Curriculum for Knitting Machine Operator
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Transcript of Curriculum for Knitting Machine Operator
1 | P a g e
Curriculum for Knitting Machine Operator
(Certificate Level - 6 months)
Code: VF51S004
2 | P a g e
Contents
Overall objective of the course 3 Assessment 47 Competencies gained after completion for the course 3 Module 1: Operate Single Knit Machine 47
Knowledge proficiency detail 4 Module 2:Repair yarn related faults at single knit machine 51
Job Opportunities available immediately and in future 4 Module 3:Operate Circular Double Knit Machine 53
Entry Requirement 4 Module 4:Repair yarn related faults at Double Knit Machine 57
Minimum qualification of trainer 4 Module 5:Operate V-Bed Flat Knit Machine 59
Medium of instruction 5 Module 6:Repair yarn-related faults at V-Bed Flat Knit 63
Timeframe of assessment 5 Module 7:Check the faults in fabric 65
Curriculum for Knitting Machine Operator 6 Module 8:Develop professionalism 67
Module 1: Operate Single Knit Machine 13 Module 9: Observe occupational health and safety practices 68
Module 2:Repair yarn related faults at single knit machine 19 Module 10: Communicate with co-workers 69
Module 3:Operate Circular Double Knit Machine 21 Module 11: Work in a team 70
Module 4:Repair yarn related faults at Double Knit Machine 27 Module 12: Manage time 72
Module 5:Operate V-Bed Flat Knit Machine 29 List of Machinery/Equipment/Tools 73
Module 6:Repair yarn-related faults at V-Bed Flat Knit 35 List of Consumable Material 75
Module 7:Check the faults in fabric 37 Reference Material 76
Module 8:Develop professionalism 40
Module 9: Observe occupational health and safety practices 41
Module 10: Communicate with co-workers 42
Module 11: Work in a team 43
Module 12: Manage time 45
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Overall objective of the Course
The objectives of this course are to:
Acquire the operating skill and knowledge of Knitting Machine Operator for single knit, double knit and V-Bed flat machine, repair and maintenance of minor faults and remedies.
Qualitative production of fabric.
Produce skilled manpower for Hosiery Industry in the field of Industrial Knitting Machine Operator.
Improve the Level of skill of workers in industry and increase the economic potential of the country.
Provide industry with workers whose scope with job knowledge and skills are identified.
Assist in human resources development by providing precise and assessed country’s skilled manpower quantitatively as well as qualitatively.
Provide technical and vocational training basis which reflects the requirements of industry.
Competencies gained after completion of the course
At the end of the course, the trainee must be able to attain the following competencies.
1. Operate Single Knit Machine
2. Repair yarn-related faults at single knit machine
3. Operate Circular Double Knit Machine
4. Repair yarn-related faults at Circular Double Knit Machine
5. Operate V-Bed Flat Knit Machine
6. Repair yarn-related faults at V-Bed Flat Knit Machine
7. Checks the faults in fabric
8. Develop Professionalism
9. Observe Occupational Health and Safety Practices.
10. Communicate with Co-Workers.
11. Understanding of the work ethics.
12. Work in Team Effectively.
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Knowledge Proficiency Details
On successful completion of course, the trainees must have acquired the following knowledge & skills:
Market awareness
Quality Standards
Fabric knitting Structures
Concepts of time and motion study
Fabric structure graphs
Fabric order details
Concepts of Time and Motion Study
Job Opportunities available immediately and in future
After completion of the training, candidates can find the employment opportunities in the following disciplines.
Machine Operator
Sr. Operator
Supervisor
Assistant Knitting Master
Knitting Master Entry Requirement
Intermediate Minimum qualification of trainer
2- Years Certificate 3- Years Industrial cum training experience. 6 month Certificate in Industrial knitting machine operator Course.
OR
B.Sc. Textile Engineering 2- Year Industrial cum Training Experience
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Medium of Instruction
English/Urdu
Timeframe of assessment
Duration of Course Six Months Total Hours 800 hrs Per Week Hours 40 hrs Per Day Hours 07 hrs (Friday 05 hrs)
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Overview about the program – Curriculum for Knitting Machine Operator
Module Title & Aim
Learning units Theory Days/hours
Workplace Days/hours
Total Hours
Module 1:
Operate Single Knit
Machine
Aim:
This module develops
competency to operate
single knit machine
LU-1 Carry out minor maintenance, cleaning etc LU-2 Adjust parts of machine i.e. CAM & GSM LU-3 Yarns are creeled and ends joined LU-4 Yarns are run through correct yarn-paths at operating tensions LU-5 Operate knitting Machines. LU-6 Monitor production for faults, and variations LU-7 Monitor machine for continuous functioning of all systems LU-8 Remove production from machines LU-9 Document production LU-10 Lubricate machines LU-11 Clean yarn paths, eyelets, knitting heads LU-12 Clean working environment
20 140 160
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LU-13 Overhaul machine
Module 2:
Repair yarn related
faults at single knit
machine
This module develops
competency to repair yarn
related faults at single knit
machine
LU-1 Fix press-offs of fabric LU-2 Rethread Incorrectly-positioned yarns LU-3 Join broken yarns or new ends LU-4 Reset machine for restart
10 45 55
Module 3:
Operate Circular Double
Knit Machine
Aim:
This module develops
competency
LU-1 Carry out minor maintenance, cleaning etc LU-2 Adjust parts of machine LU-3 Yarns are creeled and ends joined LU-4 Yarns are run through correct yarn-paths at operating tensions LU-5 Operate knitting Machines. LU-6 Monitor production for faults, and variations LU-7 Monitor machine for continuous functioning of all systems LU-8 Remove production from machines LU-9 Document production LU-10 Lubricate machines
20 140 160
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LU-11 Clean yarn paths, eyelets, knitting heads LU-12 Clean working environment LU-13 Overhaul machine
Module 4:
Repair yarn related
faults at Circular
Double Knit Machine
Aim:
This module develops
competency to repair yarn
related faults at double
knit machine
LU-1 Fix press-offs of fabric LU-2 Rethread Incorrectly-positioned yarns LU-3 Join broken yarns or new ends LU-4 Reset machine for restart
10 40 50
Module 5:
Operate V-Bed Flat Knit
Machine
Aim:
This module develops
competency to operate V-
Bed flat knit machine.
LU-1 Carry out minor maintenance, cleaning etc LU-2 Adjust parts of machine LU-3 Yarns are creeled and ends joined LU-4 Yarns are run through correct yarn-paths at operating tensions LU-5 Operate knitting Machines. LU-6 Monitor production for faults, and variations LU-7 Monitor machine for continuous functioning of all systems
20 140 160
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LU-8 Remove production from machines LU-9 Document production LU-10 Lubricate machines LU-11 Clean yarn paths, eyelets, knitting heads LU-12 Clean working environment LU-13 Overhaul machine
Module 6:
Repair yarn-related
faults at V-Bed Flat Knit
Machine
Aim:
This module develops
competency to repair yarn
related faults at V-Bed flat
knit machine.
LU-1 Fix press-offs of fabric LU-2 Rethread Incorrectly-positioned yarns LU-3 Join broken yarns or new ends LU-4 Reset machine for restart
10 40 50
Module 7:
Check the faults in
fabric
Aim:
This module develops
competency to analyse
fabric structure faults.
