Cutting System - MESSER Catálogo
Transcript of Cutting System - MESSER Catálogo
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Oxyfuel Equipment
THE ORIGINAL
for Steel Industries
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Adolf Messer GmbH, founded in 1898, developed the first oxyfueltorches for welding and cutting. The company became the world-wide
renowned gas and welding technology manufacturer Messer
Griesheim GmbH. In 1999 the welding and cutting activities were
merged in the Messer Cutting Systems GmbH, and have been
integrated into the MEC Holding GmbH in 2000. In February 2005 the
MEC Holding GmbH became part of the Messer World.
Our oxyfuel equipment for the steel industries is suitable for all
demands of the steel mill and metallurgical industries, for scrap yards
and foundries. The extensive product range covers all requirements in
the field of hand cutting and hand scarfing.
Robust and sturdy design complies fully with the special demands
and safety rules in steel industries. Constant quality controls guarantee
optimum application features and maximum operator safety.
Long-time experience and continuing development strengthens our
position as market leader in this product segment.
It is our foremost objective to achieve maximum benefit for the
customer. We achieve this by using the knowledge of our customers
requirements, high technical competency and flexible, innovative
products. We take the highest quality measures as a necessity,
already since 1991 subjecting all company processes to quality
monitoring in accordance with DIN EN ISO 9001.
The Original the Source of Safety
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Page
Heavy-duty hand cutting torch SMB 600 4
Cutting nozzles for SMB 600 6
Heavy-duty hand cutting torch SMB 663 8
Powder attachments for SMB 600/663 9
Hand cutting nozzles for SMB 663 10
Powder hand cutting torch AC 41 12
Machine cutting torch PRESTOCUT M 651 14
Powder machine cutting torch MSP 3320/200 16
Powder distributor P 75 18
Hand scarfing torch FB 1000 20
Hand scarfing torch FB 1600 21
Ingot mold scarfing torch FBK 1600 21
Hand scarfing torch FB 2000 22
Tapping points, pressure regulators 23
Oxygen lancing equipment 24
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C O N T E N T S
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Heavy-duty hand cutting torch SMB 600with spring lever valve for cutting oxygen (version with handwheel valve available upon request), for cutting of slabs, ingots,
billets, non-alloy and low-alloy steel castings and forgings, and for cutting of steel scrap. Cutting ranges: with acetylene up to 500 mm
(using GRICUT 5310-A), with propane, methane (natural gas), Mapp: up to 600 mm (using GRICUT 5281-PMY).
Fuel gases: A = Acetylene
PM = Propane, methane (natural gas)
Y = Methyl acetylene propadiene mixtures (Mapp a.o.)
Hose connections according to DIN 8542: oxygen G ) RH-11, fuel gas G LH-9
Operating data see pages 4 and 5.
SMB 600 with straight torch head
Description Art.-No. Cat.-No.
Heavy-duty hand cutting torch SMB 600 without accessories
Version with angled torch head length 1) 1,000 mm 716.50083 006
length 1) 1,500 mm 716.50317 006
Version with straight torch head length 1) 1,000 mm 716.50084 006
length 1) 1,500 mm 716.50318 006
Gas-mixing cutting nozzles GRICUT
Cutting nozzle GRICUT 5310-A 100 300 mm 716.50103 006
for acetylene 300 500 mm 716.50104 006
Cutting nozzle GRICUT 5281-PMY 100 300 mm 716.50100 006
for propane, methane (natural gas), Mapp 300 450 mm 716.50101 006
450 600 mm 716.50209 006
Heating nozzle GRICUT 5281-PMY 100 450 mm 716.50236 006
450 600 mm 716.50211 006
Accessories Torch carriage SMB 600/663 716.50260 006
Skid SMB 600/663 716.50275 006
Pressure screw SMB 600 716.50052 006
Torch spanner 186.58074 038
Spanner SW 32 368.020 000
Spanner SW 41 133.02180 006
Nozzle cleaners in case 052.29201 038
Oxygen hose 11 mm 051.01200 043Fuel gas hose 9 mm 051.00040 043
Propane hose 9 mm 051.02130 043
1) Other torch lengths available upon request
SMB 600 with angled torch head Heating nozzleGRICUT 5281-PMY
Cutting nozzleGRICUT 5310-A
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Heavy-duty Hand Cutting Torches S M B 6 00
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1. Hand cutting torch SMB
2. Oxygen hose
DIN 8541
3. Fuel gas hose
DIN 8441 resp. DIN 4815
4. Oxygen pressure regulator U 13
with filter and shut-off valve
5. Tapping point flashback arrestor with shut-off valve
for acetylene or propane, methane (natural gas),
Mapp
Example of gas supply system for cutting torches SMB
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4
5
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3
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Heavy-duty Hand Cutting Torches SM B 60 0
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Cutting nozzles GRICUT 5310-A
Fuel gas acetylene
Cutting Cutting Art.-No. Nozzle Oxygen Acetylene Cutting Oxygen Acetylene
thick- nozzle clearance pressure pressure kerf con- con-
ness width sumption sumption
[mm] [mm] [bar] [bar] [mm] [m3/h] [m3/h]
100 30 3.0 0.5 5 22.0 0.83
150 30 4.0 0.5 7 27.0 1.19
200 100 300 716.50103 30 5.0 0.5 8 32.2 1.57
250 30 6.0 0.5 9 37.3 1.93
300 30 7.0 0.5 10 42.0 2.68
300 30 7.0 0.8 10 52.0 2.68
350 30 8.0 0.8 15 55.1 3.40
400 300 500 716.50104 30 9.0 0.8 20 58.3 4.15
450 30 10.0 0.8 20 65.9 4.90
500 30 10.0 0.8 25 66.5 5.50
Cutting nozzles GRICUT 5281-PMY
Fuel gas propane
Cutting Cutting Heating Art.-No. Nozzle Oxygen Propane Cutting Oxygen Propane
thick- nozzle nozzle Cutting Heating clearance pressure pressure kerf con- con-
ness nozzle nozzle width sumption sumption
[mm] [mm] [bar] [bar] [mm] [m3/h] [m3/h]
100 30 3.0 0.5 5 23.0 0.48
150 30 4.0 0.5 7 28.5 0.69
200 100 300 100 450 716.50100 716.50236 30 5.0 0.5 8 34.0 0.91
250 30 6.0 0.5 9 39.5 1.12
300 30 7.0 0.5 10 45.0 1.55
300 30 7.0 1.0 10 55.0 1.55
350 300 450 100 450 716.50101 716.50236 30 7.5 1.0 15 59.0 1.97
400 30 8.0 1.0 20 63.0 2.40
450 30 9.0 1.0 20 71.5 2.83
450 30 8.0 1.5 20 99.0 3.12
500 450 600 450 600 716.50209 716.50211 30 9.0 1.5 20 114.5 3.44
550 30 10.0 1.5 25 130.0 3.76
600 30 12.0 1.5 25 161.5 4.40
The tables indicate standard values based on the use of plain steel with a carbon content of up to 0.3 % and oxygen with a minimumpurity of 99.5 %. The pressures stated are gauge pressures measured at the torch inlet. The consumption data indicated in m3/h apply
to the standard condition as per DIN 1343.
