Cu-nnect Exothermic Welding Product Cataloguesourceiex.com/Catalogs/AN Wallis Cu-nnect Exothermic...

C u - n n e c t E x o t h e r m i c W e l d i n g

P r o d u c t C a t a l o g u e

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com

Welcome to our new

Cu-nnect Exothermic

Welding catalogue.

Our comprehensive,

competitively priced product

range has been brought

together for the first time, into

one brochure to make

purchasing and specifying so

much easier.

This, coupled with our rapid delivery promise, makes

A. N. Wallis your first choice every time.

Our large Cu-nnect range of products is used worldwide

on power stations, substations, transmission lines;

petro-chemical facilities and pipelines; oil and gas facilities

and sports stadia. All backed by over fifty years of A. N. Wallis

experience for that extra piece of mind.

So whatever you need whether it is moulds and powders,

or tools and accessories it’s all here in one catalogue.

Just one phone call, fax or mouse click away.

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com 1

CONTENTS

The Cu-nnect Exothermic Welding System 2 - 3

Connection Locator 4 - 5

Alphabetical Product Index 6

Cu-nnect Product Pages 7 - 29

Bar to Bar 7 - 9

Bar to Earth Rod 10 - 11

Bar to Steel Surface 12 - 13

Cable to Bar 14 - 16

Cable to Cable 17 - 20

Cable to Earth Rod 21 - 23

Cable to Rebar 24 - 26

Cable to Steel Surface 27 - 29

Stud to Steel Surface 29

Weld Powders 30

Moulds 30

Handle Clamps 31

Tools & Accessories 31

Part Number Index 32

THE CU-NNECT EXOTHERMIC WELDING SYSTEM

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com2

Cu-nnect exothermic welding is a simple, economical method of making permanent, very high quality electrical connections.The process uses the high temperature reaction of copper oxide and aluminium, within a semi-permanent graphite mould, toform electrical connections mainly between copper to copper or copper to steel.

No outside source of power or heat is required when using the Cu-nnect system. It is also light and completely portable, making itideal for field use. It is a straightforward method which requires very little training in order to safely obtain a quality, maintenancefree connection, therefore making it both time and cost effective.

Making a Cu-nnect joint is a simple procedure which requires a mould, weld powder, handle clamp and various tools andcleaning accessories as detailed below:

1. Position cleaned conductorsin mould after ensuringmould is dry, by pre-heatingor making a test joint.

2. Lock mould with handleclamp and place metalretaining disc in bottom of mould crucible.

3. Pour weld powder intomould and place smallamount of startingpowder on edge ofmould for easy ignition.

4. Close mould lid securely.

6. Reaction takes place. Wait several seconds toallow metal to solidifybefore opening mould.

5. Ignite starting powder using flint gun.

7. Remove weld andclean mouldcarefully beforemaking nextconnection.


THE CU-NNECT EXOTHERMIC WELDING SYSTEM

Using This Catalogue

This catalogue is designed to be as

easy to use as possible. To help find

the product you need, there is an

alphabetical index, part number index

and product locator. Every product

featured has its own application

drawing and product table.

Just phone, fax or e-mail us with

your enquiries.

Part Number andProduct Name

Application Example

ProductSection

TechnicalDrawing

Product Data Table

The Cu-nnect electrical connection is a fusion

of high conductivity, high copper content

alloys which produces a molecular weld. This

weld has at least twice the cross-sectional

area of the conductors being joined and a

current-carrying capacity equal to or greater

than that of the conductors, enabling it to

withstand repeated fault currents. The weld

will not loosen or corrode and is an integral

part of the conductor.

For any additional technical advice or

information contact our Sales team.

CONNECTION LOCATOR


BB1 - Page 7 BB2 - Page 7

Bar to Bar

BB3 - Page 8 BB7 - Page 8 BB14 - Page 9 BB41 - Page 9

Bar to Earth Rod

Bar to Steel Surface

BR1 - Page 10 BR2 - Page 11

BS1 - Page 12 BS2 - Page 12 BS3 - Page 13 BS4 - Page 13

Cable to Bar

CB4 - Page 15CB1 - Page 14 CB5 - Page 16

CC1 - Page 17 CC2 - Page 17 & 18

Cable to Cable

CC4 - Page 18 CC7 - Page 19 CC14 - Page 20


CONNECTION LOCATOR

Cable to Earth Rod

CR1 - Page 21 CR2 - Page 22 CR3 - Page 23

CRE1 - Page 24 CRE2 - Page 24 & 25

CS1 - Page 27 CS2 - Page 27 CS3 - Page 27

Cable to Steel Surface

CS7 - Page 28 CS8 - Page 28 CS9 - Page 28

CS25 - Page 29 CS27 - Page 29

Stud to Steel Surface

RS1 - Page 29 RS2 - Page 29

CRE17 - Page 26CRE3 - Page 25

Cable to Rebar

CRE6 - Page 26

Your connection not shown?