LU-1 Check Knitting hole LU-2 Check yarn break LU-3 Check Needle Break
LU-4 Check needle line because of needle problem LU-5 Check Sinker Line Lu-6 Check oil line
5 45 50
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LU-7 Check stains on fabric
Module 8:
Develop
professionalism
Aim:
This module develops
competency to work
professionally at
workplace
LU-1 Participate in Training
LU-2 Interact with colleagues
LU-3 Consult with experts
LU-4 Participate in skill test/ competition
10 10 20
Module 9:
Observe occupational
health and safety
practices
Aim:
This module develops
competency to observer
and follow occupational
health and safety
practices
LU-1 Observe health, safety and security related procedures LU-2 Follow workplace health safety and security requirements LU-3 Follow planning , organizing and safe work techniques Identify and evaluate potential hazards LU-4 Deal with hazardous or emergency situations
15 10 25
Module 10:
Communicate with co-
workers
Aim:
This module develops
competency to
communicate with co-
workers effectively
LU-1 Adopt effective Communication and behaviour with co-workers LU-2 Interpret work related instructions correctly LU-3 Produce reports and prepare work related documents in a proper for
10 10 20
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Module 11:
Work in a team
Aim:
This module develops
competency to work in a
team
LU-1 Perform duties and responsibilities in a positive manner to promote cooperation and good relationship LU-2 Seek assistance from co-workers when difficulties arise and solve through discussion LU-3 Respect difference in personal beliefs and values during all activities and interactions LU-4 Contribute to group work activities LU-5 Share information related to group members LU-6 Provide support to achieve organizational goals
15 10 25
Module 12:
Manage time
Aim:
This module develops
competency to manage
time effectively while
working in an
organization.
LU-1 Manage time to complete the assigned work within the stipulated time frame LU-2 Manage work load as required by the management LU-3 Prioritize tasks in accordance with the importance of the tasks LU-4 Meet the specified deadlines LU-5 Handle the co-workers using effective
15 10 25
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time management
Total Hours
160 640 800
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Industrial knitting Machine Mechanic Curriculum Contents
Module 1 Title: Operate single knit machine
Objective of the Module: To get understanding of operating single knit machine.
Duration: 150 hours Theory: 10 hours Practice: 140 hours
Learning Unit
Learning Outcome
Learning Elements
Duration (Hours)
Material Required
Learning Place
LU-1 Carry out minor maintenance, cleaning etc
Understand the minor/general cleaning and maintenance requirements of machine with cloth, brush etc. Able to clean and maintain the machine
Knowledge of maintenance and cleaning requirement of machine along with needed equipments
Ability for minor maintenance and cleaning of machine
12
Single knit machine Machine manual Needed tools Cleaning material
Workshop/workplace
LU-2 Adjust parts of machine i.e. CAM & GSM
Understand functions of parts i.e., CAM and GSM adjusters for required production. Able to adjust parts creel, IRO, needle, CAM, thread feed wheel, sinker etc
Knowledge of function of parts i.e. creel, IRO, needle, CAM, thread feed wheel, sinker etc
Ability to adjust parts i.e. creel, IRO, needle, CAM, thread feed wheel, sinker etc
12
Single knit machine Machine manual Needed tools
Workshop/workplace
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LU-3 Yarns are creeled and ends join
Understand the function and placement of thread in creels and technique of joining the thread ends Able to place the yarn in creel by joining the thread ends
Knowledge of the functions and placement of thread into creel by join the ends
Ability to place yarns creel and ends are joined.
12
Single knit machine Machine manual Needed tools Yarn
Workshop/workplace
LU-4 Yarns are run through correct yarn paths at operating tensions
Understand the yarn paths from bobbin to needles through arrow head and other yarn paths with correct tension Demonstrate correct yarn paths by passing through correct yarn paths from bobbin to needle with correct tension
Knowledge of correct yarn path from bobbin to needle through arrow heads with correct tension
Ability to feed correct yarn from with required tension.
12
Single knit machine Machine manual Needed tools Yarn
Workshop/workplace
LU-5 Operate knitting Machines.
Understand the machine on and off button by checking that all security doors are closed. Able to operate knit machine by closing the security doors
Knowledge of machine on off techniques by closing the security doors.
Ability to operate knitting machine by closing all security doors
12
Single knit machine Machine manual Needed tools
Workshop/workplace
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LU-6 Monitor production for faults, and variations
Understand the production faults i.e. needle break, thread break, sinkers, feeders etc Demonstrate the monitoring of production for faults and record variation to match the quality requirement
Knowledge of the reasons of production faults i.e. needle break, yarn break, sinker, feeder etc
Ability to demonstrate monitoring of production for detection of faults and variation and their correction.
12
Single knit machine Machine manual Needed tools Register
Workshop/workplace
LU-7 Monitor machine for continuous functioning of all systems
Understand the importance of machine operations and make adjustments as needed Able to monitor the machine operation for quality oriented production
Knowledge of importance of machine operations and make adjustments to t the required quality of fabric
Ability to demonstrate the monitoring of machine for continues functioning of all systems
12
Single knit machine Machine manual Needed tools
Workshop/workplace
LU-8 Remove production from machines
Understand that how to stop machine and remove the production from machine
Knowledge of how to stop machine to remove production of fabric in the
12
Single knit machine Machine manual Needed tools Rolls
Workshop/workplace
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Demonstrate to remove the production from machine
form of rolls.
Ability to demonstrate removal of production from machine as per the requirement.
LU-9 Document production
Understand the importance of recording the information for smooth production outputs Able to record information e.g. fabric weight , operator name, machine number, date , shift (A or B), customer name, on manual register as well as on computer
Knowledge of the process of recoding of production on manual register or in computer.
Abi.ity to demonstrate recording of production information i.e. fabric weight, operator name, machine number
12 Single knit machine Record register
Workshop/workplace
LU-10 Lubricate machine
Understand the lubrication requirement of machine by filling required quantity of oil in oil pipes of cylinder needles and sinkers. Able to lubricate machine by filling oiler by using air hoses, cleaning solution, rags etc
Knowledge of lubrication technique of machine by filling the oiler by using air hoses, cleaning solution , rag etc
Ability to demonstrate the machine lubrication for smooth running of
12
Single knit machine Machine manual Needed tools Machine oil
Workshop/workplace
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machine by checking oil cylinder oil pipes, sinkers oil pipes
LU-11 Clean yarn paths, eyelets, knitting heads
Understand the importance and techniques of cleaning of yarn paths, eyelets, knitting heads etc Demonstrate cleaning of machine parts i.e. yarn path , eyelets, knitting heads etc
Knowledge of importance of cleaning of machine parts i.e. yarn path, eyelets, knitting heads etc to get required quality production.
Ability to demonstrate the cleaning of machine parts i.e. yarn paths, eyelets, knitting heads etc.
12
Single knit machine Machine manual Needed tools Cleaning material
Workshop/workplace
LU-12 Clean working environment
Understand the importance of cleaning of the work environment before and after the production Demonstrate the cleaning of work environment before and after the production
Knowledge of requirement of the clean work environment before and after the production for qualitative production
Ability to demonstrate the cleaning of work environment to get the required quality of production.
12
Single knit machine Machine manual Needed tools Cleaning material
Workshop/workplace
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LU-13 Overhaul machine
Understand the techniques of overhauling of machine after production with required tools and equipments. Be able to understand the Overhauling of the machine for uninterrupted and smooth production
Knowledge of the techniques of overhauling process of machine with the required equipment
Ability to demonstrate the overhauling of machine with needed tool and equipments
12
Single knit machine Machine manual Needed tools Cleaning material
Workshop/workplace
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Module 2 Title: Repair yarn related faults at single knit machine
Objective of the Module: To understand yarn related faults during production at single knit machine.
Duration: 50 hours Theory: 5 hours Practice: 45 hours
Learning Unit
Learning Outcome
Learning Elements
Duration (Hours)
Material Required
Learning Place
LU-1 Fix press-offs of fabric
Understand the reason of press-offs of fabric Able to fix press-off offs of fabric by running the thread into the missing needles
Knowledge of reason of press-offs of fabric during the fabric manufacturing process
Ability to fix the press-offs of fabric by checking and rethreading the thread into the needles
13
Single knit machine Thread Needed tools
Workshop/workplace
LU-2 Rethread Incorrectly-positioned yarns
Understand the path of yarn starting from creel through arrow to needle. Able to rethread incorrectly positioned yarns from cone to needle
Knowledge of the correct path of yarn from thread cone to needle.
