hand held tool of EC type or press the «on» button for a fixed tool of MC or MCL type.Select «Reset» to reset the display.Select «Ventil.» to start the fan and check its working order.

The «INPUT/OUTPUT» menu allows you to check the status of inputs, and to test the outputs and the LEDs on thefront panel.

Testing the outputs:

The cursor blinks on output 1. Press to move the cursor and to validate the box or not. The selected output

is or is not enabled. Then it is possible to check the efficiency of the status change of this output on the correspondinginput, for example on the PLC. Use the same procedure to check that the Max, OK and Min LEDs glow correctly.

1.2 - «CHANNEL TEST» Menu

This menu is used to test the operation of the controller and tool.There is a sequence of two tests: - reading the information contained in the tool memory.

- checking the servodrive board.

If an error arises, a message is displayed. Press to display an additional error message.

1.3 - «COUNTERS» Menu

This menu allows the maintenance technician to know the number of cycles run.The «Controller» counter shows the number of cycles run since delivery.The «Tot.» total) and «Par.»(partial) counters show the number of cycles run by the tool.Select «Reset» to reset the partial counter of the tool.

SECTION 7 - MAINTENANCE OF THE CVIC CONTROLLER

This section helps the maintenance operator to:- check that the controller+tool assembly operates correctly.- know the number of cycles run.- tune the system manually or automatically.- adjust the contrast of the display, update controller date, select the language and program an access code.- change the memory battery.

6159932010-09


1.4 - «CALIBRATION» Menu

The calibration procedure is recommended to compensate for any possible drift of the tool torque or after each changeof tool element.

1.4.1 - «SPINDLE AUTO» Menu

Important: the tool will be tuned over its entire operating torque range.Equipment required: - a torque measuring unit DELTA4000 connected to the CVIC controller via a serialcable.

- the tool to be calibrated with a transducer and its cable.

Program the measuring unit by pressing / to display "standard" in the summary line then todisplay "Calib CVIC".

Select the type of transducer to be used by pressing then / .

If the measuring unit is not correctly connected or programmed, an error message «Wait. for conn.» is displayedon the screen.Follow the instructions displayed on the CVIC screen. 10 tests can be run and they are performed at variousincreasing speeds. Run one test after another.

Warning: the tightening is performed up to the MAX. torque.

Press to validate the writing in the tool memory.

1.4.2 - «SPINDLE MANU» Menu

This menu is used to manually calibrate the tool to the torque value of the selected cycle. The torque transducerinserted in line with the tool can be connected to any measuring unit in the CP range. Run a tightening cycle5 times and manually enter the values read on the standard instrument.

Warning: The torque and angle reports MUST be correct to allow the procedure to be processed in normalconditions.

The «Reset value» key resets the readings.

The «Reset coeff.» key displays coefficient 1 by default.Depending on the option selected (K.Torque/spindl or K.Torque/cycle) in the «STATION» menu (see § 6 -3.5),the sensitivity correction coefficient is saved:

- either in the tool memory.- or in the controller.

6159932010-09


1.5 - Changing the Memory Battery

Memory battery connection: the memory battery allows you to save the parameters and results in of mains powerfailure. A maximum lifetime of 10 years is indicated in the manufacturer’s specifications. For safety purposes, it isrecommended to change the battery every 5 years.

Prior to any battery change, it is recommended to save the tightening programmes as well as the results, usingthe CVIS/CVIC PC2000 software.

Battery number: 6159229060. Capacity: 550 mA/h.

Schematic representation of the servodrive board

8 * � � � � �8 .� �

8 , � % � �

8!*&��%� ��

8 ! .� 4

8 ! , � � � � � + � � � � � �8 /

1 4 , / , + * , ,

8 (� � � � �

8 ! < � � � � � � � � �

8 ! /� � � � � � �

=59 > � 5 ? 4 � 9 &

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%� ��

��

� � � � � � � � �

�-8 !

6159932010-09


2 - «SERVICE» Menu

2.1 - «CONTRAST» Menu

Press or to adjust the contrast of the display.

