Customer Support Services PARTS MANUAL - … · Customer Support Services PARTS MANUAL ... HARDWARE...
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Transcript of Customer Support Services PARTS MANUAL - … · Customer Support Services PARTS MANUAL ... HARDWARE...
ARCTIC SILVER QUIET DRIVE CROSS TRAINER 95X-0XXX-03
Customer Support Services
PARTS MANUAL rev 21 Nov 2008
2
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03REFERENCES S/N AXB100000 and up
OPERATION MANUAL M051-00K62-A107
SERVICE MANUAL M051-00K62-A149
TOUCH UP PAINT: SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN
0017-00008-0204 0017-00008-0205 0017-00008-0206
HARDWARE BAG AK62-00152-0001
PLUG IN OPTION 120/60 GK62-00002-0018
PLUG IN OPTION 240/50 UK GK62-00002-0019
PLUG IN OPTION 240v AUS GK62-00002-0020
PLUG IN OPTION 230/50 CONT GK62-00002-0021
UNLABELED PARTS DESCRIPTION PART NO. PLATE: DRIVEFRAME; CLAMP B 0K62-01104-0000 KIT: SERV; PLUG-IN; 230/50 CON BM GK62-00002-0021 CARD: WARRANTY COMMERCIAL + MO51-00K62-A107
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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03CONTENTS S/N AXB100000 and up Page
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4 HANDLEBARS AND BULLHORNS .................................................................................5 CONSOLE AND RELATED COMPONENTS....................................................................6 UPPER FRAME HARDWARE ..........................................................................................8 ROCKER ARMS AND PEDAL LEVERS ..........................................................................8 CRANK COVER AND LOWER CAPS..............................................................................10 LOWER FRAME SHROUDS AND HARDWARE..............................................................11 PEDAL LEVER COMPONENTS.......................................................................................12 PCB, BATTERY, REED SWITCH & BRACKET ...............................................................13 BEARING-INSERT ASSEMBLY.......................................................................................14 CRANK ARM PULLEY ASSEMBLY.................................................................................15 DRIVE MODULE ...............................................................................................................16 DRIVE MODULE HARDWARE.........................................................................................17 CABLES............................................................................................................................18 Note: The 95Xi comes with both Telemetry and LifePulse sensors.
4
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03Console Support & Deadshaft Covers S/N AXB100000 and up
2-Outside FrontDeadshaft Cover0K62-01013-00002-Outside RearDeadshaft Cover0K62-01012-0000
Right Inside Deadshaft Cover 0K62-01010-0000Left InsideDeadshaft Cover 0K62-01011-0000Front InsideDeadshaft Covers (2)0K62-01009-0000
Console Support AK62-00123-0000Console Support Cap 0K62-01030-0000Console SupportShroud 0K62-01023-0000Console SupportGrommets 0017-00042-0754
RightBullhorn Cover0K62-01007-0001LeftBullhorn Cover0K62-01008-0001
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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03Handlebars and Bullhorns S/N AXB100000 and up
Right HandlebarAK62-00086-0000
*Right BullhornAK62-00053-0001Left BullhornAK62-00054-0001
*Right Bullhorn Assembly consists of: AK62-00057-0001 Bullhorn, 0K62-01136-0000 Grip and 0K62-01199-0000 GasketLeft Bullhorn Assembly consists of: AK62-00058-0001 Bullhorn,0K62-01136-0000 Grip and 0K62-01199-0000 Gasket
Left HandlebarAK62-00087-0000Heart Rate CableAK61-00051-0001(one per handlebar)
HR Sensor KitGK20-00002-0005
Medallion BugAK58-00245-0000Bug Adaptor0K62-01034-0001
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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03Console & Related components S/N AXB100000 and up