Ability to demonstrate rethreading of the incorrectly positioned yarn by identifying the problem and then its correction
13
Single knit machine yarn Needed tools
Workshop/workplace
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LU-3 Join broken yarns or new ends
Understand the reason of broken yarn and joining of running yarn or new yarn ends for production. Able to join the broken yarn as well as the news ends of yarn for continues production
Knowledge of the reasons of reason of broken yarn.
Ability to demonstrate joining of the yarn broken as well as new yarn
13
Single knit machine yarn Needed tools
Workshop/workplace
LU-4 Reset machine for restart
Understanding the importance of resetting of machine for new orders Able to understand the resetting of machine for production process of new orders
Knowledge of the importance of resetting of machine for new orders.
Ability to demonstrate the resetting of machine for new orders.
13
Single knit machine Yarn Needed tools Cleaning material
Workshop/workplace
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Module 3 Title: Operate Circular Double Knit Machine
Objective of the Module: To learn how to operate circular double knit machine
Duration: 150 hours Theory: 10 hours Practice: 140 hours
Learning Unit
Learning Outcome
Learning Elements
Duration (Hours)
Material Required
Learning Place
LU-1 Carry out minor maintenance, cleaning etc
Understand the minor/general cleaning and maintenance requirements of machine with cloth, brush etc. Able to clean and maintain the machine
Knowledge of maintenance and cleaning requirement of machine along with needed equipments
Ability to demonstrate minor maintenance and cleaning of machine
12
Circular Double Knit Machine Machine manual Needed tools Cleaning material
Workshop/workplace
LU-2 Adjust parts of machine
Understand functions of parts i.e., CAM and GSM adjusters for required production. Able to adjust parts creel, IRO, needle, CAM, thread feed wheel, sinker etc
Knowledge parts functions i.e. creel, IRO, needle, CAM, thread feed wheel, sinker etc
Ability to demonstrate adjustment of parts i.e. creel, IRO, needle, CAM, thread feed
12
Circular Double Knit Machine Machine manual Needed tools
Workshop/workplace
22 | P a g e
wheel, sinker etc
LU-3 Yarns are creeled and ends join
Understand the function and placement of thread in creels and technique of joining the thread ends Able to place the yarn in creel by joining the thread ends
Knowledge of the functions and placement of thread into creel by join the ends
Ability to demonstrate that yarns are creeled and ends are joined.
12
Circular Double Knit Machine Machine manual Needed tools Yarn
Workshop/workplace
LU-4 Yarns are run through correct yarn paths at operating tensions
Understand the yarn paths from bobbin to needles through arrow head and other yarn paths with correct tension Demonstrate correct yarn paths by passing through correct yarn paths from bobbin to needle with correct tension
Knowledge of correct yarn path from bobbin to needle through arrow heads with correct tension
Ability to demonstrate feeding of correct yarn from with required tension.
12
Circular Double Knit Machine Machine manual Needed tools Yarn
Workshop/workplace
LU-5 Operate knitting Machines.
Understand the machine on and off button by checking that all security doors are closed. Able to operate knit machine by closing the security doors
Knowledge of machine on off techniques by closing the security doors.
Operate knitting machine by
12
Single knit machine Machine manual Needed tools
Workshop/workplace
23 | P a g e
closing all security doors
LU-6 Monitor production for faults, and variations
Understand the production faults i.e. needle break, thread break, sinkers, feeders etc Demonstrate the monitoring of production for faults and record variation to match the quality requirement
Knowledge of reasons of production faults i.e. needle break, yarn break, sinker, feeder etc
Ability to demonstrate monitor of production for detection of faults and variation and their correction.
12
Circular Double Knit Machine Machine manual Needed tools Register
Workshop/workplace
LU-7 Monitor machine for continuous functioning of all systems
Understand the importance of machine operations and make adjustments as needed Able to monitor the machine operation for quality oriented production
Knowledge of importance of machine operations and make adjustments to t the required quality of fabric
Ability to demonstrate the monitoring of machine for continues functioning of all systems
12
Circular Double Knit Machine Machine manual Needed tools
Workshop/workplace
LU-8 Remove production from
Understand that how to stop machine and remove the production from machine
Knowledge of how to stop machine to remove production
12
Circular Double Knit Machine Machine manual
Workshop/workplace
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machines Demonstrate to remove the production from machine
of fabric in the form of rolls.
Ability to demonstrate removal of production from machine as per the requirement.
Needed tools Rolls
LU-9 Document production
Understand the importance of recording the information for smooth production outputs Able to record information e.g. fabric weight , operator name, machine number, date , shift (A or B), customer name, on manual register as well as on computer
Knowledge of process of recoding of production on manual register or in computer.
Ability to demonstrate recording of production information i.e. fabric weight, operator name, machine number
12
Circular Double Knit Machine Record register
Workshop/workplace
LU-10 Lubricate machine
Understand the lubrication requirement of machine by filling required quantity of oil in oil pipes of cylinder needles and sinkers. Able to lubricate machine by filling oiler by using air hoses, cleaning solution, rags etc
Knowledge of lubrication technique of machine by filling the oiler by using air hoses, cleaning solution , rag etc
Ability to demonstrate the machine lubrication for
12
Circular Double Knit Machine Machine manual Needed tools Machine oil
Workshop/workplace
25 | P a g e
smooth running of machine by checking oil cylinder, oil pipes, sinker oil pipes etc.
LU-11 Clean yarn paths, eyelets, knitting heads
Understand the importance and techniques of cleaning of yarn paths, eyelets, knitting heads etc Demonstrate cleaning of machine parts i.e. yarn path , eyelets, knitting heads etc
Knowledge of importance of cleaning of machine parts i.e. yarn path, eyelets, knitting heads etc to get required quality production.
Ability to demonstrate the cleaning of machine parts i.e. yarn paths, eyelets, knitting heads etc.
12
Circular Double Knit Machine Machine manual Needed tools Cleaning material
Workshop/workplace
LU-12 Clean working environment
Understand the importance of cleaning of the work environment before and after the production Demonstrate the cleaning of work environment before and after the production
Knowledge of importance and requirement of the clean work environment before and after the production for qualitative production
Ability to demonstrate the cleaning of work environment to get
12
Circular Double Knit Machine Machine manual Needed tools Cleaning material
Workshop/workplace
26 | P a g e
the required quality of production.
LU-13 Overhaul machine
Understand the techniques of overhauling of machine after production with required tools and equipments. Be able to understand the Overhauling of the machine for uninterrupted and smooth production
Knowledge of techniques of overhauling process of machine with the required equipment
Ability to demonstrate the overhauling of machine with needed tool and equipments
12
Circular Double Knit Machine Machine manual Needed tools Cleaning material
Workshop/workplace
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Module 4 Title: Repair yarn related faults at Circular Double Knit Machine
Objective of the Module: To get the knowledge of repairing yarn related faults at circular double knit machine
Duration: 50 hours Theory: 5 hours Practice: 45 hours
Learning Unit
Learning Outcome
Learning Elements
Duration (Hours)
Material Required
Learning Place
LU-1 Fix press-offs of fabric
Understand the reason of press-offs of fabric Able to fix press-off offs of fabric by running the thread into the missing needles
Knowledge of reason of press-offs of fabric during the fabric manufacturing process
Ability to demonstrate to fix the press-offs of fabric by checking and rethreading the thread into the needles
13
Circular Double Knit Machine Thread Needed tools
Workshop/workplace
LU-2 Rethread Incorrectly-positioned yarns
Understand the path of yarn starting from creel through IRO to needle. Able to rethread incorrectly positioned yarns from cone to needle
Knowledge of the correct path of yarn from thread cone to needle.