When the adjustment of the contrast is such that it no longer allows you to display the menus, the following procedureallows you to activate the contrast menu when switching on:

- Switch off the controller- Press and simultaneously switch on the controller.- Release the key as soon as the Led blinks and the buzzer is active.

Then the «CONTRAST» menu is enabled.Press or for quick adjustment.

Press or for fine adjustment, then press to validate.

2.2 - «DATE» Menu

Three date formats are available: DD/MM/YY, MM/DD/YY, YY/MM/DD.Refer to the start-up to see the programming details.

2.3 - «LANGUAGE» Menu

Refer to the start-up to see the programming details.

2.4 - «ACCESS CODE» Menu

The access code is used to protect the controller against any keying error.At the time of delivery, no code is programmed; the icon is displayed on the screen.

Enter the new code (8 alphanumerical characters maximum), using the and keys to write and the and

keys to move the cursor. Press to validate.

Lock access by entering your code again. The padlock icon will lock meaning that writing is prohibited. If anaccess code has been programmed and the operator wants to change the data stored, it is necessary to enter the codeeach time the controller is switched on.

3 - Resetting the Controller

It may be useful to erase all the data stored in a controller when you want to switch to a new application.The procedure is as follows:- Press and switch on the controller.- Hold the key down until the controller beeps.- The program will erase all the data contained in the «RAM» memory and initialise the controller in the Contrast menu.

Perform adjustments as indicated in § 2.1.- Re-program the controller completely.

6159932010-09


Appendix - PC wiring diagram

Diagram of PC cable number 6159170470

Appendix - Synchronising several CVIC controllers

To synchronise several CVIC version «H» controllers, you must:- allocate the synchro in and synchro out signals to unused inputs and

outputs.- connect the «synchro» signals of the controllers and program a

«Synchr. waiting» phase for each controller.

Warning:The 0 Volt (contact 1) of the 37-point connectors of each controller areconnected to eachother.All other signals (cycle number, run...) must be connected to each controller.

Example of connectiondiagram:

24/25/26/2728/32/33/36

1

17

0 V

4

1

17

0 V

4

1

17

0 V

4

3/5/6/7

Controller 1

Controller 2

Controller 3

synchro in

synchro out

synchro in

synchro out

synchro in

synchro out

@

)

<

(

.

*

/

,

!

?

1 4 1

A 9

? 1� ? 4

1 ? 4

� �

1

?

? 1

A 9

1 ? 4

� ? 4

4 1(

<

)

@

!

,

/

*

.6 � 5 � &

7 > � ? �

6 1 � 7 9

6 � � �

1 �

4 � % @ � � � � � � � � � � � ��

6 � � �

4 � % @ � � � � � � � � � � � ��

6 � 5 � &

7 > � ? �

6 1 � 7 9

1 �

6159932010-09


Appendix - EC, MC and EC/MC extension wiring diagram

*�� > 5 4 � B / � > 5 4 � B /A 1 � � 9 + : � � � � 7

7 > � ? � + � � 1 � � �

� � 1 � � �

: � � � � 7

7 > � ? �

1 �

7 > � ? � + A 1 � � 9

6 � 5 � &

A 1 � � 9

A� � 4 �

� � 4 �

2 �

- ! . �

>

�

A 1 � � 9

A 1 � � 9 � 9

� 4 5

� 4 6

4 � &

5

�

6

8

=

7 > � ? � + A 1 � � 9

6 � 5 � &

6 � 5 � &

1 �

A 1 � � 9 + : � � � � 7

7 > � ? � + � � 1 � � �

A 1 � � 9

: � � � � 7

� � 1 � � �

7 > � ? �

6 � 5 � &

< � � 4 �

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! ,

)

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2 �

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! 2

@

,

! !

/

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4 � &

A 1 � � 9

A 1 � � 9 � 9

! , � � � � � � � � � � � � � � � � �

1 �

7 > � ? �

6 � � �

! , � � � � � � � � � � � � � ��

� > 5 4 � B !

� > 5 4 � B , �

&6 � � �

1 �

7 > � ? �

.

