Customized cutting tools produce optimal · TTT Technology Corp. TTT Technology Corp. is a member...
Transcript of Customized cutting tools produce optimal · TTT Technology Corp. TTT Technology Corp. is a member...
We have been manufacturing cutting tools for different industries for decades. Over the years, we have done business globally and built up a solid experience of machinery and raw materials in various environments. The foundation of our expertise is the impressive portfolio we have achieved from that experience in tandem with our continuous research and development work. The result is a customized cutting tool that attains maximum efficiency. Customer satisfaction is our primary objectiveNothing is more important to us than making sure that our products and services meet customer expectations. This means customized, cost-efficient cutting tools that are tailored to our clients’ operations and that work and produce excellent results, regardless of the conditions.
Customized cutting tools produce optimal end resultsThe efficiency of a cutting tool is measured in terms of the quality of the end product and the total cost to produce it. We maximize tool performance by customizing cutting tools for specific applications. This expertise tangibly improves the productivity of any cutting operation.
Maximize your productivity with our customized cutting toolsOur Total Cutting Solution Program and Cutting Tool Maintenance & Training Programs cover all your cutting operations and, in short, help you to boost your profitability.
Our quality is assured through the ISO 9001 Quality System.
WE KNOW YOUR CUTTING PROCESS
TTT Technology Corp.TTT Technology Corp. is a member of TKM Group. It is one of the leading manufacturers of high-quality customized cutting tools, wear parts and related services for the wood-working industry. Leading end-users around the world in the sawmill, pulp, plywood and veneer industries, along with major OEMs, have relied on TTT solutions for over 50 years. TTT’s cutting tools are used worldwide in around 50 countries.
TTT produces cutting tools for all machine types, makes and models. In addition to its own production, TTT sells and repairs machine knives and machine elements that are manufactured in TKM Group’s other factories for paper, metal, plastics, rubber and recycling industries.
TKM GroupTKM is a group of companies that operates globally and has pioneered the manufacturing of high-quality industrial knives for more than 100 years.
The company was founded as trading firm in 1863. The production of machine knives began in 1908. The registered office of the group, which cultivates worldwide business relations, is located in Remscheid, Germany. The group has production sites in Germany, Austria, Finland and China.
Under the TKM Group’s umbrella, more than a dozen companies in 11 countries across Europe, America and Asia operate internationally as well as numerous marketing and service companies.
Continuous research regarding the further development of materials and production processes, as well as decades of experience, have made the TKM Group a global player and one of the world’s greatest knife specialists.
DEBARKING / BUTT-END REDUCTION
CANTER CHIPPING / PRE-CUTTING RE-CUTTING
PROFILING / EDGING TRIMMING CHIPPING SERVICE
Butt-end Reducer Knives Canter Chipper Knives Circular Saw Blades, Vario Circular Saw Blades (profiling) Circular Saw Blades (trimming) Chipper Knives Service Contracts
Chipper Knives Canter Saw Blades Circular Saw Blades, Traditional Circular Saw Blades (edging)
Sawmaster +
Sawmaster Switch
MACHINE KNIVES, SAWS AND PARTS FOR THE SAWMILL INDUSTRY
TTT manufactures superior quality machine knives and saws for all cross-cutting and ripping applications. TTT tools are used for cutting anything from frozen wood to tropical hardwoods and to dry or green softwoods.
A first-class cutting tool is the key to high-quality sawn goods, dimensional accuracy and a smooth surface. Finding the optimal solutions for highly diverse requirements calls for in-depth experience and expertise. Manufacturing must represent a combination of the perfect choice of raw materials, correct heat treatment and precise design. Only this can lead to impact-resistant, hard and durable cutting tools, and the production machinery being used economically.
Over the years, TTT has worked in close cooperation with leading OEMs and end-users around the world and has accumulated a broad range of knowledge and experience when it comes to machinery and wood species in various environments. Our expertise, covering different process conditions in areas ranging from the Nordic countries to the tropics, enables us to tailor-make cutting tools according to all customer specifications and for all specific applications.
TTT’s manufacturing processes and after-sales service are designed to yield optimal results for the end-user and thus generate better productivity for all wood cutting operations.