l Use only clean, undamaged nozzles.
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Hand Cutting Nozzles GRICUT S M B 6 00
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Cutting nozzles GRICUT 5281-PMY
Fuel gas Mapp
Cutting Cutting Heating Art.-No. Nozzle Oxygen Mapp Cutting Oxygen Mapp
thick- nozzle nozzle Cutting Heating clearance pressure pressure kerf con- con-
ness nozzle nozzle width sumption sumption
[mm] [mm] [bar] [bar] [mm] [m3/h] [m3/h]
100 30 3.0 0.5 5 22.5 0.50
150 30 4.0 0.5 7 27.9 0.72
200 100 300 100 450 716.50100 716.50236 30 5.0 0.5 8 33.2 0.95
250 30 6.0 0.5 9 38.5 1.16
300 30 7.0 0.5 10 43.6 1.60
300 30 7.0 1.0 10 53.6 1.60
350 300 450 100 450 716.50101 716.50236 30 7.5 1.0 15 57.3 2.05
400 30 8.0 1.0 20 60.9 2.50
450 30 9.0 1.0 20 69.0 2.95
450 30 8.0 1.5 20 96.5 3.23
500 450 600 450 600 716.50209 716.50211 30 9.0 1.5 20 111.7 3.57
550 30 10.0 1.5 25 126.9 3.90
600 30 12.0 1.5 25 157.5 4.56
The tables indicate standard values based on the use of plain steel with a carbon content of up to 0.3 % and oxygen with a minimumpurity of 99.5 %. The pressures stated are gauge pressures measured at the torch inlet. The consumption data indicated in m3/h apply
to the standard condition as per DIN 1343.
l Use only clean, undamaged nozzles.
Cutting nozzle GRICUT 5281-PMY
Fuel gas methane (natural gas)
Cutting Cutting Heating Art.-No. Nozzle Oxygen Methane Cutting Oxygen Methane
thick- nozzle nozzle Cutting Heating clearance pressure pressure kerf con- con-
ness nozzle nozzle width sumption sumption
[mm] [mm] [bar] [bar] [mm] [m3/h] [m3/h]
100 30 3.0 0.5 5 23.0 1.33
150 30 4.0 0.5 7 28.5 1.93
200 100 300 100 450 716.50100 716.50236 30 5.0 0.5 8 34.0 2.52
250 30 6.0 0.5 9 40.0 3.11
300 30 7.0 0.5 10 46.6 4.30
300 30 7.0 1.2 10 55.8 4.30
350 300 450 100 450 716.50101 716.50236 30 7.5 1.2 15 59.9 5.48400 30 8.0 1.2 20 64.1 6.67
450 30 9.0 1.2 20 72.8 7.85
450 30 8.0 1.7 20 103.2 10.44
500 450 600 450 600 716.50209 716.50211 30 9.0 1.7 20 119.0 11.33
550 30 10.0 1.7 25 135.0 12.22
600 30 12.0 1.7 25 164.0 12.22
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Hand Cutting Nozzles GRICUT SM B 60 0
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Description Art.-No. Cat.-No.