(

� > 5 4 � B !

� > 5 4 � B ,

" � � � # $ � "

� > 5 4 � B ,

� > 5 4 � B !

! , � � � � � � � � � � � � � ��

A 1 � � 9

� 4 6

� 4 5

A 1 � � 9 � 9

4 � &

� � 4 �

2 �

- ! . �

� � 4 �

� > 5 4 � B /

1 �

7 > � ? � + A 1 � � 9

6 � 5 � &

�

>

6 � 5 � &

7 > � ? �

1 �

7 > � ? � + � � 1 � � �

A 1 � � 9 + : � � � � 7

: � � � � 7

7 > � ? �

� � 1 � � �6

�

A

=

5A 1 � � 9

8

�

�

&6 � � �

1 �

- ! . �

� � 4 �

6 � 5 � &

7 > � ? � + A 1 � � 9

6 � 5 � &

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>

2 �

! , � � � � � � � � � � � � � � � � � � � � � � �

� > 5 4 � B ,

� > 5 4 � B !

A 1 � � 9

� � 4 �

A 1 � � 9 � 9

� > 5 4 � B /

7 > � ? �

1 �

A 1 � � 9

: � � � � 7

7 > � ? �

� � 1 � � �

6 � � �

7 > � ? � + � � 1 � � �

A 1 � � 9 + : � � � � 7

6

�

A

=

5

� 4 6

4 � &

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8

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&

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2 �

�

� > 5 4 � B /

� > 5 4 � B ,

� > 5 4 � B !

A 1 � � 9 � 9 =

� � 4 �

� � 4 �

4 � &

� 4 5

� 4 6

A

>

�

5

6

A 1 � � 9

�

8

&

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7 > � ? � + � � 1 � � �

7 > � ? � + A 1 � � 9

A 1 � � 9 + : � � � � 7

6 � 5 � &

7 > � ? � + A 1 � � 9

6 � 5 � &

7 > � ? � + � � 1 � � �

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7 > � ? �

6 � � �

1 �

6 � 5 � &

6 � 5 � &�

- ! . �

2 �

=

� � 1 � � �

1 �

7 > � ? �

: � � � � 7

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>

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6

5

6 � � �

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� > 5 4 � B /

� > 5 4 � B ,

� > 5 4 � B !

A 1 � � 9

! , � � � � � � � � � � C � � � � � � �� % � � � � � �

� " � � � � " % � " ! & � � !

6159932010-09

47 / 60EnglishCVIC-MODCVIC-MULTICVIC

Appendix - Printing Formats for tightening results

PC2 FORMAT:

1 char. <CR>2 range or cycle number2 fastener number3 «T=+»5 torque in 1/10 of Nm1 <LF>1 “ “1 <CR>2 range or cycle number2 fastener number3 «A=+»5 angle in 1/10 of degree2 <LF>

Example of result:<CR>0109T=+00400<LF> <CR>0109A=+01200<LF><LF>

PC3 FORMAT:

1 char. A (frame type)3 station number (1 to 250)3 port number (1 to 32)1 configuration(A to O correspond to configurations 1 to 15)1 Z (system identifier)1 report code (see chart below)6 date (year, month, day)6 time(hour, minute, second)8 torque5 angle1 <CR>3 <LF>

Report Code: ASCII code 0100 X X X X| | | |__ 1=min. torque| | |_______ 1=max. torque| |____________ 1=min. angle|_________________ 1=max. angle

6159932010-09

48 / 60English CVIC-MODCVIC-MULTICVIC

According to the various combinations, the following characters will be obtained:@ accept torque accept angleA min. torque accept angleB max. torque accept angleD accept torque min. angleE min. torque min. angleF max. torque min. angleH accept torque max. angleI min. torque max. angleJ max. torque max. angle

Example of result:[email protected]<CR><LF><LF><LF>

PC4 FORMAT:

TitleNames of the columns of the lines of results (depending on the language) and measuring unit on a 2nd line:

Rdg N° Sp Cy Ph Date Time Torque Angle RPNm dg

xxxx xx xx xx xx/xx/xx xx:xx:xx xxxxxx xxxxxx xxx

Result1 char. <CR>4 Reading number1 “ “2 Spindle number1 “ “2 Cycle number1 “ “2 Phase number (= 2 blanks if cycle result)1 “ “8 Date in DD/MM/YY format1 “ “8 Time in hh:mm:ss format2 “ “6 Torque2 “ “6 Angle2 “ “3 Report code1 <LF>

In "Print at end of cycle" mode, the reading number is replaced by blanks.