Ability to demonstrate rethreading of the incorrectly positioned yarn by identifying the problem and then its correction
13
Circular Double Knit Machine yarn Needed tools
Workshop/workplace
28 | P a g e
LU-3 Join broken yarns or new ends
Understand the reason of broken yarn and joining of running yarn or new yarn ends for production. Able to join the broken yarn as well as the new ends of yarn for continues production
Knowledge of reason of broken yarn.
Ability to demonstrate joining of the yarn broken as well as new
13
Circular Double Knit Machine yarn Needed tools
Workshop/workplace
LU-4 Reset machine for restart
Understanding the importance of resetting of machine for new orders Able to understand the resetting of machine for production process of new orders
Knowledge of importance of resetting of machine for new orders.
Ability to demonstrate the resetting of machine for new orders.
13
Circular Double Knit Machine Yarn Needed tools Cleaning material
Workshop/workplace
29 | P a g e
Module 5 Title: Operate V-Bed Flat Knit machine
Objective of the Module: To get knowledge of operating V-Bed Flat Knit machine
Duration: 150 hours Theory: 10 hours Practice: 140 hours
Learning Unit
Learning Outcome
Learning Elements
Duration (Hours)
Material Required
Learning Place
LU-1 Carry out minor maintenance, cleaning etc
Understand the minor/general cleaning and maintenance requirements of machine with cloth, brush etc. Able to clean and maintain the machine
Knowledge of maintenance and cleaning requirement of machine along with needed equipments
Ability to demonstrate minor maintenance and cleaning of machine
12
V-Bed Flat Knit machine Machine manual Needed tools Cleaning material
Workshop/workplace
LU-2 Adjust parts of machine
Understand functions of parts i.e., CAM and GSM adjusters for required production. Able to adjust parts creel, IRO, needle, CAM, thread feed wheel, etc
Knowledge of function of parts i.e. creel, IRO, needle, CAM, thread feed wheel, sinker etc
Ability to Demonstrate adjustment of parts i.e. creel, arrow, needle,
12
V-Bed Flat Knit machine Machine manual Needed tools
Workshop/workplace
30 | P a g e
CAM, thread feed wheel, sinker etc
LU-3 Yarns are creeled and ends join
Understand the function and placement of thread in creels and technique of joining the thread ends Able to place the yarn in creel by joining the thread ends
Knowledge of functions and placement of thread into creel by join the ends
Ability to demonstrate that yarns are creeled and ends are joined.
12
V-Bed Flat Knit machine Machine manual Needed tools Yarn
Workshop/workplace
LU-4 Yarns are run through correct yarn paths at operating tensions
Understand the yarn paths from bobbin to needles through arrow head and other yarn paths with correct tension Demonstrate correct yarn paths by passing through correct yarn paths from bobbin to needle with correct tension
Knowledge of correct yarn path from bobbin to needle through arrow heads with correct tension
Ability to demonstrate feeding of correct yarn from with required tension.
12
V-Bed Flat Knit machine Machine manual Needed tools Yarn
Workshop/workplace
LU-5 Operate knitting Machines.
Understand the machine on and off button by checking that all security covers are closed. Able to operate knit machine by closing the security covers.
Knowledge of the machine on off techniques by closing the security covers.
Ability to Operate knitting machine
12
V-Bed Flat Knit machine Machine manual Needed tools
Workshop/workplace
31 | P a g e
by closing all security covers.
LU-6 Monitor production for faults, and variations
Understand the production faults i.e. needle break, thread break, sinkers, feeders etc Demonstrate the monitoring of production for faults and record variation to match the quality requirement
Knowledge of reasons of production faults i.e. needle break, yarn break, feeder etc
Ability to Demonstrate monitor of production for detection of faults and variation and their correction.
12
V-Bed Flat Knit machine Machine manual Needed tools Register
Workshop/workplace
LU-7 Monitor machine for continuous functioning of all systems
Understand the importance of machine operations and make adjustments as needed Able to monitor the machine operation for quality oriented production
Knowledge of importance of machine operations and make adjustments to t the required quality of fabric
Ability to Demonstrate the monitoring of machine for continues functioning of all systems
12
V-Bed Flat Knit machine Machine manual Needed tools
Workshop/workplace
Knowledge of how to stop
12 V-Bed Flat Knit machine
Workshop/workplace
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LU-8 Remove production from machines
Understand that how to stop machine and remove the production from machine Demonstrate to remove the production from machine
machine to remove production of fabric.
Ability to demonstrate removal of production from machine as per the requirement.
Machine manual Needed tools Rolls
LU-9 Document production
Understand the importance of recording the information for smooth production outputs Able to record information e.g. fabric weight , operator name, machine number, date , shift (A or B), customer name, on manual register as well as on computer
Knowledge of the process of recoding of production on manual register or in computer.
Ability to Demonstrate recording of production information i.e. fabric weight, operator name, machine number
12
V-Bed Flat Knit machine Record register
Workshop/workplace
LU-10 Lubricate machine
Understand the lubrication requirement of machine by filling required quantity of oil. Able to lubricate machine by filling oil by using air hoses, cleaning solution, rags etc
Knowledge of lubrication technique of machine by filling the oil by using air hoses, cleaning solution , rag etc
Ability to demonstrate the
12
V-Bed Flat Knit machine Machine manual Needed tools Machine oil
Workshop/workplace
33 | P a g e
machine lubrication for smooth running of machine by checking oil cylin etc.
LU-11 Clean yarn paths, eyelets, knitting heads
Understand the importance and techniques of cleaning of yarn paths, eyelets, knitting heads etc Demonstrate cleaning of machine parts i.e. yarn path , eyelets, knitting heads etc
Knowledge of importance of cleaning of machine parts i.e. yarn path, eyelets, knitting heads etc to get required quality production.
Ability to demonstrate the cleaning of machine parts i.e. yarn paths, eyelets, knitting heads etc.
12
V-Bed Flat Knit machine Machine manual Needed tools Cleaning material
Workshop/workplace
LU-12 Clean working environment
Understand the importance of cleaning of the work environment before and after the production Demonstrate the cleaning of work environment before and after the production
Knowledge of importance and requirement of the clean work environment before and after the production for qualitative production
Ability to demonstrate the cleaning of work environment to get
12
V-Bed Flat Knit machine Machine manual Needed tools Cleaning material
Workshop/workplace
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the required quality of production.
LU-13 Overhaul machine
Understand the techniques of overhauling of machine after production with required tools and equipments. Be able to understand the Overhauling of the machine for uninterrupted and smooth production
Knowledge of techniques of overhauling process of machine with the required equipment
Ability to Demonstrate the overhauling of machine with needed tool and equipments
12
V-Bed Flat Knit machine Machine manual Needed tools Cleaning material
Workshop/workplace
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Module 6 Title: Repair yarn related faults at V-Bed Flat Knit Machine
Objective of the Module: To get the knowledge repairing yarn related faults at V-Bed Flat Knit Machine
Duration: 50 hours Theory: 5 hours Practice: 45 hours
Learning Unit
Learning Outcome
Learning Elements
Duration (Hours)
Material Required
Learning Place
LU-1 Fix press-offs of fabric
Understand the reason of press-offs of fabric Able to fix press-off of fabric by running the thread into the missing needles
Knowledge of the reason of press-offs of fabric during the fabric manufacturing process
Ability to Demonstrate to fix the press-offs of fabric by checking and rethreading the thread into the needles
13
V-Bed Flat Knit machine Thread Needed tools
Workshop/workplace
LU-2 Rethread Incorrectly-positioned yarns
Understand the path of yarn starting from creel through IRO to needle. Able to rethread incorrectly positioned yarns from cone to needle
Knowledge of the correct path of yarn from thread cone to needle.