CONSOLE OVERLAY/BEZEL/SWITCH LANGUAGEAK62-00329-0001 AK62-00191-0001 Eng + Met AK62-00329-0003 AK62-00191-0003 Ger/Met AK62-00329-0004 AK62-00191-0004 Spn/Met AK62-00329-0006 AK62-00191-0006 Jap/Met AK62-00329-0007 AK62-00191-0007 Frn/Met AK62-00329-0008 AK62-00191-0008 Ital/Met AK62-00329-0009 AK62-00191-0009 Dut/Met AK62-00329-0010 AK62-00191-0010 Port/Met AK62-00329-0014 AK62-00191-0014 Turk/Met
Overlay/Bezel/Switch(see chart below)
Polar PCBwith receiverAK39-00064-0000 Lower PCB
B084-92222-B000
Upper and LowerPCB mounting screws0017-00101-1650
Battery Door0K62-01026-0000
Polar CableAK39-00063-0000
Lower Display CableAK63-00038-0000
Programmed PCBA084-92219-A032A084-92221-A023 (JAP)
Console Casewith decalAK62-00142-0000
Console Case Screws0017-00101-1242
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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03Upper Frame Hardware S/N AXB100000 and up
Items Not Shown:
Accessory Tray 0K62-01022-0000
Mounting Screws (2) 0017-00101-1846
HandlebarMounting Screws0017-00101-1791(3 per side)
Bullhorn Screw Kit(includes 4 screws)GK62-00002-0042
Bullhorn CoverScrews0017-00101-1854
Outside DeadshaftCover Screws0017-00101-1796( 2 per side )
Inside DeadshaftCover Screws0017-00101-1796(2 per side)
4 - Console Mounting Screws0017-00101-1796
6 - Console SupportMounting Screws0017-00101-1791Console Support Shroud Mounting Screws0017-00101-1796
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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03Rocker Arms & Pedal Levers S/N AXB100000 and up
Left Pedal Lever AssemblyAK62-00235-0000
Right PedalLever AssemblyAK62-00236-0000
LF BugMedallion Assy.AK58-00245-0000
contents: Rocker Arms (2) Hardened Spacers (2)
Retaining Rings (2) Alcohol pad
Oilite Washers (2) Loctite 620
Rocker ArmsAK62-00002-0070Shaft Collar w/Screws0K61-01259-0000
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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03Crank Cover and Lower Caps S/N AXB100000 and up
Crank Cover0K61-03100-00022 - Mounting screws0017-00101-1837
Stabilizer Caps4 - 0K62-01003-0000
Front frame Cap0K62-01004-0000Mounting Screws(Located on front sides of Ladder Frame Cover)2- 0017-00101-1795
10
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03Lower Frame Shrouds & Hardware S/N AXB100000 and up
Leg LevelersAK62-00124-0000 Wheel/Bracket Assembly
AK62-00102-0000Mounting Screws(3 per assembly)0017-00101-1789
Ladder Frame Cover w/DecalAK62-00106-0000Mounting Screws (4)0017-00101-1795
Right Link Cover w/DecalAK62-00117-0000Left Link Cover w/DecalAK62-00118-0000Mounting Screws(6 per cover)0017-00101-1796
Rear Shroud AssemblyAK62-00223-0000Mounting Screws (4)0017-00101-1796
Shroud Panel0K62-01002-0002Mounting Screws(2 per side)0017-00101-1795
Leg LevelersAK62-00124-0000
Rocker Cover Kit(left or right, includes clip and mounting screw)GK62-00002-0066Mounting Screw0017-00101-1796
Right Inside Lever Joint Cover0K62-01040-0000
Right Inside Rocker Cover0K62-01037-0000
Left Inside Rocker Cover0K62-01038-0000
Outside Pedal Joint Cover(left or right)0K62-01035-0000Mounting Screw0017-00101-1836
Left Inside Lever Joint Cover0K62-01039-0000
“Left” and “Right” referto the orientation of a user while standing onthe pedals, facing theconsole.
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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03Pedal Lever Assembly Components S/N AXB100000 and up
Left Pedal0K62-01005-0000Right Pedal0K62-01006-0000
Pedal Mounting Hardware4 - Screw - 0017-00101-18054 - Washer-0017-00104-0469
Roller w/bearingAK62-00196-0001Shaft Collar0K62-01065-0000Washer0017-00104-0474Brass Washer0K47-01104-0000Anti-Lift Roller0K62-01191-0000Setscrew0017-00101-1803
Hex Nut0017-00103-0333
Right InsidePedal Cover0K62-01015-0000Left InsidePedal Cover0K62-01016-00005 - Mounting screws0017-00101-1796
Anti-Lift Track0K62-01208-00002 - Screws0017-00101-1836
Roller ExtrusionAK62-00197-00004 - Screws0017-00101-1789
Pedal/Rocker Shaft & BearingsOrder Kit GK62-00002-0001E-Ring 0017-00100-0107Thrust Washer0K47-01105-0000Brass Washer0K47-01104-0000 Note: Units with serial number AXB103351
or lower will require kit GK62-00002-0015when replacing either the tie rod assemblyor the crank extension for the first time.