Example of result:<CR>1223 02 03 00 18/04/98 09:03:45 0030.2 0120.5 B <LF>

6159932010-09


F0 start of frame character

01xx report (in hexadecimal notation):02xx 0003 11xx AA angle report in binary notation04 TT torque reportxx05 where AA or TT =xx 01 if low report06 11 if accept reportxx 10 if high report07xx08xx

e.g.: if accept report for all the spindlesF0 01 3F 02 3F 03 3F 04 3F 05 3F 06 3F 07 3F 08 3F

PC5-A FORMAT:

01 spindle number

xxxx applied torque (ASCII notation )xx e.g.: 100.1 Nm 30 31 30 30 31xxxx

xxxx angle (ASCII notation)xx e.g.: 40.0° 30 30 34 30 30xxxx

xx 30xx 30xx 30xx 30xx 30

FF end of frame character

Report per spindle: torque, angle

Reading results of spindle 1 (x timesthe number of spindles):

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F0 start of frame character

01xx report (in hexadecimal notation): see PC5A02xx03xx where TT or AA =04 01 if low reportxx 11 if accept report05 10 if high reportxx06xx07xx08xx

e.g.: if accept report for all the spindlesF0 01 3F 02 3F 03 3F 04 3F 05 3F 06 3F 07 3F 08 3F

PC5-B FORMAT:

01 spindle number in BCD

xxxx minimum torque in 1/10th of Nm (ASCII notation)xx e.g.: 90.0 Nm 30 30 39 30 30xxxx

xxxx target torque in 1/10th of Nm (ASCII notation)xx e.g.: 100.0 Nm 30 31 30 30 30xxxx

xxxx maximum torque in 1/10th of Nm (ASCII notation)xx e.g.: 110.0 Nm 30 31 31 30 30xxxx

xxxxxx minimum angle in 1/10th of degree (ASCII notation)xx e.g.: 100.0° 30 31 30 30 30xx

Report per spindle(torque, angle)

Available parameters programmedfor 1 spindle (x times the number ofspindles) :

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xxxxxx target angle in 1/10th of degree (ASCII notation)xx e.g.: 105.0° 30 31 30 35 30xx

xxxxxx maximum angle in 1/10th of degree (ASCII notation)xx e.g.: 110.0° 30 31 31 30 30xx




01 spindle number

xxxx applied torque (ASCII notation)xx e.g.: 100.1 Nm 30 31 30 30 31xxxx

xxxxxx angle (ASCII notation)xx e.g.: 40.0° 30 30 34 30 30xx

xxxxxxxxxx

FF end of frame character

Results of spindle 1(x times the number of spindles)

Available parametersprogrammed for 1 spindle(x times the number of spindles)

(cont'd)

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Torque-controlled tightening

The recorded value is: the peak torque

Spindle stop if torque ≥ target torque

Accept reportIF min. torque ≤ peak torque ≤ max. torqueOptional : current monitoringIF min. torque ≤ peak torque ≤ max. torqueAND min. current ≤ final current ≤ max. current

Torque + angle controlled tightening

The start of the angle thresholdcounting should be within thelinear area of the torqueincrease.

The angle measurement takesinto account the torsion/backtorsion of the spindle bymeasuring the angle during thetorque drop phase, until thethreshold value of the anglecounting start is overstepped.

The recorded values are: thepeak torque and the final angle

Spindle stopIF torque ≥ target torque OR angle > safety angle

Accept reportIF min. torque ≤ peak torque ≤ max. torqueAND min. angle ≤ final angle ≤ max. angle.