Ability to Demonstrate rethreading of the incorrectly positioned yarn by identifying the problem and then
13
V-Bed Flat Knit machine yarn Needed tools
Workshop/workplace
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its correction
LU-3 Join broken yarns or new ends
Understand the reason of broken yarn and joining of running yarn or new yarn ends for production. Able to join the broken yarn as well as the news ends of yarn for continues production
Knowledge of the reasons of broken yarn.
Ability to Demonstrate joining of the yarn broken as well as new
13
V-Bed Flat Knit machine yarn Needed tools
Workshop/workplace
LU-4 Reset machine for restart
Understanding the importance of resetting of machine for new orders Able to understand the resetting of machine for production process of new orders
Knowledge of the importance of resetting of machine for new orders.
Ability to demonstrate the resetting of machine for new orders.
13
V-Bed Flat Knit machine Yarn Needed tools Cleaning material
Workshop/workplace
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Module 7 Title: Check the faults in fabric
Objective of the Module: To get the knowledge of analyzing fabric structure
Duration: 50 hours Theory: 05 hours Practice: 45 hours
Learning Unit
Learning Outcome
Learning Elements
Duration (Hours)
Material Required
Learning Place
LU-1 Check Knitting hole
Understand the causes of knitting hole in fabric Able to check and the knitting holes and its rectification
Knowledge of the causes of knitting hole in fabric
Ability to Demonstrate the checking of knitting hole and its rectification
7 Fabric Needed tool
Workshop/workplace
LU-2 Check yarn break
Understand the causes the yarn break because of needle, tight thread or any other reason. Able to check the yarn break problem its impact on fabric and its rectification
Knowledge of the causes of yarn break i.e. needle problem, thread tightness or looseness or nay other cause.
Ability to Demonstrate the checking of yarn break and its rectification for smooth production
7 Fabric Needed tool
Workshop/workplace
LU-3 Check Needle
Understand the causes of needle break and its
Knowledge of the 7
Fabric Needles
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Break replacement Able to replace the needle if required
causes of needle break and its replacement
Ability to Demonstrating checking of needle break and its replacement procedure.
Needed tool
LU-4
Check needle line because of needle problem
Understand the reason of needle line because of needle problem Demonstrate checking of the needle line by analyzing the needle problem
Knowledge of checking of the needle line because of needle problem.
Ability to demonstrate the checking of the needle line because of the needle problem.
7 Fabric Needed tool
LU-5 Check Collar Size
Understand to check the collar size and its impact after finishing. Able to check and rectify the problem
Knowledge of the checking of the collar size.
Ability to Demonstrate checking and rectification of the problem.
7 Collar Needed tool
Lu-6 Understand the reason of the oil line of fabric i.e. any
Knowledge of the 7
Fabric
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Check oil line leakage of oil Able to check and correct the oil line problem
reason of oil line of fabric and highlight any leakage spot
Ability to Demonstrate checking of the oil line and its correction by stopping the leakage
Needed tool
LU-7 Check stains on fabric
Understand the reason of the oil stain on fabric Able to understand the oil stain problem and its solution
Knowledge of the checking of the oil stain on fabric and its solution
Ability to Demonstrate the checking and identifying the oil stain and its corrective solution
7 Fabric Needed Perclon Needed tool
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Module 8 Title: Develop professionalism
Objective of the Module: To be able to adopt professional approach while working in a factory
Duration: 20 hours Theory: 10 hours Practice: 10 hours
Learning Unit
Learning Outcome
Learning Elements
Duration (Hours)
Material Required
Learning Place
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LU-1 Participate in Training
Understand the importance of training Able and motivated to participate in training
Explain importance and advantages of getting technical and professional trainings
5
Handouts
Case studies
Role play script
Activity sheets
Classroom
LU-2 Interact with colleagues
Understand the social norms in a factory Able to interact with colleagues effectively and constructively
Explain and demonstrate effective communication skills and interaction with colleagues
5 Classroom
LU-3 Consult with experts
Able to take guidance from experts / seniors
Explain how to take guidance from experts/seniors
5 Classroom
LU-4 Participate in skill test/ competition
Understand the importance of the skill test for future growth/career Able to participate in skill test/ competition
Explain the importance of evaluation by skill test/competition for further training and development
5 Classroom
Module 9 Title: Observe occupational health and safety practices
Objective of the Module: To be able to adopt occupational health and safety practices
Duration: 25 hours Theory: 15 hours Practice: 10 hours
Learning Unit
Learning Outcome
Learning Elements
Duration (Hours)
Material Required
Learning Place
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LU-1 Observe health, safety and security related procedures
Understand and apply the principles of occupational health and safety practices in a company
Explain and demonstrate occupation, health and safety practices working at a station
6.25
Handouts
Case studies
Role play script
Activity sheets
Classroom
LU-2 Follow workplace health safety and security requirements
Recognize and explain workplace health safety and security requirements
Explain and demonstrate workplace health, safety and security requirement
6.25 Classroom
LU-3 Follow planning , organizing and safe work techniques Identify and evaluate potential hazards
Understand planning and organizing the safe work techniques
Explain about safe work techniques
6.25 Classroom
LU-4 Deal with hazardous or emergency situations
Able to deal with the hazardous or emergency situations when arise
Demonstrate to deal with the hazardous or emergency situations
6.25 Classroom
Module 10 Title: Communicate with co-workers
Objective of the Module: To be able to communicate with co-workers effectively
Duration: 20 hours Theory: 10 hours Practice: 10 hours
Learning Unit
Learning Outcome
Learning Elements
Duration (Hours)
Material Required
Learning Place
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LU-1 Adopt effective Communication and behaviour with co-workers
Understand the concept of effective communication and conducive behavior with co-workers
Explain about communication channels and its importance for conducive behavior with co-workers
6.66
Handouts
Case studies
Role play script
Activity sheets
Classroom
LU-2 Interpret work related instructions correctly
Understand and interpret work related instructions accurately as required
Explain work related instruction correctly
6.66 Classroom
LU-3
Produce reports and prepare work related documents in a proper form
Able to produce reports and required work related documents as per requirement
Explain report writing skills as per requirements
6.66 Classroom
Module 11 Title: Work in a team
Objective of the Module: To be able to work in a team
Duration: 25 hours Theory: 15 hours Practice: 10 hours
Learning Unit
Learning Outcome
Learning Elements
Duration (Hours)
Material Required
Learning Place
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LU-1 Perform duties and responsibilities in a positive manner to promote cooperation and good relationship
Understand the job duties and responsibilities so as to cooperate with co-workers effectively
Explain job description form and its link with co-workers for good relationship.
4.16
Handouts
Case studies
Role play script
Activity sheets
Classroom
LU-2 Seek assistance from co-workers when difficulties arise and solve through discussion
Understand the problem solving and conflict resolution techniques Able to seek assistance from peers in difficulties for their solution
Explain problem solving and conflict resolution techniques
4.16 Classroom
LU-3 Respect difference in personal beliefs and values during all activities and interactions
Understand the ethical and cultural norms with in a factory Able to respect beliefs and values of co-workers which working
Explain about ethical standards and social norms which working in a factory
4.16 Classroom
LU-4 Contribute to group work activities
Able to understand the concept of team work Able to contribute in group work activities
Explain benefits of team work and its application with in factory
4.16 Classroom
LU-5 Share information related to group members
Able to share correct information while working with group members
Explain importance of sharing of information and disadvantages of incorrect information
4.16 Classroom
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LU-6 Provide support to achieve organizational goals
Be able to support the organizational objectives for better results
Explain responsibilities to support organizational objectives for better results.