Heavy-duty hand cutting torch SMB 663 without accessories
Version with angled torch head length 1) 1,260 mm 716.50265 006
length 1) 1,500 mm 716.50319 006
Version with straight torch head length 1) 1,260 mm 716.50277 006
length 1) 1,500 mm 716.50320 006
Gas-mixing cutting nozzles
Type DPC-A for acetylene 50 300 mm 731.07433 006
300 600 mm 731.07434 006
Type DBH-PMY for propane, methane 100 300 mm 731.17353 006
(natural gas), Mapp 300 500 mm 731.17315 006
500 700 mm 731.17317 006
Accessories Torch carriage SMB 600/663 716.50260 006
Skid SMB 600/663 716.50275 006
Pressure screw SMB 663 552.10220 006
Torch spanner 186.58074 038
Spanner SW 32 368.060 000
Spanner SW 41 133.02180 006
Nozzle cleaners in case 052.29201 038
Oxygen hose 11 mm 051.01200 043
Fuel gas hose 9 mm 051.00040 043
Propane hose 9 mm 051.02130 043
1) Other torch lengths available upon request
SMB 663 with straight torch head
SMB 663 with angled torch head
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Heavy-duty Hand Cutting Torches S M B 6 63
Torch headskid attachment
Torch head withtorch carriage
Gas-mixingcutting nozzles
Heavy-duty hand cutting torch SMB 663with spring lever valve for cutting oxygen (version with handwheel valve available upon request), for cutting of slabs, ingots,
billets, non-alloy and low-alloy steel castings and forgings, and for cutting of steel scrap. Cutting ranges: with acetylene up
to 500 mm (using DPC-A), with propane, methane (natural gas), Mapp: up to 700 mm (using DBH-PMY).
Fuel gases: A = Acetylene
PM = Propane, methane (natural gas)
Y = Methyl acetylene propadiene mixtures (Mapp a.o.)
Hose connections according to DIN 8542: oxygen G ) RH-11, fuel gas G LH-9
Operating data see pages 8 and 9.
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Torch head SMB 663 with cutting nozzle and powder nozzle
Description Art.-No. Cat.-No.
Powder tube complete, length 480 mm for SMB 600 716.50344 006
Powder tube complete, length 725 mm for SMB 663 716.50335 006
Powder shut-off valve for SMB 600/663 716.50138 006
Powder feeding tube, length 225 mm for SMB 600/663 716.50292 006
Powder nozzle for straight cuts and scrap cuts for SMB 600/663 716.50321 006
Powder heads for shape cuts for SMB 600
suitable for cutting nozzles GRICUT-PV
Powder head A for acetylene 716.50279 006Powder head PMY for propane, methane
(natural gas), Mapp 716.50278 006
Gas-mixing cutting nozzles
GRICUT-PV for SMB 600
Cutting nozzle GRICUT 5310-A-PV 100 300 mm 716.50295 006
for acetylene 300 500 mm 716.50296 006
Cutting nozzle GRICUT 5281-PMY 100 300 mm 716.50100 006
for propane, methane (natural .gas), Mapp 300 450 mm 716.50101 006
450 600 mm 716.50209 006
Heating nozzle GRICUT 5281-PMY-PV 100 450 mm 716.50297 006450 600 mm 716.50298 006
Powder distributor see page 16
Torch head SMB 600 with cutting nozzle and powder head
Powder tube complete
Powder head PMY
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Powder Attachments
for Heavy-duty Hand Cutting TorchesS M B 6 00 / 66 3
Powdershut-off valve
Cutting nozzleGRICUT 5281-PMY-PV
Powder attachment for hand cutting torches SMBfor cutting of stainless steel, high-carbon steels, non-ferrous materials and cast iron.
Heating nozzleGRICUT 5281-PMY-PV
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Cutting nozzles DPC-A
Fuel gas acetylene
Cutting Cutting Art.-No. Nozzle Oxygen Acetylene Cutting kerf Oxygen Acetylene
thickness nozzle clearance pressure pressure width consumption consump.
[mm] [mm] [bar] [bar] [mm] [m3/h] [m3/h]
50 6.0 0.5 5 7 36 3.0
100 7.5 5 7 43 3.0
150 20 8.0 0.5 6 7 46 3.5
200 50 300 731.07433 up to 8.5 up to 7 8 48 4.0
250 25 9.0 1.0 8 9 51 4.0
300 9.5 9 10 54 4.0
300 8.5 12 65 5.0
350 25 9.5 0.8 14 73 5.0
400 300 600 731.07434 up to 10.5 up to 17 80 5.0
450 30 11.5 1.2 18 85 6.0
500 12.0 19 90 6.0
Cutting nozzles DBH-PMY
Fuel gas propane
Cutting Cutting Art.-No. Nozzle Oxygen Propane Cutting kerf Oxygen Propane
thickness nozzle clearance pressure pressure width consumption consump.
[mm] [mm] [bar] [bar] [mm] [m3/h] [m3/h]
100 30 2.5 0.6 6 16.3 0.33
150 30 5.0 0.6 7 25.3 0.71
200 100 300 731.17353 30 7.0 0.6 8 34.0 1.02
250 30 8.5 0.6 9 42.6 1.30
300 30 10.5 0.6 10 51.7 1.71
300 30 6.5 1.1 13 60.4 1.71
350 30 8.0 1.1 14 71.8 2.25
400 300 500 731.17315 30 9.0 1.1 17 83.3 2.89
450 30 10.5 1.1 19 95.0 3.58
500 30 12.0 1.1 21 107.2 4.41
500 50 9.5 1.6 21 113.0 4.41
550 50 10.5 1.6 23 126.5 4.89
600 500 700 731.17317 50 12.0 1.6 25 141.0 5.38
650 50 13.5 1.6 27 154.7 6.33
700 50 15.0 1.6 28 168.7 7.35
The tables indicate standard values based on the use of plain steel with a carbon content of up to 0.3 % and oxygen with a minimum
purity of 99.5 %. The pressures stated are gauge pressures measured at the torch inlet. The consumption data indicated in m3/h apply
to the standard condition as per DIN 1343.
l Use only clean, undamaged nozzles.
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Hand Cutting Nozzles DPC-A / DBH-PMY S M B 6 63
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Cutting nozzles DBH-PMY
Fuel gas methane (natural gas)
Cutting Cutting Art.-No. Nozzle Oxygen Methane Cutting kerf Oxygen Methane
thickness nozzle clearance pressure pressure width consumption consump.