Then contact our sales office on Tel +44 (0) 115 927 1721 or e-mail [email protected]

ALPHABETICAL PRODUCT INDEX


MMould

Clamp 2, 31Cleaning Brush 31Cleaning Scraper 31Graphite 2, 31Scraper 31

PPacking 24-26, 31Powder

Starting 2, 30Weld 2, 30Weld Metal 2, 30

RRebar to Cable Connections 24-26Retaining Disc 2, 30

SScraper 31Solid Copper Earth Rods 10-11, 21-23Stainless Steel Earth Rods 10-11, 21-23Starting Powder 2, 30Steel Surface to

Bar Connections 12-13Cable Connections 27-29Stud Connections 29

Stud to Steel Surface Connections 29

TTape Cleaning Brush 31Torch 31Toolbox 31Toolkit 31Tools 2, 31

WWeld

Metal Powder 2, 30Powder 2, 30

WeldingAccessories 2, 31Toolbox 31

AAccessories 2, 31

BBar to

Bar Connections 7-9Earth Rod Connections 10-11Steel Surface Connections 12-13

Brush for cleaningCable 31Mould 31Tape 31

Butane Torch 31

CCable Cleaning Brush 31Cable to

Bar Connections 14-16Cable Connections 17-20Earth Rod Connections 21-23Rebar Connections 24-26Steel Surface Connections 27-29

Cartridge 30Ceramic Packing 24-26, 31Cleaning

Brush for Cable 31Brush for Mould 31Brush for Tape 31Scraper for Mould 31

Conductors 2Copperbond Earth Rods 10-11, 21-23

DDisc 2Disc Container 31Duxseal Sealing Compound 24-26, 31

EEarth Rod to

Bar Connections 10-11Cable Connections 21-23

Earth RodsCopperbond 10-11, 21-23Solid Copper 10-11, 21-23Stainless Steel 10-11, 21-23

FFlint Gun 31Flints 31

GGraphite Mould 2, 30

HHandle Clamps 2, 31

IIgnitor Gun 2, 31


CU-NNECT EXOTHERMIC WELDING

BB1 - Bar to Bar

20 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 650 x 8

WEP 045WEP 065WEP 090WEP 150WEP 065WEP 090

WEP 115

WEP 065WEP 115

WEP 150

WEP 200WEP 115

WEP 150

WEP 200WEP 150WEP 200WEP 200WEP 250

2 x WEP 150

BB1-C-203BB1-C-253BB1-C-254BB1-C-256BB1-C-302BB1-C-303BB1-C-304BB1-C-305BB1-C-313BB1-C-316BB1-C-383BB1-C-385BB1-C-386BB1-C-403BB1-C-404BB1-C-405BB1-C-406BB1-C-503BB1-C-504BB1-C-505BB1-C-506BB1-D-508

HCC 001

HCD 001

A Weld Mould Handlemm x mm Powder Clamp

BB2 - Bar to Bar




WEP 115


WEP 150


2 x WEP 150


HCC 001

HCD 001

A B Weld Mould Handlemm x mm mm x mm Powder Clamp

A

A

B



BB3 - Bar to Bar

BB7 - Bar to Bar

A

B

A



WEP 065

WEP 090WEP 150WEP 065WEP 090

WEP 115


WEP 150

WEP 200

WEP 2502 x WEP 150


HCC 001

HCD 001




WEP 065

WEP 090WEP 115WEP 065WEP 150WEP 090WEP 150WEP 200WEP 090WEP 115WEP 150WEP 200WEP 150

WEP 200

WEP 2502 x WEP 150

BB7-C-203BB7-C-253BB7-C-254BB7-C-256BB7-C-302BB7-C-303BB7-C-304BB7-C-305BB7-C-313BB7-C-316BB7-C-383BB7-C-385BB7-C-386BB7-C-403BB7-C-404BB7-C-405BB7-C-406BB7-D-503BB7-D-504BB7-D-505BB7-D-506BB7-D-508

HCC 001

HCD 001




BB14 - Bar to Bar

BB41 - Bar to Bar

B

A

B

A




WEP 065

WEP 090WEP 115WEP 090WEP 150WEP 090WEP 150WEP 200WEP 090WEP 115WEP 150WEP 200WEP 150

WEP 200

WEP 2502 x WEP 150


HCC 001

HCD 001




WEP 065

WEP 090WEP 115WEP 090

WEP 115

WEP 150

WEP 200

WEP 250


HCC 001

HCD 001




BR1 - Bar to Earth Rod

A/B

B

A

C

12.7

14.2

17.2

1/2”

5/8”

3/4”

20 x 325 x 325 x 430 x 230 x 331 x 338 x 340 x 350 x 350 x 620 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 620 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 650 x 8

