Cutler-Hammer NEMA Contactors & Starters Thermal ... January 2001 Vol. 2, Ref. No. 10053] NEMA...
Transcript of Cutler-Hammer NEMA Contactors & Starters Thermal ... January 2001 Vol. 2, Ref. No. 10053] NEMA...
Cutler-HammerJanuary 2001Vol. 2, Ref. No. 10053]
NEMA Contactors & StartersThermal Overload RelaysFreedom Line
33-37
Table 33-74. Standard Trip — Class 20 Heater SelectionOverloadRelay Size
Motor Full Load Ampere RatingDial PositionA B C D
CatalogNumber(Includes3 HeaterPacks) ©
PriceU.S. $
For Use with NEMA Sizes 00-0 Series C, NEMA Sizes 1 - 2 Series B;IEC Sizes A - F Series C, IEC Sizes G - K Series B32Aor75A
.254
.375
.560
.8141.20
1.792.153.234.556.75
9.1414.018.723.5
.306
.452
.676
.9831.45
2.162.603.905.508.17
10.816.922.728.5
.359
.530
.7911.151.71
2.533.044.566.459.58
12.419.926.733.5
.411
.607
.9071.321.96
2.903.495.237.40
11 .0
14.022.830.738.5
H2001B-3H2002B-3H2003B-3H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3H2009B-3H2010B-3H2011B-3H2012B-3H2013B-3H2014B-3
30.5030.5030.5030.5030.5030.5030.5030.5030.5030.5030.5030.5030.5030.50
For Use with NEMA Size 2, IEC Sizes G - K Only — Series B75A 29.0
39.653.9
34.045.560.9
39.151.567.9
44.157.474.9
H2015B-3H2016B-3H2017B-3
30.5030.5030.50
For Use with NEMA Sizes 3-4, IEC Sizes L - N Only — Series A105Aor144A
8.01 1 . 414.318.024.6
33.545.762.284.7
106.0
9.212.815.720.227.637.551.269.795.0
118.0
10.314.317.422.330.5
41.556.777.1
105.0131.0
1 1 . 515.719.024.533.4
45.662.184.6
115.0144.0
H2025-3H2026-3H2027-3H2018-3H2019-3H2020-3H2021-3H2022-3H2023-3H2024-3
30.5030.5030.5030.5030.5030.5030.5030.5030.5030.50
For Use with Size 5 Starters — Series B and IEC P, R and S with 300/5 CT32A© 49
72107129194
5987130156234
69103152182274
79118174209—
H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3
30.5030.5030.5030.5030.50
For Use with Size 6 Starters Only — Series B and IEC T - V with 600/5 CT32A® 144
215258388
174259312468
205304365547
235348419627
H2005B-3H2006B-3H2007B-3H2008B-3
30.5030.5030.5030.50
For Use with Size 7 Starters Only — Series B and IEC W - X with 1000/5 CT32A® 163
240358430646
197290432520780
230342506608912
264392580698—
H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3
30.5030.5030.5030.5030.50
For Use with Size 8 Starters Only — Series B and IEC Z with 1500/5 CT32A® 244
360537645969
2954356487801170
3455137599121368
3965888701047—
H2004B-3H200SB-3H2006B-3H2007B-3H2008B-3
30.5030.5030.5030.5030.50
© Heater packs are shipped 3 to a carton. Catalog Numbers and pricesare for 3 heater packs.