4.16 Classroom
Module 12 Title: Manage time
Objective of the Module: To be able to manage time effectively
Duration: 25 hours Theory: 15 hours Practice: 10 hours
Learning Unit
Learning Outcome
Learning Elements
Duration (Hours)
Material Required
Learning Place
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LU-1 Manage time to complete the assigned work within the stipulated time frame
Able to understand self management and time management skills Able to management time as per the requirement
Explain time management and self management skills
5
Handouts
Case studies
Role play script
Activity sheets
Classroom
LU-2 Manage work load as required by the management
Able to understand the work load management techniques as per the requirement
Explain work load management techniques
5 Classroom
LU-3 Prioritize tasks in accordance with the importance of the tasks
Able to prioritize the task i.e. high, medium and low priority tasks.
Explain importance and methods of task prioritization at work place
5 Classroom
LU-4 Meet the specified deadlines
Able to meet the required and specified deadlines of a task
Explain how to meet the required and specified deadline of a task
5 Classroom
LU-5 Handle the co-workers using effective time management
Able to handle co-workers by unsung effective time management techniques
Explain how to handle co-workers with effective time management for better coordination and productivity
5 Classroom
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Industrial knitting Machine Operator Curriculum Assessment
Module 1 Title: Operate single knit machine
Objective of the Module: To get understanding of operating single knit machine.
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Duration: 150 hours Theory: 10 hours Practice: 140 hours
Learning Unit
Theory Days/hours
Workplace Days/hours
Recommended Formative Assessment Recommended Methodology
Scheduled Dates
M1-LU-1 Carry out minor maintenance, cleaning etc
10 hours
140 hours
Trainee will:
Explain maintenance and cleaning requirement of machine along with needed equipments
Demonstrate minor maintenance and cleaning of machine
Oral
Practical/ Demonstration
MCQs
Written test
At the end of module
M1-LU-2 Adjust parts of machine i.e. CAM & GSM
Trainee will:
Explain function of parts i.e. creel, IRO, needle, CAM, thread feed wheel, sinker etc
Demonstrate adjustment of parts i.e. creel, IRO, needle, CAM, thread feed wheel, sinker etc
M1-LU-3 Yarns are creeled and ends join
Trainee will:
Explain the functions and placement of thread into creel by join the ends
Demonstrate that yarns are creeled and ends are joined.
M1-LU-4 Yarns are run through correct yarn paths at operating tensions
Trainee will:
Explain correct yarn path from bobbin to needle through arrow heads with correct tension
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Demonstrate feeding of correct yarn from with required tension.
M1-LU-5 Operate knitting Machines.
Trainee will:
Explain the machine on off techniques by closing the frame doors.
Operate knitting machine by closing all frame doors
M1-LU-6 Monitor production for faults, and variations
Trainee will:
Explain the reasons of production faults i.e. needle break, yarn break, sinker, feeder etc
Demonstrate monitor of production for detection of faults and variation and their correction.
M1-LU-7 Monitor machine for continuous functioning of all systems
Trainee will:
Explain the importance of machine operations and make adjustments to t the required quality of fabric
Demonstrate the monitoring of machine for continues functioning of all systems
M1-LU-8 Remove production from machines
Trainee will:
Explain that how to stop machine to remove production of fabric in the
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form of rolls.
Demonstrate removal of production from machine as per the requirement.
M1-LU-9 Document production
Trainee will:
Explain the process of recoding of production on manual register or in computer.
Demonstrate recording of production information
M1-LU-10 Lubricate machine
Trainee will:
Explain the lubrication technique of machine by filling the oil cylinder by using air hoses, cleaning solution , rag etc
Demonstrate the machine lubrication for smooth running of machine by checking oil cylinder, oil pipes, sinker pressure etc.
M1-LU-11 Clean yarn paths, eyelets, knitting heads
Trainee will:
Explain importance of cleaning of machine parts i.e. yarn path, eyelets, knitting heads etc to get required quality production.
Demonstrate the cleaning of machine parts i.e. yarn paths, eyelets, knitting heads etc.
M1-LU-12
Trainee will:
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Clean working environment
Explain the importance and requirement of the clean work environment before and after the production for qualitative production
Demonstrate the cleaning of work environment to get the required quality of production.
M1-LU-13 Overhaul machine
Trainee will:
Explain the techniques of overhauling process of machine with the required equipment
Demonstrate the overhauling of machine with needed tool and equipments
Module 2 Title: Repair yarn related faults at single knit machine
Objective of the Module: To understand yarn related faults during production at single knit machine.
Duration: 50 hours Theory: 5 hours Practice: 45 hours
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Learning Unit
Theory Days/hours
Workplace Days/hours
Recommended Formative Assessment Recommended Methodology
Scheduled Dates
M2-LU-1 Repair yarn related faults
5 hours
45 hours
Trainee will:
Explain the reason of press-offs of fabric during the fabric manufacturing process
Demonstrate to fix the press-offs of fabric by checking and rethreading the thread into the needles
Oral
Practical/ Demonstration
MCQs
Written test
At the end of module
M2-LU-2 Rethread Incorrectly-positioned yarns
Trainee will:
Explain the correct path of yarn from thread cone to needle.
Demonstrate rethreading of the incorrectly positioned yarn by identifying the problem and then its correction
M2-LU-3 Join broken yarns or new ends
Trainee will:
Explain the reason of broken yarn.
Demonstrate joining of the yarn broken as well as new
M2-LU-4 Fix press-offs of fabric
Trainee will:
Explain the importance of resetting of machine for new orders.
Demonstrate the resetting of machine for new orders.
M2-LU-5 Reset machine
Trainee will:
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for restart
Explain the reason of press-offs of fabric during the fabric manufacturing process
Demonstrate to fix the press-offs of fabric by checking and rethreading the thread into the needles
Module 3 Title: Operate Circular Double Knit Machine
Objective of the Module: To learn how to operate circular double knit machine
Duration: 150 hours Theory: 10 hours Practice: 140 hours
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Learning Unit
Theory Days/hours
Workplace Days/hours
Recommended Formative Assessment Recommended Methodology
Scheduled Dates
M3-LU-1 Carry out minor maintenance, cleaning etc
10 hours
140 hours
Trainee will:
Explain maintenance and cleaning requirement of machine along with needed equipments
Demonstrate minor maintenance and cleaning of machine
Oral
Practical/ Demonstration
MCQs
Written test
At the end of module
M3-LU-2 Adjust parts of machine
Trainee will:
Explain function of parts i.e. creel, arrow, needle, CAM, thread feed wheel, sinker etc
Demonstrate adjustment of parts i.e. creel, arrow, needle, CAM, thread feed wheel, sinker etc
M3-LU-3 Yarns are creeled and ends join
Trainee will:
Explain the functions and placement of thread into creel by join the ends
Demonstrate that yarns are creeled and ends are joined.
M3-LU-4 Yarns are run through correct yarn paths at operating tensions
Trainee will:
Explain correct yarn path from bobbin to needle through arrow heads with correct tension
Demonstrate feeding of correct yarn from with required tension.
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M3-LU-5 Operate knitting Machines.
Trainee will:
Explain the machine on off techniques by closing the frame doors.
Operate knitting machine by closing all frame doors
M3-LU-6 Monitor production for faults, and variations
Trainee will:
Explain the reasons of production faults i.e. needle break, yarn break, sinker, feeder etc
Demonstrate monitor of production for detection of faults and variation and their correction.
M3-LU-7 Monitor machine for continuous functioning of all systems
Trainee will:
Explain the importance of machine operations and make adjustments to t the required quality of fabric
Demonstrate the monitoring of machine for continues functioning of all systems
M3-LU-8 Remove production from machines
Trainee will:
Explain that how to stop machine to remove production of fabric in the form of rolls.
Demonstrate removal of production from machine as per the
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requirement.
M3-LU-9 Document production
Trainee will:
Explain the process of recoding of production on manual register or in computer.