Appendix - Tightening Strategies

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� C? � � � �

4 � � � # � � 0 � � � � � 1 � � � � � � � � � � � = � � � � � � � �

1 � � � � � � � � � 0 � �

? � � � �

� � � ? � � 0 � �

= � � � � � � �

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5 � � � � ? � � 0 � �

� C

� � �

� C

� � �

5 � � � � ? # � � � # � � �

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Angle + torque controlled tightening

the recorded values are the following:final torque and final angle

Spindle stopIF angle ≥ target angle OR torque > max. torque

Accept reportIF min. torque < final torque < max. torqueIF min. angle < final angle < max. angle 5 � � � �

� # � � � # � � �

? � �

5 � � � �

� � � # � � � � � � - � � � � � � ��

= � � � � � � 0 � �

= � � � � � � �

� � � � � � � � � �� % � � � � � � � � �" � � � � � � � � � # � � � # � � � $

? � � 0 � �

� C

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� C

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Prevailing torque controlled tightening

This phase allows you to check the residual torque (prevailing torque) that results, for instance from the thread formed withtapping screws.

It is useful to know if the thread is formed correctly duringthe desired number of rotations without untimely lockingor tapping deficiency.

The initial timeout allows you to start the readings whenthe tool speed is stabilised. The memorised result is themean of the torque readings during the acquisition phase.

The system stops the acquisition of the torque and anglewhen the motor stops. The torque pulse at the motor stopis not taken into account.

Spindle stop IF angle ≥ target angle OR torque> safety torqueAccept report IF min. torque ≤ torque ≤ max. torque

Ang

le

TimeRise-delay

timeData

acquisition

safety

Max

target angle

Min

To

rqu

e

meantorque

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Torque + angle controlled untightening

In addition to monitoring the untightening of the fastener, the system monitors the number of degrees reached whilemaintaining a residual torque in the fastener.

The control phase starts IF torque > breakaway torque

The recorded values are the following: final torque and final angle

Spindle stopIF torque ≤ target torque OR torque > safety torque

OR angle > max. angle

Accept reportIF torque < safety torque

AND min. torque ≤ final torque ≤ max. torqueAND min. angle ≤ final angle ≤ max. angle

Angle + torque controlled untightening

The recorded values are the following: final torque and final angle

Spindle stop IF angle ≥ target angle OR torque > safety torque

Accept report IF torque < safety torqueAND min. torque ≤ final torque ≤ max. torqueAND min. angle ≤ final angle ≤ max. angle

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? � � � � � � � �

5 � � � �� # � � � # � � �

4 � � � � � � � 0 � �

= � � � � � � �

= � � � � � � 0 � �

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Appendix - Cycle flowchart and timing chart

1 - Cycle flowchart

4 � � �

1 � � � D !

4 � � � � � � � � � � � � % � �

1 � � 3 � � � � � � � � � 3 " � � � � � � � $

4 � � � � � � � � � � � � � � D ! " � � � � � � � � � � $

4 � � � � � � � � D !

� � � � � � � �� D 2

� � � � � � � � � D 2

1 � � � & + 9 � & � � � � � � �

� � �

4 � � � � � � � � � � � � � � � D !

� C � � � � � � � � � �

1 � � � � D !

5 � � � � � � � � � � � E 1 � ' � � � � � � � � � D 2

: � � � �

� �

� �

� �

� �

1 � � � � � � � � � � � � � � � " � � � � � � � � � � $

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2 - Cycle timing chart

phase 1 : the controller receives cycle n°1 --> cycle acknowledgement n°1 is validated. (if the cycle is programmed).

phase 2 : the controller receives the " start cycle " --> validates the "in cycle" signal.

phase 3 : at the end of the cycle, the controller validates an "accept" or "reject" report which is sent to the PLC.

phase 4 : the "in cycle" signal returns to zero when all the operations of the system are over.

phase 5 : the Reset signal is sent by the PLC --> resets the report (this PLC command is not compulsory).