[mm] [mm] [bar] [bar] [mm] [m3/h] [m3/h]
100 100 300 30 2.5 0.8 6 16.5 0.94
150 100 300 30 5.0 0.8 7 25.6 1.94
200 100 300 731.17353 30 7.0 0.8 8 34.3 2.69
250 100 300 30 8.5 0.8 9 43.0 3.44
300 100 300 30 10.5 0.8 10 52.2 4.50
300 300 500 30 6.5 1.4 13 61.0 4.50
350 300 500 30 8.0 1.4 14 72.5 5.94
400 300 500 731.17315 30 9.0 1.4 17 84.1 7.56
450 300 500 30 10.5 1.4 19 96.0 9.38
500 300 500 30 12.0 1.4 21 108.3 11.44
500 500 700 50 9.5 2.0 21 114.1 11.44
550 500 700 50 10.5 2.0 23 127.8 12.72
600 500 700 731.17317 50 12.0 2.0 25 142.4 14.00
650 500 700 50 13.5 2.0 27 156.2 16.38
700 500 700 50 15.0 2.0 28 170.4 19.00
The tables indicate standard values based on the use of plain steel with a carbon content of up to 0.3 % and oxygen with a minimum
purity of 99.5 %. The pressures stated are gauge pressures measured at the torch inlet. The consumption data indicated in m3/h apply
to the standard condition as per DIN 1343.
l Use only clean, undamaged nozzles.
Cutting nozzles DBH-PMY
Fuel gas Mapp
Cutting Cutting Art.-No. Nozzle Oxygen Mapp Cutting kerf Oxygen Mapp
thickness nozzle clearance pressure pressure width consumption consump.
[mm] [mm] [bar] [bar] [mm] [m3/h] [m3/h]
100 100 300 30 2.5 0.6 6 16.1 0.31
150 100 300 30 5.0 0.6 7 25.0 0.71
200 100 300 731.17353 30 7.0 0.6 8 33.7 1.06
250 100 300 30 8.5 0.6 9 42.6 1.34
300 100 300 30 10.5 0.6 10 51.2 1.77
300 300 500 30 6.5 1.1 13 59.8 1.77350 300 500 30 8.0 1.1 14 71.1 2.31
400 300 500 731.17315 30 9.0 1.1 17 82.5 3.00
450 300 500 30 10.5 1.1 19 94.1 3.74
500 300 500 30 12.0 1.1 21 106.1 4.60
500 500 700 50 9.5 1.6 21 111.9 4.60
550 500 700 50 10.5 1.6 23 125.2 5.10
600 500 700 731.17317 50 12.0 1.6 25 139.6 5.60
650 500 700 50 13.5 1.6 27 153.2 6.36
700 500 700 50 15.0 1.6 28 167.0 7.71
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Hand Cutting Nozzles DBH-PMY SM B 66 3
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Powder hand cutting torch AC 41with spring lever valve for simultaneous control of oxygen and powder, for cutting of stainless steel, high-carbon steels,
non-ferrous materials and cast iron approx. 150 mm material thickness.
Fuel gas: acetylene or propane, methane (natural gas), Mapp.
Hose connections acc. to DIN 8542: oxygen G RH-9, fuel gas G LH-9, powder G &RH-6.
Operating date see page 11.
Powder hand cutting torch AC 41 with torch carriage
Description Art.-No. Cat.-No.
Powder hand cutting torch AC 41 without accessories
for acetylene, propane, methane length 750 mm 716.01055 006
(natural gas), Mapp length 1,050 mm 716.01070 006
Powder cutting nozzles
Powder cutting nozzle for acetylene 25 40 mm 716.00382 00640 60 mm 716.00383 006
60 100 mm 716.00384 006
100 200 mm 716.00385 006
200 300 mm 716.00386 006
Powder cutting nozzles for propane, 125 175 mm 552.01050 006
methane (natural gas), Mapp 175 225 mm 552.01060 006
225 300 mm 552.01090 006
Powder sleeve 703.04032 006
Powder distributor see page 18
Accessories Torch carriage 553.02101 006
Radius bar complete 716.00699 038
Nozzle cleaners in case 052.29201 038
Rubber rings 162.05430 006
Torch spanner 186.58074 038
Spanner SW 27 133.02270 004
Oxygen hose 9 mm 051.01060 043
Fuel gas hose 9 mm 051.00040 043
Propane hose 9 mm 051.02130 043
Powder/compressed air hose 6 mm 051.01070 043
Powdercutting nozzle
Torch carriage
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Powder Hand Cutting Torches AC 41
Powder sleeve
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Operating data for powder hand cutting torch AC 41
Material Art.-No. Fuel gas Oxygen Cutting Nozzle Cutting Fuel gas Oxygen Powder
thickness cutting nozzle pressure pressure speed clearance kerf consump. consump. consump.