© Sizes 5-8 and IEC P - Z use the 32A overload relay with currenttransformers. —
Table 33-75. Fast Trip — Class 10 Heater SelectionOverloadRelay Size
Motor Full Load Ampere RatingDial PositionA B C D
CatalogNumber(Includes3 HeaterPacks) ®
PriceU.S. S
For Use with NEMA Sizes 00-0 Series C, NEMA Sizes 1 - 2 Series B;IEC Sizes A - F Series C, IEC Sizes G - K Series B32Aor75A
.260
.384
.570
.8461.28
1.922.303.384.967.07
9.6014.418.723.5
.313
.464
.6881.021.55
2.332.794.106.038.58
1 1 . 217.521.827.3
.367
.543
.8061.201.83
2.743.284.827.09
10.1
12.820.725.031.0
.420
.623
.9241.372.10
3.153.775.548.16
11 .6
14.423.828.134.8
H2101B-3H2102B-3H2103B-3H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3H2109B-3H2110B-3H2111B-3H2112B-3H2113B-3H2114B-3
30.5030.5030.5030.5030.5030.5030.5030.5030.5030.5030.5030.5030.5030.50
For Use with NEMA Size 2, IEC Sizes G - K Only — Series B75A 28.3
36.653.8
32.642.360.8
37.048.167.9
41.353.874.9
H2115B-3H2116B-3H2117B-3
30.5030.5030.50
For Use with Size 5 Starters Only — Series B and IEC P, R and S with 300/5 CT32A® 51
77115138203
6193140167246
72110164197289
82126189226—
H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3
30.5030.5030.5030.5030.50
For Use with Size 6 Starters Only — Series B and IEC T - V with 600/5 CT32A® 154
230276406
186280335492
220329394578
252378452—
H2105B-3H2106B-3H2107B-3H2108B-3
30.5030.5030.5030.50
For Use with Size 7 Starters Only — Series B and IEC W - X with 1000/5 CT32A® 169
256384460676
204310466558820
240366543656—
274420630754—
H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3
30.5030.5030.5030.5030.50
For Use with Size 8 Starters Only — Series B and IEC Z with 1500/5 CT32A® 254
3845766901014
3064656998371230
360549822984—
4116309451131—
H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3
30.5030.5030.5030.5030.50
® Heater packs are shipped 3 to a carton. Catalog Numbers and pricesare for 3 heater packs.
© Sizes 5-8 and \ECP-Z use the 32A overload relay with currenttransformers.
Discount Symbol. 1CD1C
CAT.201.01.T.E For more information contact Cutler-Hammer at: www.ch.cutlar-hammer.coni/catalog F.T-iy
34-42 IEC Contactors & StartersInterchangeable Heater Overload RelaysFreedom Line
Cutler-HammerJanuary 2001
Vol. 2, Ref. No. [0224]
Table 34-76. Standard Trip — Class 20OverloadRelay Size
Motor Full Load Ampere RatingDial PositionA B C D
CatalogNumber(Includes 3HeaterPacks)
PriceU.S. $
For Use with NEMA Sizes 00-0 Series C, NEMA Sizes 1 - 2 Series B;IEC Sizes A - F Series C, IEC Sizes G - K Series B32Aor75A
.254
.375
.560
.8141.20
1.792.153.234.556.75
9.1414.018.723.5
.306
.452
.676
.9831.45
2.162.603.905.508.17
10.816.922.728.5
.359
.530
.7911 .151.71
2.533.044.566.459.58
12.419.926.733.5
.411
.607
.9071.321.96
2.903.495.237.40
11.0
14.022.830.7.38.5
H2001B-3H2002B-3H2003B-3H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3H2009B-3H2010B-3H2011B-3H2012B-3H2013B-3H2014B-3
30.5030.5030.5030.5030.50
30.5030.5030.5030.5030.5030.5030.5030.5030.50
For Use with NEMA Size 2, IEC Sizes G - K Only — Series B75A 29.0
39.653.9
34.045.560.9
39.151.567.9
44.157.474.9
H2015B-3H2016B-3H2017B-3
30.5030.5030.50
For Use with NEMA Sizes 3-4, IEC Sizes L - N Only — Series A105Aor144A
8.01 1 . 414.318.024.6
33.545.762.284.7
106.0
9.212.815.720.227.6
37.551.269.795.0
118.0
10.314.317.422.330.5
41.556.777.1
105.0131.0
1 1 . 515.719.024.533.4
45.662.184.6
115.0144.0
H2025-3H2026-3H2027-3H2018-3H2019-3H2020-3H2021-3H2022-3H2023-3H2024-3
30.5030.5030.5030.5030.5030.5030.5030.5030.5030.50
For Use with Size 5 Starters — Series B and IEC P, R and S with 300/5 CT32A© 49
72107129194
5987130156234
69103152182274
79118174209—
H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3
30.5030.5030.5030.5030.50
For Use with Size 6 Starters Only — Series B and IEC T - V with 600/5 CT32A® 144
215258388
174259312468
205304365547
235348419627
H2005B-3 IH2006B-3H2007B-3H2008B-3
30.5030.5030.5030.50
For Use with Size 7 Starters Only — Series B and IEC W - X with 1000/5 CT32A© 163
240358430646
197290432520780
230342506608912
264392580698—
H2004B-3H2005B-3H2006B-3H2007B-3H2008B-31
30.5030.5030.5030.5030.50
For Use with Size 8 Starters Only — Series B and IEC Z with 1500/5 CT32A® 244
360537645969
2954356487801170
3455137599121368
3965888701047—
H2004B-3S,H2005B-3 1H2006B-3 rH2007B-3H2008B-3,
30.5030.50
i 30.50' 30.5030.50
® Sizes 5-8 and IEC P - Z use the 32A overload relay with currenttransformers.