IMPORTANT :To optimise cycle time, the PLC or the numerical control can be synchronised with the "acceptreport" or "reject report" signal, but the tightening system is ready to receive new commands (reset,etc.) only after the resetting of the "in cycle" signal.

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� � � � � � � � � � B !

� � � � � � � � � � B ,

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Appendix - CVIC report codesN°

text Text Comments

S019 Tmin The final torque at the end of the cycle is lower than minimum torque tolerance. S020 TMAX The final torque at the end of the cycle is higher than the maximum torque tolerance. S021 Amin The final angle at the end of the cycle is lower than the minimum angle tolerance. S022 AMAX The final angle at the end of the cycle is higher than maximum angle tolerance. S029 Scy Cycle was aborted because the trigger switch was released prematurely. If it happens only just

before reaching the target torque, torque and angle results may be within the programmed tolerances.

S030 Time Cycle was stopped after the time allocated for this phase is elapsed and not by the target parameter The programmed time out has to be modified to fit the application.

53 Err The tool or the programmed cycles are not consistent with the station mode (ECPHT/Normal). You can try the following :

- Make sure the station mode is set correctly, according to the tool. - Go back to the cycle parameters and save it again, so that the station mode

used for the cycle is the current running one. OR The CVIC correctly measures the torque when the tool runs at constant speed. The 1.6 software version detects this and displays the “Err” message in case of non constant speed when the torque is reached. During speed transitions the torque measurement is cancelled. This message appears mainly in case of hard joints. You can try the following adjustments:

- Reduce the final speed to increase the phase time (but not less than 3%). - Reduce final speed phase acceleration to minimum (0.01s) to reach the tightening speed as

quickly as possible. - Reduce the run down speed phase to avoid high over torque when clamping and to limit

the speed gap between the run down and final speed phase. If the “Err” message remains, it means that the joint is too hard to change the speed after clamping. Try to program a new strategy: "Angle run down + Final speed phase". The run down phase must end before clamping, the speed transition between the 2 phases no longer needs to be rapid (0.3 s is sufficient).

189 NOT READY Error list resulting in a “NOT READY” CVIC message: - Over-current: maximum servodrive current is reached. - Differential: earth ground connection opened (the CVIC does not check earth linkage).

This problem is often due to a cable problem. - Thermal contact: maximum motor temperature is reached (100°C). The error is activated

as long as the motor temperature does not fall below 80°C. - SPI link error: the cycle was aborted due to a communication problem through the digital

link (SPI) between the controller and the tool. - “FLEX” version error (flex) - Maximum current (Imax) - Resolver: position change or non zero speed detected when the motor start is not activated. - Temperature: maximum internal controller temperature reached. - General: “OR” over current logic ; differential ; Thermal contact.

S032 Svr The cycle was aborted following a servodrive error: - Over-current: maximum servodrive current is reached. - Differential: earth ground connection opened (the CVIC does not check earth linkage).

This problem is often due to a cable problem. - Thermal contact: maximum motor temperature is reached (100°C). The error is activated

as long as the motor temperature does not fall below 80°C. - SPI link error: the cycle was aborted due to a communication problem through the digital

link (SPI) between the controller and the tool. - “FLEX” version error (flex) - Maximum current (Imax) - Resolver: position change or non zero speed detected when the motor start is not activated. - Temperature: maximum internal controller temperature reached. - General: “OR” over current logic ; differential ; Thermal contact.

NOTE: All these errors deactivate the “READY” signal as long as the error exists. 154 Over current Maximum servodrive current is reached. In this case, the motor cannot start again.

This error provokes a general servodrive error, then a detailed “over-current” error. 155 Differential Differential: earth tool connection fault (the CVIC doesn’t check earth linkage). It is often due to

a cable problem. It induces a general “servodrive” error, then a detailed “differential”.

ECPHT

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156 Thermal contact

Thermal contact: maximum motor temperature reached (100°C). The fault is activated as long as the motor temperature doesn’t fall below 80°C again. This error induces a general “servodrive” error, then a detailed “Thermal contact” error. WARNING: When in “MAINTENANCE \ TEST \ START SPINDLE” mode, this error does not prevent the motor from working.