Crank ExtensionMounting Bolt0017-00101-1907
Washer0017-00104-0479Nut0017-00103-0333
Control Link KitGK62-00002-0071(contains 2 control links,part nos. AK62-00384-0000)
Control Links (2)AK62-00384-0000
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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03PCB, Battery, Reed Switch & Bracket S/N AXB100000 and up
6V Battery0017-00003-0685
Power Control BoardB084-92218-D002PCB Mounting screws0017-00101-1838
PCB, Reed SwitchBattery Bracket0K62-01233-0000
Grommet (4)0017-00042-0821
Reed Switch118E-00001-0140Battery
Mounting screws0017-00101-1797
Reed SwitchMounting screws (2)0017-00101-1794
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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03Bearing-Insert Assembly – AK62-00299-0000 S/N AXB100000 and up
1” Bearing0K62-01221-0000
Bearing Flanges (2)0K62-01220-0000Service Kit- GK62-00002-0044
Includes: 1- crankshaft 2- bearings 2- sets of bearing flanges 4- nuts and washers Service Kit- GK62-00002-0045 Includes: 1 - intermediate shaft 2 - bearings 2- sets of bearing flanges 4- nuts and washers
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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03Crank Arm Pulley Assembly S/N AXB100000 and up
Crank arm weldAssemblyAK62-00205-0000
Magnet-StandoffAssemblyAK62-00186-0000
Poly-V Crank Pulley0K61-02409-0000
Magnet Mountingscrew0017-00101-1835washer0017-00104-0144
Retaining Ring0017-00100-0107
Crank armmounting bolt0017-00101-1849nut - 0017-00103-0334
Crankshaft Plate0K61-02302-0001
Crankshaft PlateMounting screws (4)0017-00101-1834
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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03Drive Module S/N AXB100000 and up
Poly-V MetricPulley0K35-01186-0007Pulley Setscrews0017-00101-2015
J8 FlexonicBelt0K62-01134-0000
Right Crank ArmWeld AssemblyAK62-00204-0000
Alternator-FlywheelAssemblyAK61-00250-0001Mando Alternator Brushes0017-00009-0895
Crankshaft0K62-01222-0000
Crank Arm-PulleyAssemblySee Page 14 forbreakdown
J10 Flexonic Belt0K62-01135-0000
Intermediate Shaft0K62-01223-0000
Resistor AssemblyIncludes PowerControl CableAK62-00260-0000
Bearing-InsertAssembly (4)See Page 13 forbreakdown
16
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03Drive Module Hardware S/N AXB100000 and up
Crank ArmMounting bolt0017-00101-1849nut0017-00103-0334
Alternator-FlywheelAssemblyMounting bolt0017-00101-0986Crankshaft
0K62-01222-0000
Square Machine Keys (2)0K53-01122-0000Setscrew0017-00101-2015
Alernator-flywheelmounting boltand nutbolt-0017-00101-1867nut-0017-00103-0332
Machine Key0K53-01183-0000
Retaining ring0017-00100-0107
Poly-V pulleymounting screwand washer0017-00101-18360017-00104-0465
Bearing-Insertmounting screw and nut0017-00101-18660017-00103-0341
17
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03Cables S/N AXB100000 and up
Power Control BoardB084-92218-D002
Upper Console BoardA084-92219-A016
LowerConsole BoardB084-92222-B000
REDBLUEYELLOWGREENWHITEBLACKBROWNORANGEGREYREDBLUEYELLOWGREENWHITEBLACKBROWNORANGEGREYREDBLUEYELLOWGREENWHITEBLACK
Vce
GND
REDWHITEBLACK
P1219 POS. UPPER KEYPAD
GNDSt4
P73POS.MINI FIT JR. POLAR RECEIVER
P124POS. MICROFIT
P524POS. MICROFIT
WHITEBLACKBLACKWHITE
4POS. MINI FIT JR.P4
RT SIGNALGNDGND
LT SIGNAL
P9RJ45CSAFE
P10 RJ45CARDIOTH.
P1110POS.BACKGROUNDDEBUGHOR.
NCNCRXDTXDVcardioCTSGNDVsysc
NCNCRXDTXDVcardioCTSGNDVsysc
DSBERRGNDBKPTGNDFREEZERESETDsiVccDsc P1
17POS.LOWER KEYPAD
St5St6
St4
St6
STARTGND
GND
GNDIO
St2
St2
St3
St1
St3
St1STARTGND
MAGNETREED SWITCH
N.C.N.C.
COM
3 POS. MINI FIT
P3
GNDVbat
RPM_REED
P212POS.MNL
RPM_ALT
VoltRVoltR
VoltRVoltVolt
GNDGNDGNDGNDFIELD
ORANGE
AC TAP
FIELDEXC
FIELD RTN
GND
Valt
YELLOW
BLK/WHT
BLKBLKBLK
POWER RES.2 x .75 OHM240W
RED/BLKRED/BLKRED/BLK
GREENGREENGREEN
6V
RED
BLK/PURPLE P113POS.KK-156
I6
I5
I4
I2
I1I3
I3
IO
I2
I4I5
St8I6
St5
St6I1
S98S108S118S128S138S148S158
LWR-CNSLD08D18D28D38D48D58D68D78
D88D98
D108D118D128D138D148D158
S9S10S11S12S13S14
S15
D0D1D2D3D4D5D6D7D8D9D10D11D12D13D14D15
S15
Main CableAK62-00093-0000
Power Control CableAK62-00092-0000
Console HRCableAK61-00052-0002
User Arm HR CablesAK61-00051-0001
Lower Console CableAK63-00038-0000
Polar w/latch Conn.CableAK39-00063-0000PolarPCB w/header CableAK39-00064-0000