width
[mm] [bar] [bar] [mm/min] [mm] [mm] [m3/h] [m3/h] [kg/h]
Fuel gas acetylene
5 10 716.00380 0.5 3.5 800 500 30 40 3.5 0.5 3.2 6 8
10 25 716.00381 0.5 3.5 440 360 30 40 4.5 0.6 5.5 6 8
25 40 716.00382 0.5 4.0 320 230 30 40 6.0 0.75 9.7 6 8
40 60 716.00383 0.5 4.0 190 140 30 40 8.0 1.0 14.3 8 10
60 100 716.00384 0.5 4.0 120 100 30 40 9.0 1.2 21.6 8 10
100 200 716.00385 0.5 5.0 80 70 30 40 12.0 1.4 31.0 10 12
200 300 716.00386 0.5 6.0 60 40 30 40 17.0 1.8 42.0 12 15
Fuel gas propane
125 175 552.01050 0.3 4.0 120 100 30 40 9.0 0.45 21.0 8 10
175 225 552.01060 0.3 5.5 80 70 30 40 12.0 0.55 31.0 10 12
225 300 552.01090 0.3 6.0 60 40 30 40 17.0 0.65 46.0 12 15
Fuel gas methane (natural gas)
125 175 552.01050 0.3 4.0 120 100 30 40 9.0 1.45 21.0 8 10
175 225 552.01060 0.3 5.5 80 70 30 40 12.0 1.70 31.0 10 12
225 300 552.01090 0.3 6.0 60 40 30 40 17.0 2.00 46.0 12 15
The tables indicate standard values based on the use of plain steel with a carbon content of up to 0.3 % and oxygen with a minimum
purity of 99.5 %. The pressures stated are gauge pressures measured at the torch inlet. The consumption data indicated in m3/h apply
to the standard condition as per DIN 1343.
l Use only clean, undamaged nozzles.
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Operating Data for Powder Hand Cutting Torch AC 4 1
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Description Art.-No. Cat.-No.
Heavy-duty machine cutting torch PRESTOCUT
- For nozzle-mixing and post-mixing heavy-duty cutting nozzles
- Sturdy design especially for steel mill demands
- Solid hose connecting block and torch head made of brass
- Shaft tube made of stainless steel
- Completely water-cooled (including torch head)
- Shaft diameter: 50 mm
- Connections according to DIN 8542:
Heating oxygen: G ) RH
Fuel gas: G LH
Cutting oxygen: G RH
Cooling water (inlet and outlet): G ) RH
PRESTOCUT M 655, length 500 mm 731.29790 006
PRESTOCUT M 651, length 1,000 mm 731.30530 006
PRESTOCUTM 651
Heavy-duty machine cutting torch PRESTOCUT M 651Water-cooled, with 3-seat nozzle connection, for cold cuts and hot cuts of non-alloyed and alloyed material (with powder attachment)
up to 600 mm thickness.
Operating data see page 13.
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Heavy-Duty Machine Cutting Torches PRESTOCUT M 651
PRESTOCUTM 655 Cutting nozzleDB 318-PM
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Description Art.-No. Cat.-No.
Heavy-duty machine cutting nozzles PRESTOCUT DB-PM
- Nozzle-mixing block design- Cutting range 50 600 mm
- Assured quality by 100 % testing
- Nozzle face can be machined up to 3 mm shorter
Cutting nozzle DB 218-PM, cutting range 50 300 mm 731.26594 006
Cutting nozzle DB 318-PM, cutting range 300 600 mm 731.25507 006
Heavy-duty machine cutting nozzles PRESTOCUT PB-PM
- Post-mixing block design
- Cutting range 50 600 mm
- Assured quality by 100 % testing
- Nozzle face can be machined up to 3 mm shorter
Cutting nozzle PB 218-PM, cutting range 50 300 mm 731.29417 006
Cutting nozzle PB 318-PM, cutting range 300 600 mm 731.25508 006
Operating data for post-mixing machine cutting nozzles type PRESTOCUT PB-PM
Material Cutting Operating pressures (at torch inlet) Cutting Nozzle Cutting Consumptions
thick- nozzle Heating Cutting Fuel Gas speed distance kerf Heating Cutting Fuel Gas
nessoxygen oxygen Propane Methane
widthoxygen oxygen Propane Methane
[mm] Type [bar] [bar] [bar] [bar] [mm/min] [mm] [mm] [m3/h] [m3/h] [m3/h] [m3/h]
50 Propane 360 Propane
100 PB 0.6 0.3 0.4 320 6 7 3 5 50 3.8 10
200 318-PM Methane 200 Methane
300 0.5 150 2 4
300 Propane 150 Propane
400 PB 0.6 110 8 10 3 5
500 618-PM Methane 0.3 0.4 90 Methane 100 6.0 15
600 0.5 60 2 4
The tables indicate standard values based on the use of plain steel with a carbon content of up to 0.3 % and oxygen with a minimum
purity of 99.5 %.Satisfactory cuts on cleen and crack-free workpieces can only be achieved with undamaged nozzles and suitable flame cutting machines.
The given cutting speeds are valid for cold material and are to increase depending the work-piece temperature by hot cuts.
The pressures stated are gauge pressures measured at the torch inlet. The consumption data indicated in m3/h apply to the standard
condition as per DIN 1343.
Operating data for nozzle-mixing machine cutting nozzles type PRESTOCUT DB-PM
Material Cutting Operating pressures (at torch inlet) Cutting Nozzle Cutting Consumptions
thickness nozzle Heating Cutting Fuel gas speed clearance kerf Heating Cutting Fuel gas
oxygen oxygen propane methane width oxygen oxygen propane methane
[mm] Type [bar] [bar] [bar] [bar] [mm/min] [mm] [mm] [m3/h] [m3/h] [m3/h] [m3/h]
50 360 Propane
100 DB 1,0 0.3 0.3 0.5 320 6 7 10 50 4.5 17
200 318-PM 200 Methane300 150 12.5
300 Propane 150 Propane
400 DB 0.9 1.5 110 14
500 618-PM Methane 0.2 0.4 0.2 0.3 90 8 10 Methane 100 8.0 23
600 0.3 0.7 60 16
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Heavy-Duty Machine Cutting Nozzles PRESTOCUT M 651
10 130
10 130
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Powder machine cutting torch MSP 3320/20for cutting of stainless steel, high-carbon steels and non-ferrous materials up to 300 mm and of cast iron up to approx. 150 mm material thickness.