153 General General “OR” logic of the 3 faults: Over current / Differential / Thermal contact 158 Spi link SPI link fault: the cycle was aborted following a digital (SPI) link fault between the controller and the tool.

This fault removes instantaneously the “READY” signal of the machine (it is checked every 10ms). This error induces a general “servodrive” error, then a detailed “over-current” spi”. When in the “Checking channel” menu we get:

=> Tool error Tool link (eeprom) => Servodrive error

When in START SPINDLE mode the motor is stopped. When in TEST and CURRENT CALIBRATION mode: no action.

159 Flex version Indicates that the “FLEX” software version is lower than the one necessary for the software application version. This fault can only appear after a software upgrade. Nevertheless, the delivered software automatically upgrades the “FLEX” software version. When this fault occurs, it is not possible to start the motor in “normal” mode. It is possible to start the tool in “test” mode. It is possible to calibrate the tool manually or automatically. It is possible to adjust the resolver offset. This error induces a general “servodrive” error, then a detailed “over-current” flex.

S031 Imax The cycle was aborted because the maximum tool current is reached. This over consumption may also be due to a short-circuit ; cable fault ; resolver fault or offset resolver fault.

228 Reading Eeprom Indicates an access error to the tool’s E2PROM memory : - Writing

When one of the following operations is wrongly carried out: - Log out / Data writing / Data re-reading / Data recorded comparison / Reading

When switched on, the CVIC carries out a complete memory check - CRC of the parameters TOOL PROGRAMMING (162) - Parameter version TOOL VERSION (161) - Parameter changing TOOL CHANGE (160) - Counter CRC TOOL PROGRAMMING (162) - Tool cycle CRC TOOL PROGRAMMING (162) - Cycle 0 CRC TOOL PROGRAMMING (162) - Torque/Current table CRC TOOL PROGRAMMING (162) - Controller/Tool compatibility OUT OF RANGE (184) ;

165 Resolver Due to the detection of a position change or non zero speed when the motor is not running. Only checked in “test” mode.

145 Temperature Indicates power components (IGBT) over temperature. The temperature is measured on the power components’ cooling radiator. When the temperature exceeds 75 °C, the error is activated and remains as long as the temperature hasn’t returned below 70°C. Note that this measure also starts the internal fan from 60°C onwards and stops it when the temperature returns below 50°C. This error induces a general “servodrive” error, then a detailed “temperature” error.

S033 Prg The cycle was aborted due to a programming fault. For example: the programmed torque is higher than the torque capacity of the tool.

S034 Ext The cycle was aborted due to the activation of the “EXTERNAL STOP” signal (if this option is selected in the concerned phase).

162 Tool programming

Tool memory parameters are wrong.

161 Tool version The tool memory parameter version is not compatible with the CVIC software version. 163 Tool link Tool memory parameter reading is impossible. 184 Out of range The connected tool is not compatible with the CVIC model (e.g.: ECA60 connected to CVIC-2). 175 E02 Controller busy (for example, down-loading or up-loading in progress). 177 E03 Batch of cycles complete (number of cycles OK) tool is disabled if the box "lock on NCYOK" (lock after a

batch of cycle complete) in the "STATION" menu is activated. 178 E04 No cycle number validated on controller or on the I/O port request of a non-existing cycle number. A

"question mark" is displayed on the screen. 179 E05 Spindle is idle on a start signal. No signal "spindle validation" on I/O port if in the menu "STATION" the

box "spindle validation" is activated "YES". Tool will run only if the signal "spindle validation" is activated on I/O port.

E06 Start cycle arrives when the controller is not ready (may be due to a tool change, a servodrive error etc., that has not been reset)

176 E07 Spindle is disabled after a reject report. If the "stop on bad report" box in the "STATION" menu is activated, then the tool will be disabled. To enable it, it is necessary to activate on I/O port the input "Failure acknowledge".

CVIC - MODCVIC - MULTICVIC

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