MACHINE KNIVES AND WEAR PARTS FOR THE PULP INDUSTRY
TTT manufactures high-quality knives and wear parts for all the requirements of pulp production. TTT tools are used in all chipping conditions.
Tool performance is an important factor in any chipping operation. One of the most important requirements of pulp production is to produce the desired chip size and a minimal amount of pin chips and fine particles. This is impossible to achieve without high-grade wear-resistant knives and wear parts. The correct hardness and the very best raw materials are important factors for a superior chipping process. TTT maximizes tool performance by customizing knives and wear parts for each application.
TTT’s wide product line helps you through the entire production process. With decades of experience and
cooperation with leading OEMs and end-users, we have developed manufacturing methods that guarantee first-class quality for end products as well as durability and impact strength of all our products.
TTT’s factory, manufacturing processes and after-sales service have all been designed to provide optimal tools for the end-user. TTT Super Cut steel is developed especially for conditions where extreme wear-resistance is of crucial importance. We are also experts at reconditioning wear plates, segments and anvils for chippers.
For chippers, TTT also provides its own TTT Cassette Knife System that is suitable for all disc chippers. Thanks to the ingenious design, our customers have achieved lower knife system maintenance costs and more uptime for chipping.
CROSS-CUTTING OF LOGS BARK TREATMENT CHIPPING PULP MILL PULP SHEET CUTTING SERVICE
Circular Saw Blades Shredder Knives Chipper Knives & Backlists Rotary Feeder Knives Sheeter Knives & Bed Knives Service Contracts
Springtooth Saw Blades Crusher Knives Counter Knives Slitter Knives
Reconditioning Anvils Anvils & Reconditioning
Reconditioning Wear Plates & Reconditioning
Knife Holders & Knife Clamps
Machine Parts
Hard Coating for Machine Parts
MACHINE KNIVES AND PARTS FOR THE PLYWOOD & VENEER INDUSTRY
TTT provides a comprehensive range of top-of-the-line machine knives and knife-related components for the plywood and veneer industry. Our product line covers tools for every production phase: from log cutting to peeling and slicing.
The key component when slicing or peeling wood is a high-performance cutting tool, because the quality and performance of the tool have a decisive impact on the quality and usability of the finished product, as well as on the cost-efficiency and profitability of production. The composition and properties of wood vary a great deal, which is why cutting it requires a custom solution. The knife must produce veneers to a uniform thickness with blemish-free surfaces. TTT’s modern and flexible facilities are designed to produce high-quality knives with special dimensions according to customer
requirements. Specially selected tool steel and computer controlled heat treatment, along with CNC machining, guarantees a tough wear resistance, a dimensional precision of tools and thus superior cutting performance and quality of end products.
The world-class durability and productivity of our knives is based on decades of experience and cooperation with customers as well as global collaboration in tool development with many leading OEMs.
TTT’s factory, manufacturing processes and after-sales service have all been designed to provide optimal tools for the end-user. Our TTT steel is developed especially for veneer knives. We are also experts at reconditioning these knives.