Table 34-77. Fast Trip — Class 10OverloadRelay Size
Motor Full Load Ampere RatingDial PositionA B C D
CatalogNumber(Includes 3HeaterPacks)
PriceU.S. S
For Use with NEMA Sizes 00-0 Series C, NEMA Sizes 1 - 2 Series B;IEC Sizes A - F Series C, IEC Sizes G - K Series B32Aor75A
.260
.384
.570
.8461.28
1.922.303.384.967.07
9.6014.418.723.5
.313
.464
.6881.021.55
2.332.794.106.038.58
11 .217.521.827.3
.367
.543
.8061.201.83
2.743.284.827.09
10.1
12.820.725.031.0
.420
.623
.9241.372.10
3.153.775.548.16
11.6
14.423.828.134.8
H2101B-3H2102B-3H2103B-3H2104B-3H2105B-3H2106B-3H2107B-3H2T08B-3H2109B-3H2110B-3H2111B-3H2112B-3H2113B-3H2114B-3
30.5030.5030.5030.5030.50
30.5030.5030.5030.5030.5030.5030.5030.5030.50
For Use with NEMA Size 2, IEC Sizes G - K Only — Series B75A 28.3
36.653.8
32.642.360.8
37.048.167.9
41.353.874.9
H21T5B-3H2116B-3H2117B-3
30.5030.5030.50
For Use with Size 5 Starters Only — Series B and IEC P, R and S with 300/5 CT32A® 51
77115138203
6193140167246
72110164197289
82126189226—
H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3
30.5030.5030.5030.5030.50
For Use with Size 6 Starters Only — Series B and IEC T - V with 600/5 CT32A© 154
230276406
186280335492
220329394578
252378452—
H2105B-3H2106B-3H2107B-3H2108B-3
30.5030.5030.5030.50
For Use with Size 7 Starters Only — Series B and IEC W - X with 1000/5 CT32A® 169
256384460676
204310466558820
240366543656—
274420630754—
H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3
30.5030.5030.5030.5030.50
For Use with Size 8 Starters Only — Series B and IEC Z with 1500/5 CT32A© 254
3845766901014
3064656998371230
360549822984—
4116309451131—
H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3
30.5030.5030.5030.5030.50
© Sizes 5 - 8 and IEC P - Z use the 32A overload relay with currenttransformers.
Note: Heater packs are shipped 3 to a carton. Catalog Numbers andprices are for 3 heater packs.