Fuel gas: acetylene or propane, methane (natural gas), Mapp.Hose connections acc. to DIN 8542: Heating oxygen G &RH-6
Cutting oxygen G RH-9
Fuel gas G LH-9
Powder G &RH-6
Description Art.-No. Cat.-No.
Powder machine cutting torch MSP 3320/200-A/PMY
Shaft diameter 32 mm
Shaft length 200 mm
Cutting range 10 300 mm 716.51510 006
Powder cutting nozzles
Powder cutting nozzles for acetylene 25 40 mm 716.00382 006
40 60 mm 716.00383 006
60 100 mm 716.00384 006
100 200 mm 716.00385 006
200 300 mm 716.00386 006
Powder cutting nozzles for propane, 125 175 mm 552.01050 006
methane (natural gas), Mapp 175 225 mm 552.01060 006
225 300 mm 552.01090 006
Powder sleeve 703.04032 006
Accessories
Adjusting valve for heating oxygen G &-RH 6 718.00500 005
Hose connection G & 666.12317 000
Adjusting valve for cutting oxygen G -RH-6 718.00501 005
Hose connection G 666.12325 000
Adjusting valve for fuel gas G LH-9 718.00502 005
Hose connection G LH 666.12320 000
Powder shut-off valve G &RH-6 716.51375 006
Hose connection G & 666.12317 000Flashback arrestor with flame trap and non-return valve
- Heating oxygen G & 0.647.583 005
- Cutting oxygen G 0.647.584 005
- Fuel gas G LH 0.346.364 005
Powder machine cutting torch MSP3320/200 without shut-off valve
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Powder Machine Cutting Torch M S P 3 32 0/ 2 00
Powder machine cutting torch MSP3320/200 with shut-off valve
Powder cutting nozzle
Powder sleeve
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Operating data for powder machine cutting torch MSP
Material- Art.-No. Fuel Cutting Heating Cutting Nozzle Cutting Consumptions
thickness cutting gas oxygen oxygen speed clearance kerf Fuel gas Oxygen Powder
nozzle pressure pressure pressure width
[mm] [bar] [bar] [bar] [mm/min] [mm] [mm] [m3/h] [m3/h] [kg/h]
Fuel gas acetylene
10 25 716.00381 0.5 3.5 3.3 440 360 30 40 4.5 0.6 5.4 6 8
25 40 716.00382 0.5 4.0 0.5 320 230 30 40 6.0 1.0 10.7 6 8
40 60 716.00383 0.5 4.0 0.6 190 140 30 40 8.0 1.2 13.8 8 10
60 100 716.00384 0.5 4.75 0.7 120 100 30 40 9.0 1.4 20.1 8 10
100 200 716.00385 0.5 5.5 1.0 80 70 30 40 12.0 1.6 28.4 10 12
200 300 716.00386 0.5 6.0 1.3 60 40 30 40 17.0 1.8 41.2 10 12
Fuel gas propane
125 175 552.01050 0.5 4.7 4.5 120 100 30 40 9.0 0.5 20.1 8 10
175 225 552.01060 0.5 5.5 5.5 80 70 30 40 12.0 0.6 28.4 10 12
225 300 552.01090 0.5 6.0 6.0 60 40 30 40 17.0 0.7 41.2 10 12
Fuel gas methane (natural gas)
125 175 552.01050 0.5 4.7 5.0 120 100 30 40 9.0 1.50 21.5 8 10
175 225 552.01060 0.5 5.5 6.0 80 70 30 40 12.0 1.70 31.0 10 12
225 300 552.01090 0.5 6.0 6.5 60 40 30 40 17.0 2.00 44.0 10 12
The tables indicate standard values based on the use of plain steel with a carbon content of up to 0.3 % and oxygen with a minimumpurity of 99.5 %. The pressures stated are gauge pressures measured at the torch inlet. The consumption data indicated in m3/h apply
to the standard condition as per DIN 1343.
l Use only clean, undamaged nozzles.
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Powder Machine Cutting Torch MS P 33 20 / 20 0
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Powder distributor P 75Powder distributors serve to feed iron powder or
iron/aluminium powder mixtures to the powder cutting
units. The powder is ignited in the cutting/scarfingoxygen stream, thus providing increased heat. By means
of this additional heat stainless and heat-resistant steels,
cast iron and a number of non-ferrous metals can be cut.
The powder distributor P 75 with cyclonic powder
mixing system, pressure regulator, oil trap and air drying
unit are used to supply our SMB 600/663 hand cutting
torches with powder attachment, AC 41 powder hand
cutting torches and MSP 3320/200 machine cutting
torches.
Connections:
Inlet G RH-6 for compressed air, oil-free and dry
Outlet G &RH-6 for powder
Description Art.-No. Cat.-No.
Powder distributor P 75
Inlet pressure 10 bar max.