Demonstrate recording of production information
M3-LU-10 Lubricate machine
Trainee will:
Explain the lubrication technique of machine by filling the oil cylinder by using air hoses, cleaning solution , rag etc
Demonstrate the machine lubrication for smooth running of machine by checking oil cylinder, oil pipes, sinker pressure etc.
M3-LU-11 Clean yarn paths, eyelets, knitting heads
Trainee will:
Explain importance of cleaning of machine parts i.e. yarn path, eyelets, knitting heads etc to get required quality production.
Demonstrate the cleaning of machine parts i.e. yarn paths, eyelets, knitting heads etc.
M3-LU-12 Clean working environment
Trainee will:
Explain the importance and requirement of the clean work environment before and after the
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production for qualitative production
Demonstrate the cleaning of work environment to get the required quality of production.
M3-LU-13 Overhaul machine
Trainee will:
Explain the techniques of overhauling process of machine with the required equipment
Demonstrate the overhauling of machine with needed tool and equipments
Module 4 Title: Repair yarn related faults at Circular Double Knit Machine
Objective of the Module: To get the knowledge of repairing yarn related faults at circular double knit machine
Duration: 50 hours Theory: 5 hours Practice: 45 hours
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Learning Unit
Theory Days/hours
Workplace Days/hours
Recommended Formative Assessment Recommended Methodology
Scheduled Dates
M4-LU-1 Repair yarn related faults
5 hours
45 hours
Trainee will:
Explain the reason of press-offs of fabric during the fabric manufacturing process
Demonstrate to fix the press-offs of fabric by checking and rethreading the thread into the needles
Oral
Practical/ Demonstration
MCQs
Written test
At the end of module
M4-LU-2 Rethread Incorrectly-positioned yarns
Trainee will:
Explain the correct path of yarn from thread cone to needle.
Demonstrate rethreading of the incorrectly positioned yarn by identifying the problem and then its correction
M4-LU-3 Join broken yarns or new ends
Trainee will:
Explain the reason of broken yarn.
Demonstrate joining of the yarn broken as well as new
M4-LU-4 Fix press-offs of fabric
Trainee will:
Explain the importance of resetting of machine for new orders.
Demonstrate the resetting of machine for new orders.
M4-LU-5
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Reset machine for restart
Trainee will:
Explain the reason of press-offs of fabric during the fabric manufacturing process
Demonstrate to fix the press-offs of fabric by checking and rethreading the thread into the needles
Module 5 Title: Operate V-Bed Flat Knit machine
Objective of the Module: To get knowledge of operating V-Bed Flat Knit machine
Duration: 150 hours Theory: 10 hours Practice: 140 hours
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Learning Unit
Theory Days/hours
Workplace Days/hours
Recommended Formative Assessment
Recommended Methodology
Scheduled Dates
M5-LU-1 Carry out minor maintenance, cleaning etc
3 hours
47 hours
Trainee will:
Explain maintenance and cleaning requirement of machine along with needed equipments
Demonstrate minor maintenance and cleaning of machine
Oral
Practical/ Demonstration
MCQs
Written test
At the end of module
M5-LU-2 Adjust parts of machine
Trainee will:
Explain function of parts i.e. creel, IRO, needle, CAM, thread feed wheel, etc
Demonstrate adjustment of parts i.e. creel, IRO, needle, CAM, thread feed wheel, etc
M5-LU-3 Yarns are creeled and ends join
Trainee will:
Explain the functions and placement of thread into creel by join the ends
Demonstrate that yarns are creeled and ends are joined.
M5-LU-4 Yarns are run through correct yarn paths at operating tensions
Trainee will:
Explain correct yarn path from bobbin to needle through arrow heads with correct tension
Demonstrate feeding of correct yarn from with required tension.
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M5-LU-5 Operate knitting Machines.
Trainee will:
Explain the machine on off techniques by closing the security covers.
Operate knitting machine by closing all security covers
M5-LU-6 Monitor production for faults, and variations
Trainee will:
Explain the reasons of production faults i.e. needle break, yarn break, feeder etc
Demonstrate monitor of production for detection of faults and variation and their correction.
M5-LU-7 Monitor machine for continuous functioning of all systems
Trainee will:
Explain the importance of machine operations and make adjustments to the required quality of fabric
Demonstrate the monitoring of machine for continues functioning of all systems
M5-LU-8 Remove production from machines
Trainee will:
Explain that how to stop machine to remove production of fabric in the form of rolls.
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Demonstrate removal of production from machine as per the requirement.
M5-LU-9 Document production
Trainee will:
Explain the process of recoding of production on manual register or in computer.
Demonstrate recording of production information
M5-LU-10 Lubricate machine
Trainee will:
Explain the lubrication technique of machine by filling the oil cylinder by using air hoses, cleaning solution , rag etc
Demonstrate the machine lubrication for smooth running of machine by checking oil cylinder, oil pipes, sinker pressure etc.
M5-LU-11 Clean yarn paths, eyelets, knitting heads
Trainee will:
Explain importance of cleaning of machine parts i.e. yarn path, eyelets, knitting heads etc to get required quality production.
Demonstrate the cleaning of machine parts i.e. yarn paths, eyelets, knitting heads etc.
M5-LU-12 Clean working environment
Trainee will:
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Explain the importance and requirement of the clean work environment before and after the production for qualitative production
Demonstrate the cleaning of work environment to get the required quality of production.
M5-LU-13 Overhaul machine
Trainee will:
Explain the techniques of overhauling process of machine with the required equipment
Demonstrate the overhauling of machine with needed tool and equipments
Module 6 Title: Repair yarn related faults at V-Bed Flat Knit Machine
Objective of the Module: To get the knowledge repairing yarn related faults at V-Bed Flat Knit Machine
Duration: 50 hours Theory: 5 hours Practice: 45 hours
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Learning Unit
Theory Days/hours
Workplace Days/hours
Recommended Formative Assessment Recommended Methodology
Scheduled Dates
M6-LU-1 Repair yarn related faults
5 hours
45 hours
Trainee will:
Explain the reason of press-offs of fabric during the fabric manufacturing process
Demonstrate to fix the press-offs of fabric by checking and rethreading the thread into the needles
Oral
Practical/ Demonstration
MCQs
Written test
At the end of module
M6-LU-2 Rethread Incorrectly-positioned yarns
Trainee will:
Explain the correct path of yarn from thread cone to needle.
Demonstrate rethreading of the incorrectly positioned yarn by identifying the problem and then its correction
M6-LU-3 Join broken yarns or new ends
Trainee will:
Explain the reason of broken yarn.
Demonstrate joining of the yarn broken as well as new
M6-LU-4 Fix press-offs of fabric
Trainee will:
Explain the importance of resetting of machine for new orders.
Demonstrate the resetting of machine for new orders.
M6-LU-5
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Reset machine for restart
Trainee will:
Explain the reason of press-offs of fabric during the fabric manufacturing process
Demonstrate to fix the press-offs of fabric by checking and rethreading the thread into the needles
Module 7 Title: Check the faults in fabric
Objective of the Module: To get the knowledge of analyzing fabric structure
Duration: 50 hours Theory: 05 hours Practice: 45 hours
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Learning Unit
Theory Days/hours
Workplace Days/hours
Recommended Formative Assessment Recommended Methodology
Scheduled Dates
M7-LU-1 Check Knitting hole
5 hours
45 hours
Trainee will:
Explain the causes of knitting hole in fabric
Demonstrate the checking of knitting hole and its rectification
Oral
Practical/
Demonstration
MCQs
Written test
At the end of module
M7-LU-2 Check yarn break
Trainee will:
Explain the causes of yarn break i.e. needle problem, thread tightness or looseness or nay other cause.
