Cutting soda-lime glass with CO laser radiation · cutting. Applications As an alternative to CO 2...

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Annual Report 2017 83 Fraunhofer Institute for Laser Technology ILT, www.ilt.fraunhofer.de DQS certified by DIN EN ISO 9001, Reg.-No.: DE-69572-01 Subject to alterations in specifications and other technical information. 08/2018. 3 CO laser cut in 1 mm thick soda-lime glass (top view), v = 10 mm/s, P = 95 W, p = 0.8 bar, nitrogen. Results Sections were produced from a 1 mm thick flat sample of soda-lime glass at a speed of 10 mm/s, an average CO laser power of 95 W and 0.8 bar N 2 cutting gas pressure. The cut edges are rough, but the glass sample does not show the shell-like cracks typical of CO 2 cutting. Applications As an alternative to CO 2 laser radiation, CO lasers with a wavelength of 5.5 μm can be used to process many non- metallic materials with similar processing results. Conspicuous differences are found when cutting soda-lime glass: While glass absorbs the CO 2 laser radiation only in a very thin, near- surface layer and cracks as a result of the resulting stresses, the CO radiation is coupled over the entire sample thickness because of the greater optical penetration depth so that a largely crack-free kerf arises. Thus, CO lasers could be applied for the cutting of thin glass sheets. Contact Dipl.-Phys. Gerhard Otto Telephone +49 241 8906-165 [email protected] Dr. Alexander Olowinsky Telephone +49 241 8906-491 [email protected] Task Since the eighties, CO 2 lasers emitting at 10.6 μm have been established industrially as high-performance components for material processing among laser beam sources with wavelengths in the mid-infrared range (3 to 50 μm). Above all they are used for cutting and welding aluminum and steel as well as for processing many non-metallic materials, which usually have a high absorption capacity in the infrared range. Apart from the specific gas mixture, CO lasers have a similar structure to CO 2 lasers, but emit at 5.5 μm in the mid-infrared range. Fraunhofer ILT is examining a CO-based laser process on various non-metallic materials, among others, soda-lime glass. Method The CO laser investigated here has been combined with a telescope for beam widening, a focusing lens with a focal length of 127 mm and two xy-linear axes to form a processing unit. The jet path is purged with dry air or nitrogen because the absorption of the water vapor contained in ordinary air distorts or expands the laser beam (thermal blooming). The cutting gas nozzle is fed with N 2 and has a diameter of 2 mm; the distance to the workpiece is 2 mm. CUTTING SODA-LIME GLASS WITH CO LASER RADIATION 3

Transcript of Cutting soda-lime glass with CO laser radiation · cutting. Applications As an alternative to CO 2...

Page 1: Cutting soda-lime glass with CO laser radiation · cutting. Applications As an alternative to CO 2 laser radiation, CO lasers with a wavelength of 5.5 μm can be used to process many

82 Annual Report 2017 Annual Report 2017 83

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Fraunhofer Institute for Laser Technology ILT, www.ilt.fraunhofer.de

DQS certified by DIN EN ISO 9001, Reg.-No.: DE-69572-01

Fraunhofer Institute for Laser Technology ILT, www.ilt.fraunhofer.de

DQS certified by DIN EN ISO 9001, Reg.-No.: DE-69572-01

Sub

ject

to

alt

erat

ion

s in

sp

ecifi

cati

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s an

d o

ther

tec

hn

ical

info

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. 08/

2018

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3 CO laser cut in 1 mm thick soda-lime glass

(top view), v = 10 mm/s, P = 95 W, p = 0.8 bar,

nitrogen.

Results

Sections were produced from a 1 mm thick flat sample of

soda-lime glass at a speed of 10 mm/s, an average CO laser

power of 95 W and 0.8 bar N2 cutting gas pressure. The cut

edges are rough, but the glass sample does not show the

shell-like cracks typical of CO2 cutting.

Applications

As an alternative to CO2 laser radiation, CO lasers with a

wavelength of 5.5 μm can be used to process many non-

metallic materials with similar processing results. Conspicuous

differences are found when cutting soda-lime glass: While

glass absorbs the CO2 laser radiation only in a very thin, near-

surface layer and cracks as a result of the resulting stresses,

the CO radiation is coupled over the entire sample thickness

because of the greater optical penetration depth so that a

largely crack-free kerf arises. Thus, CO lasers could be applied

for the cutting of thin glass sheets.

Contact

Dipl.-Phys. Gerhard Otto

Telephone +49 241 8906-165

[email protected]

Dr. Alexander Olowinsky

Telephone +49 241 8906-491

[email protected]

Task

Since the eighties, CO2 lasers emitting at 10.6 μm have been

established industrially as high-performance components

for material processing among laser beam sources with

wavelengths in the mid-infrared range (3 to 50 μm). Above

all they are used for cutting and welding aluminum and steel

as well as for processing many non-metallic materials, which

usually have a high absorption capacity in the infrared range.

Apart from the specific gas mixture, CO lasers have a similar

structure to CO2 lasers, but emit at 5.5 μm in the mid-infrared

range. Fraunhofer ILT is examining a CO-based laser process

on various non-metallic materials, among others, soda-lime

glass.

Method

The CO laser investigated here has been combined with a

telescope for beam widening, a focusing lens with a focal

length of 127 mm and two xy-linear axes to form a processing

unit. The jet path is purged with dry air or nitrogen because

the absorption of the water vapor contained in ordinary air

distorts or expands the laser beam (thermal blooming). The

cutting gas nozzle is fed with N2 and has a diameter of 2 mm;

the distance to the workpiece is 2 mm.

CUTTING SODA-LIME GLASS WITH CO LASER RADIATION

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