CROSS-CUTTING PEELING/SLICING CLIPPING CHIPPING SERVICE
Circular Saw Blades Rotary Lathe & Veneer Slicer Knives Clipper Knives Chipper Knives Service Contracts
Springtooth Saw Blades Pressure Bars Anvils
Reconditioning Score Knives
FEEDER PRINTINGLENGTH CUTTING CROSS-CUTTING
FOLDING AND GUIDNING TRIMMING
PACKING STATION SERVICE
PAPE
R
Cut-off Knives Top Slitter Knives Sheeter Knives Service / Repairs
Bottom Slitter Knives Doctor Blades On-site Advice
Multi Knife Blocks Coater Blades Training Seminars
Circular Dished Knives Chipper Knives Logistics-Concept
Guillotine Knives
TISS
UE
PAPE
R
Cut-off Knives Top Slitter Knives Log Saw Blades Service / Repairs
Bottom Slitter Knives Grinding Wheels On-site Advice
Multi Knife Blocks Core / Crush Cutting Knives Training Seminars
Circular Dished Knives Band Knives Logistics-Concept
Perforation Blades Handkerchief Knives
Anvil Blades Creping Blades
Lubrication Systems
PACK
AG
ING
Cut-off Knives Pre-ground Doctor Blades Upper Circular Knives Guillotine Knives Foil Cutting Knives Service / Repairs
Stable Doctor Blades Lower Circular Knives Cutting Knives On-site Advice
Combination Doctor Blades Circular Perf. Knives Perforation Knives Doctor Blade Analysis
FlexoTip Logistics-Concept
Ink Knives
Wash-up Blades
POST
PRES
S PR
INTI
NG Cut-off Knives Pre-ground Doctor Blades Upper Circular Knives Guillotine Knives Jaw Blades Rotation Milling Tools Service / Repairs
Stable Doctor Blades Lower Circular Knives Cutting Knives Tucker Blades Three Way Trimmer Knives On-site Advice
Combination Doctor Blades Circular Perf. Knives Perforation Knives Guide Bars Cutting Sticks Doctor Blade Analysis
FlexoTip Scoring Circular Knives SurePerf Gripper / Support Plates Trimmer Knives Logistics-Concept
Ink Knives Cutting Bars Conductor Bars Rotation Cutting Tools
Wash-up Blades Pressure Bars Flock Tape Folding Knives
Knife Box Tension Rollers Perforation Blades
Cross-cut Knives Folder Pin Exercise Book Knives
MACHINE KNIVES AND PARTS FOR THE PAPER INDUSTRY
TKM Group is among the world leaders in manufacturing knives and blades for all applications in the paper and paper processing industries. Our product range includes the right knife for an industry’s every need. Dedication to ongoing research and development work, as well as strict quality control, guarantee you excellent value.
As a premium producer of such tools, the TKM Group is constantly striving to improve its services and in particular to invest in quality. All products are strictly manufactured to the latest OEM standards or customer requirements. So the cutting tools we sell are world-class, which is why many major machine suppliers trust them.
SCRAP YARDHOT CROSS-CUTTING
LENGTH CUTTING TRIMMING
LENGTH CUTTING CROSS-CUTTING SERVICE
HO
T M
ILL
Scrap Yard Shear Blades Straight Knives Rotary Slitter Knives Rotary Slitter Knives Straight Knives Service / Repairs
Liners Profile Shear Blades On-site Advice
Crop Shears Training Seminars
Slap Shears Logistics-Concept
Different Knives for Hot Mills
COLD
RO
LLIN
G M
ILL
Liners Rotary Slitter Knives Straight Knives Straight Knives Service / Repairs
Rotary Slitter Knives On-site Advice
Rubber Bonded Spacers Training Seminars
Spacers Logistics-Concept
Tooling for Overwarm Separators
Lightweight Spacers
Scrap Chopper Knives
STEE
L SE
RVIC
E CE
NTE
R
Rotary Slitter Knives Straight Knives Service / Repairs
Rubber Bonded Spacers Shear Blades On-site Advice
Spacers Training Seminars
Split Spacers Logistics-Concept
Tooling for Overwarm Separators
DYNABLOC Quill Assemblies
Lightweight Spacers
Software for Computer Set-ups
NO
N-F
ERRO
US
IND
UST
RY
Polished Rotary Slitter Knives Straight Knives Service / Repairs
Rubber Bonded Spacers On-site Advice
Spacers Training Seminars
Scrap Chopper Knives Logistics-Concept
KSF Microplan Polishing Machine
MACHINE KNIVES FOR THE METAL INDUSTRY
Modern technology used in manufacturing and converting steel and non-ferrous metals has posed some problems for the cutting process. Heat treatment, high precision machining and choosing just the right material are the key to solving these problems.
The state-of-the-art technology and equipment used, together with experience and rationalization, make sure that the knives we sell are able to meet the market’s current needs.