Container pressure 1.5 bar max. Powder charge 75 kg max. 731.29840 006
Cutting powder
for use with powder cutting equipmentIron powder GRISINT 25 kg package 0.462.004 013
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Powder Distributor P 75
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Material thickness Cutting speed Powder consumption
[mm] [mm/min] kg/h
50 400 6 7
100 350 7 8
150 300 8 10
200 280 10 12
250 210 10 12
300 170 12 15
300 600 120 60 20 25
600 1200 60 30 25 30
Cutting speed tolerances: approx. 20 %
Above table indicates approximate values based on following conditions:
Oxygen purity: min. 99.5 %
Test material: CrNi 18/8 N
Fuel gas: propane
Torch adjustment: accordording to operating data for cutting nozzles type DBH-PMY
Iron powder: GRISINT (Art.-No. 0.462.004)
Flashback arrestor
Heavy-duty hand cutting
torch SMB with powder
attachment and skidPowder hose
Oxygen hose
Compressed
air inlet
connection
Flashback arrestor
Tapping point
Fuel gas / oxygen
Fuel gas
hose
Iron powder unit for hand cutting torch type SMB 663
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Operating Data P 7 5
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Operating data for hand scarfing torch FB 1000
Fuel gas Propane Methane (nat.gas) Coal gas Acetylene
Scarfing nozzle GRISCARF GRISCARF GRISCARF GRISCARF
5360-PM 5360-PM 5360-PM 5310-A
Oxygen pressure [bar] 4 5 4 5 4 5 4 5
Fuel gas pressure [bar] 0.5 0.5 0.5 0.5
Scarfing speed [mm/min] 8 10 8 10 8 10 8 10Consumption scarfing oxygen [m3/h] 70 80 70 80 70 80 70 80
Consumption heating oxygen [m3/h] 5.0 5.0 5.0 3.0
Consumption fuel gas [m3/h] 1.3 3.3 7.5 2.3
Article No. 716.50088 716.50088 716.50088 716.50089
Hand scarfing torch FB 1000with spring lever for simultaneous control of scarfing oxygen valve and ignition wire. For removing cracks,
inclusions and surface defects of ingots, billets and slabs of non-alloy and low-alloy steels, as well as for shaping of forgings.
Maximum overall scarfing width: 40 mm
Fuel gas: A = acetylene
PM = propane, methane (natural gas), coal gas
Hose connections acc. to DIN 8542: oxygen G )-RH-11, fuel gas G LH-9
FB 1000 with wire ignition system
Description Art.-No. Cat.-No.
Hand scarfing torch FB 1000 length 1,260 mm 716.50051 006
with wire ignition system,
without accessories
Scarfing nozzle GRISCARF 5310-A for acetylene 716.50089 012
with wear-resistant stellite ring
Scarfing nozzle GRISCARF 5360-PM for propane, methane (natural gas) 716.50088 012
Accessories Hand guard 716.50300 006
Torch spanner 186.58074 038
Spanner SW 32 368.060 000
Spanner SW 36 133.02170 006
Nozzle cleaners in case 052.29201 038
Oxygen hose 11 mm 051.01200 043
Fuel gas hose 9 mm 051.00040 043
Propane hose 9 mm 051.02130 043
Wearing parts for scarfing nozzles Wear-resistant stellite ring 716.50249 006Pressure screw 716.50052 006
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Hand Scarfing Torches FB 10 00
Scarfing nozzleGRISCARF 5360-PM
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Hand scarfing torch FB 1600with spring lever for simultaneous control of scarfing oxygen valve
and ignition wire. For removing cracks, inclusions and surface defects
of ingots, billets and slabs of non-alloy and low-alloy steels, and forcomplete or selective scarfing. Maximum overall scarfing width: 90 mm
Fuel gas: propane, methane (natural gas), coal gas
Hose connections acc. to DIN 8542:
oxygen G )-RH-13, fuel gas G LH-9
Ingot mold scarfing torch FBK 1600
Ingot mold scarfing torch FBK 1600with round nozzle, for scarfing out fire-cracked material on inner
surfaces of ingot molds.
Scarfing width approx. 90 mm
Fuel gas: propane, methane (natural gas), coal gas
Hose connections acc. to DIN 8542:
oxygen G )-RH-13, fuel gas G LH-9
Hand scarfing torch FB 1600 with wire ignition system
Description Art.-No. Cat.-No.
Hand scarfing torch FB 1600 length 1,500 mm 716.50191 006
with wire ignition system, length 1,325 mm 716.50192 006
without accessories length 1,175 mm 716.50180 006
Ingot mold scarfing torch FBK 1600
without accessories length 1,800 mm 716.50212 006
Scarfing nozzle FD 16 with wear-resistant stellite ring 716.50232 012
for FB 1600 and FBK 1600 for propane, methane, coal gas
Accessories Hand guard 716.50181 006
Torch spanner 186.58074 038
Spanner SW 36 133.02170 006
Spanner SW 41 133.02180 006
Nozzle cleaners in case 052.29201 038
Oxygen hose 13 mm 051.02940 043
Fuel gas hose 9 mm 051.00040 043
Propane hose 9 mm 051.02130 043
Wearing parts for scarfing nozzle Wear-resistant stellite ring 716.50227 006
Pressure screw 552.10220 006
Operating data for hand scarfing torches FB 1600, FBK 1600
Fuel gas Propane Methane (nat.gas) Coal gas
Scarfing nozzle FD 16-PM FD 16-PM FD 16-PM
Oxygen pressure [bar] 2.5 35 3.0 2.5 3.5
Fuel gas pressure [bar] 0.3 0.5 0.4 0.6
Scarfing speed [mm/min] 8 10 8 10 8 10
Consumption scarfing oxygen [m3
/h] 150 190 150 190 150 190Consumption heating oxygen [m3/h] 6 8.5 6
Consumption fuel gas [m3/h] 1.7 5.8 10
Article-No. 716.50232 716.50232 716.50232
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Hand Scarfing / Ingot Mold Scarfing Torches FB 1600, FBK 1600
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Hand scarfing torch FB 2000with spring lever for simultaneous control of scarfing oxygen valve and ignition wire. For removing cracks, inclusions and
surface defects of ingots, billets and slabs of non-alloy and low-alloy steels, and for complete or selective scarfing.