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD1C
F:T- For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog CAT.201.01.T.E
33-32 NEMA Contactors & StartersThermal Overload RelaysFreedom Line
Cutler-HammerJanuary 2001
Vol. 2, Ref. No. [0048]
ContentsDescription Page
Thermal Overload RelaysProduct Description. . . . . . . 33-32Features . . . . . . . . . . . . . . . . 33-32Operation . . . . . . . . . . . . . . . 33-32Technical Information . . . . . 33-32Technical Data . . . . . . . . . . . 33-33Factory Modifications . . . . . 33-34Accessories . . . . . . . . . . . . . 33-34Replacement Parts. . . . . . . . 33-34Dimensions . . . . . . . . . . . . . 33-35Product Selection . . . . . . . . 33-36Heater Pack Selection . . . . ..33-36
32A OverloadCat. No. C306DN3B
Product DescriptionC306 Overload Relays are designed foruse with CE or CN non-reversing andreversing contactors. Four sizes areavailable for overload protection upto 144A.
Features• Selectable Manual or Automatic
Reset operation.• Interchangeable Heater Packs
adjustable ±24% to match motorFLA and calibrated for use with 1.0and 1 . 1 5 service factor motors.Heater packs for 32A overload relaywill mount in 75A overload relay —useful in derating applications suchas jogging.
• Class 10 or 20 heater packs.• Load lugs built into relay base.• Bimetallic, ambient compensated
operated. Trip free mechanism.• Electrically isolated NO-NC contacts
(pull RESET button to test).• Overload trip indication.
• Shrouded or fingerproof terminalsto reduce possibility of electricalshock.
• Meets UL 508 single-phasingrequirements.
• UL listed, CSA certified, NEMAcompliance and CE mark.
OperationC306 Overload Relay Setting
1.0ServiceFactor
Example of 12.0 FLA setting forheater pack number H2011B showing
position for 1.0 or 1 .15service factor motors.
Figure 33-17. FLA Dial Adjustment
For motors having a 1 . 1 5 service fac-tor, rotate the FLA adjustment dial tocorrespond to the motor's FLA rating.
Estimate the dial position when themotor FLA falls between two lettervalues as shown in the example.
For motors having a 1.0 service factor,rotate the FLA dial one-half positioncounterclockwise (CCW).
Example of setting formanual reset.
Figure 33-18. Manual/Automatic Reset
The overload relay is factory set at Mfor manual reset operation. For auto-matic reset operation, turn the resetadjustment dial to the A position asshown in the illustration.
Automatic reset is not intended fortwo-wire control devices.
Test for Trip IndicationTo test overload relay for trip indica-tion when in manual reset, pull out theblue reset button. An orange flag willappear indicating that the device hastripped. Push reset button in to reset.
Warning —To provide continued pro-tection against fire or shock hazard,the complete overload relay must bereplaced if burnout of the heaterelement occurs.
Technical InformationGeneral"Overload relays are provided to pro-tect motors, motor control apparatusand motor-branch circuit conductorsagainst excessive heating due tomotor overloads and failure to start.This definition does not include:1) motor circuits over 600V, 2) shortcircuits, 3) ground faults and 4) firepump control." (NEC Art. 430-31)
Time Current CharacteristicsThe time-current characteristics of anoverload relay is an expression of per-formance which defines its operatingtime at various multiples of its currentsetting. Tests are run at UnderwritersLaboratories (UL) in accordance withNEMA Standards and the NEC. ULrequires:
• When tested at 100 percent of itscurrent rating, the overload relayshall trip ultimately.
• When tested at 200 percent of itscurrent rating, the overload relayshall trip in not more than 8minutes.
• When tested at 600 percent of thecurrent rating, the overload relayshall trip in not more than 10 or 20seconds, depending on the Classof the relay.
"Current Rating" is defined as theminimum current at which the relaywill trip. Per NEC, an overload mustultimately trip at 125% of FLA current(heater) setting for a 1 . 1 5 service factormotor and 115% FLA for a 1.0 servicefactor motor.
"Current Setting" is defined as the FLA(Full Load Amperes) of the motor andthus the overload heater pack setting.
Example: 600% of current rating isdefined as 750% (600 x 1.25) of FLAcurrent (heater) setting for a 1 .15 ser-vice factor motor. A 10A heater settingmust trip in 20 seconds or less at 75Amotor current for a Class 20 relay.
F.T'N For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog CAT.201.01.T.E