SCRAP YARD CRUSHING LENGTH CUTTING CROSS-CUTTING SERVICE
PLA
STIC
Granulator Knives Circular Knives Sheeter Knives Service / Repairs
Stable Fibre Blades On-site Advice
Stable Fibre Cutting Knives Training Seminars
Logistics-Concept
RU
BBER
Shredder Blades Circular Knives Shear Blades for Steelcord Service / Repairs
Granulator Knives Score Cutter / Circular Knives Straight Knives On-site Advice
Training Seminars
Logistics-Concept
REC
YCL
ING
Scrap Yard Shear Blades Shredder Blades Fly and Bed Knives Service / Repairs
Granulator Knives Pressure Lips On-site Advice
Knife Holders Training Seminars
Logistics-Concept
MACHINE KNIVES FOR THE PLASTICS, RUBBER & RECYCLING INDUSTRY
TKM Group’s specialists know all the granulating systems, mills and recycling installations. The finest high quality steel grades, selected with great accuracy, are the starting point for granulator knives. From tough medium alloy tool steel, to long life high carbon high chrome steel, all the way to
powder metallurgical high speed steel and tungsten carbide – all these raw material possibilities are explored.
Close contacts to OEMs and end-users all over the world secure TKM Group’s position as a market leader.
FLAME SPRAYCOMBUSTION, WIRE
FLAME SPRAYCOMBUSTION, SELF FLUXING POWDERS
ELECTRIC ARC SPRAY,WIRE
AIR PLASMA SPRAY, POWDER
HIGH VELOCITY OXY-FUEL SPRAY, POWDER
PRO
DU
CT
Conveyor Idles Wear Plates Conveyor Idles Shafts Rolls
Rolls Knife Holders Rolls Wear Plates Wear Plates
Cylinders Shafts Repair Works Sleeves Wear Parts
Repair Works Wear Parts Friction Coatings Valve Parts Sleeves
Sleeves Electrical Insulations Wear Plates (Balls)
Valve Parts Thermal Barrier Coatings
MA
TERIA
L Pure Metals Cobalt Metal Allows Metal Allows Metal Allows
Allows Nickel Metal Allows with Carbines Oxide Ceramic Carbine Powder
Metal Allows Metal Allows Metal Powders Metal Powders
Metal Powders Metal Powders
Min 0.1 Min 0.1 Min 0.1 Min 0.1 Min 0.05
Max 3.0 Max 1.5 Max 3.0 Max 0.8 Max 0.4
HARD COATING
Through hard coating, the properties of different materials are modified, combined and improved. Machine components can be given a far greater wear-resistance to mechanical and chemical wear. Other desirable characteristics can also be imparted to a component piece with hard coating. The technique is equally suitable for pre-treating new parts or reconditioning used components. By hard coating it is possible to restore the original dimensions to worn parts.
It pays to rely on experience – and coatings are no exception! Our expert technical staff will gladly help you apply hard coating technology to satisfy your requirements. We have a long history of cooperation with various sectors of industry and we also keep in close touch with the Materials Technology Department at the Tampere University of Technology and the research work it pursues. Our personnel, methods and equipment are the finest available.
THICKNESSLIMIT
ELECTRODE
WIRE
POWDER
COATING MATERIALS THERMAL SPRAY GUN PARTICLE ACCELERATION IMPACT SHAPESHIFT &COOLING DOWN
THERMAL SPRAYING
TTT provides tailored maintenance and regrinding services for knives and blades as well as reconditioning services for wear plates and other wear parts, including complete knife systems. All this translates into lower overall costs and improved profitability for the customer.
Our service program can make sure that you get the most out of your machinery investment. Maintaining good tool performance requires regularly scheduled servicing. Appropriate service intervals vary depending on your equipment and the quality of wood. TTT’s experts can help to optimize your service intervals. Systematic professional maintenance performed by TTT will extend the useful life of your cutting tools considerably.
TTT can offer you a complete service package that also provides brand new replacements for your old tools and wear parts promptly upon request. TTT’s Cutting Tool Maintenance & Training Programs for clients are tailored to customer needs as well.
TTT Service Line:
• Knife and Blade Maintenance
• Regrinding Service
• Wear Parts Reconditioning
MAINTENANCE, REGRINDING AND RECONDITIONING
TTT TECHNOLOGY CORP.P.O Box 51 (Jokiniementie 20)FI-37801 AKAAFINLAND
Tel. +358 201 240 288Fax +358 201 240 371
Email: [email protected]
www.tttgroup.com