Maximum overall scarfing width: 110 mm
Fuel gas: propane, methane (natural gas), coal gas
Hose connections acc. to DIN 8542: oxygen G )-RH-13, fuel gas G LH-9
Hand scarfing torch FB 2000 with wire ignition system
Description Art.-No. Cat.-No.
Hand scarfing torch FB 2000
with wire ignition system length 1,500 mm 716.50195 006
1,390 mm 716.50193 006
Scarfing nozzle FD 20 with wear-resistant stellite ring 716.50231 012
for propane, methane, coal gas
Accessories Hand guard 716.50181 006
Torch spanner 186.58074 038
Spanner SW 36 133.02170 006
Spanner SW 41 133.02180 006
Nozzle cleaners in case 052.29201 038
Oxygen hose 13 mm 051.02940 043
Fuel gas hose 9 mm 051.00040 043
Propane hose 9 mm 051.02130 043
Wearing parts for scarfing nozzle Wear-resistant stellite ring 716.50230 006
Pressure screw 716.50005 006
Operating data for hand scarfing torch FB 2000
Fuel gas Propane Methane (nat.gas) Coal gas
Scarfing nozzle FD 20-PM FD 20-PM FD 20-PM
Oxygen pressure [bar] 4.0 5.0 4.0 5.0 4.0 5.0
Fuelgas pressure [bar] 0.5 0.7 0.7 0.9
Scarfing speed [mm/min] 8 10 8 10 8 10
Consumption scarfing oxygen [m3/h] 250 320 250 320 250 320
Consumption heating oxygen [m3/h] 8 12 8
Consumption fuel gas [m3/h] 2.3 8.2 13.3
Article-No. 716.50231 716.50231 716.50231
Scarfing nozzle
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Hand Scarfing Torches FB 20 00
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Description Art.-No. Cat.-No.
Tapping points for scarfing torches
Line pressure regulator U 23 for oxygen 717.06898 000
Fitting G ) a - G / 717.00212 000
Angle valve PN 40, DN 15 connection G / - G / 718.00446 000
Connection fitting G / with soldering socket (female) 666.12329 000
Wall bracket for U 23 723.16762 000
Flashback arrestor type 385 for fuel gas acetylene/propane/methane/coal gas 0.463.290 041
Angle valve DN 8, PN 40 1) G ) - G LH 718.03096 000
Connection fitting G ) with soldering socket (male) 718.25103 000
Angle connection G LH 053.08240 008
Connection fitting G with soldering socket (male) 718.25101 000Wall bracket with nut G ) 666.12340 000
Pressure regulators for oxygen lances
Cylinder press. regulator U 13 F oxygen outlet pressure up to 10 bar 509.99850 004
for high flow rates, outlet pressure up to 20 bar 509.99900 004
inlet connection G /,
outlet connection G ), DN 9
1)
Note: former G , actual G )
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Tapping Points, Pressure Regulators FOR SCARFING TORCHES,
OXYGEN LANCES
1. Scarfing torch FB
2. Oxygen hose DIN 8541
3. Fuel gas hose DIN 8441 resp. DIN 4815
4. Oxygen pressure regulator U 23
with filter and shut-off valve
5. Tapping point flashback arrestor with shut-off valvefor acetylene or propane, methane (natural gas),
coal gas
Example of gas supply system for scarfing torches
1
4
5
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Oxygen lancing equipmentfor lancing of ferrous and non-ferrous alloys, slags and refractory linings.
Oxygen connection acc. to DIN 8542: G ) RH-11
Description Art.-No. Cat.-No.
Handpiece with quick shut-off valve for oxygen
with spring lever 716.14082 006
with hand wheel 716.14090 006
Lance holder (chuck) for lances & 716.50336 006
with internal flame trap, for lances " 716.50337 006
to attach lances with outer thread for lances ) 716.50338 006
Oxygen lances diam. &, length 3.00 m 0.463.0143 000with connecting thread and bushing diam. , length 3.00 m 0.463.0383 000
at both ends diam. , length 4.00 m 0.463.0384 000
diam. , length 6.00 m 0.463.0386 000
diam. ), length 3.00 m 0.463.0123 000
Accessories Torch spanner 186.58074 038
Oxygen hose 11 mm 051.01200 043
Sealing (lance holder / handpiece) 0.329.249 000
Cylinder pressure regulator U 13 F see page 21
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Oxygen Lancing Equipment OXYGEN LANCE
Lance holder and handpiece with quick shut-off valve
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Oxygen Lancing Equipment OXYGEN LANCE
Necessary equipment for operation of oxygen lances:
- Handpiece with oxygen quick shut-off valve
- Oxygen hose, min. DN 9
- Oxygen pressure regulator- Flame-resistant operator protective equipment
Equipment for ignition of oxygen lances:
- Oxyfuel welding torch
- Ignition cartridge
OxygenOxygen
Oxygen
lance
Ignition sources:
- Welding torch
- Ignition cartridge
Spark deflector
Safety goggles
Hardhat with face protection
Protective clothing
Gloves
Handpiece
Spats
Oxygen hoseOxygen sources:
- Cylinder bundles
or batteries
- Liquid oxygen tanks
Oxygen
pressure regulator
Oxygen Lancing Equipment OXYGEN LANCE
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Issue: 12/10
Messer Cutting Systems GmbH
Messer Cutting Systems GmbH
Otto-Hahn-Strae 2-4D-64823 Gro-Umstadt
Phone +49 (0) 6078 787-0