Demonstrate the checking of yarn break and its rectification for smooth production
M7-LU-3 Check Needle Break
Trainee will:
Explain the causes of needle break and its replacement
Demonstrating checking of needle break and its replacement procedure.
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M7-LU-4
Check needle line because of needle problem
Trainee will:
Explain checking of the needle line because of needle problem.
Demonstrate the checking of the needle line because of the needle problem.
M7-LU-5 Check Collar Size
Trainee will:
Explain the checking of the collar size.
Demonstrate checking and rectification of the size problem.
M7-Lu-6 Check oil line
Trainee will:
Explain the reason of oil line of fabric and highlight any leakage spot
Demonstrate checking of the oil line and its correction by stopping the leakage
M7-LU-7 Check stains on fabric
Trainee will:
Explain the checking of the oil stain on fabric and its solution
Demonstrate the checking and identifying the oil stain and its corrective solution
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Module 8 Title: Develop professionalism
Objective of the Module: To be able to adopt professional approach while working in a factory
Duration: 20 hours Theory: 10 hours Practice: 10 hours
Learning Unit
Theory Days/hours
Workplace Days/hours
Recommended Formative Assessment Recommended Methodology
Scheduled Dates
M8-LU-1 Participate in Training
15 hours
15 hours
Trainee will:
Explain importance and advantages of getting technical and professional trainings
Oral
Practical/ Demonstration
MCQs
Written test
At the end of module
M8-LU-2
Interact with colleagues
Trainee will:
Explain and demonstrate effective communication skills and interaction with colleagues
M8-LU-3 Consult with experts
Trainee will:
Explain how to take guidance from experts/seniors
M8-LU-4 Participate in skill test/ competition
Trainee will:
Explain the importance of evaluation by skill test/competition for further training and development
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Module 9 Title: Observe occupational health and safety practices
Objective of the Module: To be able to adopt occupational health and safety practices
Duration: 25 hours Theory: 15 hours Practice: 10 hours
Learning Unit
Theory Days/hours
Workplace Days/hours
Recommended Formative Assessment Recommended Methodology
Scheduled Dates
M9-LU-1 Observe health, safety and security related procedures
15 hours
15 hours
Trainee will:
Explain and demonstrate occupation, health and safety practices working at a station
Oral
Practical/ Demonstration
MCQs
Written test
At the end of module
M9-LU-2 Follow workplace health safety and security requirements
Trainee will:
Explain and demonstrate workplace health, safety and security requirement
M9-LU-3 Follow planning , organizing and safe work techniques Identify and evaluate potential hazards
Trainee will:
Explain about safe work techniques
Explain types of hazards on workstation and with in factory i.e. i.e. fire, back joint and neck damage, cutting hazards etc
M9-LU-4 Deal with hazardous or emergency situations
Trainee will:
Demonstrate to deal with the hazardous or emergency situations
M9-LU-1 Observe health, safety and security related procedures
Demonstrate to deal with the hazardous or emergency situations
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Module 10 Title: Communicate with co-workers
Objective of the Module: To be able to communicate with co-workers effectively
Duration: 20 hours Theory: 10 hours Practice: 10 hours
Learning Unit
Theory Days/hours
Workplace Days/hours
Recommended Formative Assessment Recommended Methodology
Scheduled Dates
M10-LU-1 Adopt effective Communication and behaviour with co-workers
15 hours
15 hours
Trainee will:
Explain about communication channels and its importance for conducive behavior with co-workers
Oral
Practical/ Demonstration
MCQs
Written test
At the end of module
M10-LU-2 Interpret work related instructions correctly
Trainee will:
Explain work related instruction correctly
M10-LU-3
Produce reports and prepare work related documents in a proper form
Trainee will:
Explain report writing skills as per requirements
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Module 11 Title: Work in a team
Objective of the Module: To be able to work in a team
Duration: 25 hours Theory: 15 hours Practice: 10 hours
Learning Unit
Theory Days/hours
Workplace Days/hours
Recommended Formative Assessment Recommended Methodology
Scheduled Dates
M11-LU-1 Perform duties and responsibilities in a positive manner to promote cooperation and good relationship
15 hours
15 hours
Trainee will:
Explain job description form and its link with co-workers for good relationship.
Oral
Practical/ Demonstration
MCQs
Written test
At the end of module
M11-LU-2 Seek assistance from co-workers when difficulties arise and solve through discussion
Trainee will:
Explain problem solving and conflict resolution techniques
M11-LU-3 Respect difference in personal beliefs and values during all activities and interactions
Trainee will:
Explain about ethical standards and social norms while working in a factory
M11-LU-4 Contribute to group work activities
Trainee will:
Explain benefits of team work and its application with in factory
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M11-LU-5 Share information related to group members
Trainee will:
Explain importance of sharing of information and disadvantages of incorrect information
M11-LU-6 Provide support to achieve organizational goals
Trainee will:
Explain responsibilities to support organizational objectives for better results.
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Module 12 Title: Manage time
Objective of the Module: To be able to manage time effectively
Duration: 25 hours Theory: 15 hours Practice: 10 hours
Learning Unit
Theory Days/hours
Workplace Days/hours
Recommended Formative Assessment Recommended Methodology
Scheduled Dates
M12-LU-1 Manage time to complete the assigned work within the stipulated time frame
15 hours
15 hours
Trainee will:
Explain time management and self management skills
Oral
Practical/ Demonstration
MCQs
Written test
At the end of module
M12-LU-2 Manage work load as required by the management
Trainee will:
Explain work load management techniques
M12-LU-3 Prioritize tasks in accordance with the importance of the tasks
Trainee will:
Explain importance and methods of task prioritization at work place
M12-LU-4 Meet the specified deadlines
Trainee will:
Explain how to meet the required and specified deadline of a task
M12-LU-5 Handle the co-workers using effective time management
Trainee will:
Explain how to handle co-workers with effective time management for better coordination and productivity
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List of Machinery/Equipment/Tools
(For a Class of 25 Students)
NAME OF TRADE Knitting Machine Operator
Duration of Course 6 Months
Sr.No Nomenclature of Equipment/Tools Quantity
1 Single Knit Machine 3
2 Circular Double Knit Machine 3
3 V-Bed Flat Knit Machine 3
4
Tools and equipments Machine tool kit (set) Tool kit includes:
Screw Driver, Different Numbers / Sizes
Pliers
Iron Hammer
L-Key different numbers / sizes
Foil
Pana set
15
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Iron hammer
Brush
Nose plier
Cutter plier
5 White board/Marker board 01
6 Cylinder balance meter 1
7 Tension meter 1
8 GSM Cutter 1
9 GSM Scale 1
10 Chairs 25
11 Teacher Table 01
12 Teacher Chair 01
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List of Consumable Materials
(For a Class of 25 Students)
Sr. No Name of Material/Items Quantity/Student For 25 students
1 Thread for single knit machine ----- 60 bags
(Per bag 24 cones)
2 Thread for circular double knit machine ----- 60 bags
(Per bag 24 cones)
3 Thread for V-Bed Flat machine ----- 50 cones
4 Gear Oil ----- 20 liter
5 White Oil ----- 20 liter
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Reference Material
1. Kitting Machine Operator Manual
2. Handouts for Occupational Health and Safety Standards, Communication Skill, Team work, professionalism and
time management.
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SCHEME OF STUDIES
Knitting Machine Operator
Sr #
Modules Theory Hours
Practical Hours
Total Hours
1 Module 1 20 140 160
2 Module 2 10 45 55
3 Module 3 20 140 160
4 Module 4 10 40 50
5 Module 5 20 140 160
6 Module 6 10 40 50
7 Module 7 5 45 50
8 Module 8 10 10 20
9 Module 9 15 10 25
10 Module 10 10 10 20
11 Module 11 15 10 25
12 Module 12 15 10 25
TOTAL HOURS 160 640 800