WEP 090

WEP 115

WEP 090

WEP 115

WEP 150


WEP 150

WEP 200WEP 150

WEP 200

WEP 115

WEP 150

WEP 200

WEP 150


WEP 200

2 x WEP 150

WEP 200

2 x WEP 150

2 x WEP 200

BR1-C-127203BR1-C-127253BR1-C-127254BR1-C-127302BR1-C-127303BR1-C-127313BR1-C-127383BR1-C-127403BR1-C-127503BR1-C-127506BR1-C-142203BR1-C-142253BR1-C-142254BR1-C-142256BR1-C-142302BR1-C-142303BR1-C-142304BR1-C-142305BR1-C-142313BR1-C-142316BR1-C-142383BR1-C-142385BR1-C-142386BR1-C-142403BR1-C-142404BR1-C-142405BR1-C-142406BR1-C-142503BR1-C-142504BR1-C-142505BR1-C-142506BR1-C-172203BR1-C-172253BR1-C-172254BR1-C-172256BR1-C-172302BR1-C-172303BR1-C-172304BR1-C-172305BR1-C-172313BR1-C-172316BR1-C-172383BR1-C-172385BR1-D-172386BR1-C-172403BR1-C-172404BR1-D-172405BR1-D-172406BR1-D-172503BR1-D-172504BR1-D-172505BR1-D-172506BR1-D-172508

HCC 001

HCC 001

HCC 001

HCD 001

HCC 001

HCD 001

A B C Weld Mould Handlemm inches mm x mm Powder Clamp

Earth rod threadsmust be removed

before joint is made.

Suitable only for Copperbond Earth Rods. Please contact our sales office fordetails on connections to Solid Copper and Stainless Steel Earth Rods.



BR2 - Bar to Earth Rod

A/B

B

A

12.7

14.2

17.2

1/2”

5/8”

3/4”

20 x 325 x 325 x 430 x 230 x 331 x 338 x 340 x 350 x 350 x 620 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 620 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 650 x 8

WEP 090

WEP 115

WEP 090


WEP 150

WEP 115

WEP 150

WEP 200

WEP 150

WEP 200

WEP 250

WEP 150

WEP 200

WEP 150

WEP 250

WEP 200

WEP 250

WEP 200

WEP 250

WEP 200

WEP 250

2 x WEP 150

2 x WEP 200

BR2-C-127203BR2-C-127253BR2-C-127254BR2-C-127302BR2-C-127303BR2-C-127313BR2-C-127383BR2-C-127403BR2-C-127503BR2-C-127506BR2-C-142203BR2-C-142253BR2-C-142254BR2-C-142256BR2-C-142302BR2-C-142303BR2-C-142304BR2-C-142305BR2-C-142313BR2-C-142316BR2-C-142383BR2-C-142385BR2-C-142386BR2-C-142403BR2-C-142404BR2-C-142405BR2-C-142406BR2-C-142503BR2-C-142504BR2-C-142505BR2-C-142506BR2-C-172203BR2-C-172253BR2-C-172254BR2-C-172256BR2-C-172302BR2-C-172303BR2-C-172304BR2-C-172305BR2-C-172313BR2-C-172316BR2-C-172383BR2-C-172385BR2-C-172386BR2-C-172403BR2-C-172404BR2-C-172405BR2-C-172406BR2-D-172503BR2-D-172504BR2-D-172505BR2-D-172506BR2-D-172508

HCC 001

HCC 001

HCC 001

HCD 001

A B C Weld Mould Handlemm inches mm x mm Powder Clamp

C






BS1 - Bar to Steel Surface


20 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 6

WEP 065

WEP 090

WEP 150

WEP 090

WEP 115WEP 150WEP 090WEP 200WEP 150WEP 200WEP 250WEP 150

WEP 200

WEP 250WEP 200

WEP 250

2 x WEP 150

BS1-C-203BS1-C-253BS1-C-254BS1-C-256BS1-C-302BS1-C-303BS1-C-304BS1-C-305BS1-C-313BS1-C-316BS1-C-383BS1-C-385BS1-C-386BS1-C-403BS1-C-404BS1-C-405BS1-C-406BS1-C-503BS1-C-504BS1-C-505BS1-D-506

HCC 001

HCD 001


A


WEP 090

WEP 150

WEP 115


WEP 200

WEP 115

WEP 200

WEP 250WEP 200

2 x WEP 150

BS2-C-203BS2-C-253BS2-C-254BS2-C-256BS2-C-302BS2-C-303BS2-C-304BS2-C-305BS2-C-313BS2-C-316BS2-C-383BS2-C-385BS2-C-386BS2-C-403BS2-C-404BS2-C-405BS2-C-406BS2-C-503BS2-D-504BS2-D-505BS2-D-506

HCC 001

HCD 001


A





WEP 090

WEP 115

WEP 150

WEP 115

WEP 150WEP 200WEP 115WEP 200WEP 150WEP 200WEP 250WEP 150WEP 200

WEP 250

BS3-C-203BS3-C-253BS3-C-254BS3-C-256BS3-C-302BS3-C-303BS3-C-304BS3-C-305BS3-C-313BS3-C-316BS3-C-383BS3-C-385BS3-C-386BS3-C-403BS3-C-404BS3-C-405BS3-C-406BS3-C-503BS3-C-504BS3-C-505BS3-C-506

HCC 001




WEP 090WEP 115

WEP 150

WEP 115

WEP 200


WEP 200


2 x WEP 150

BS4-C-203BS4-C-253BS4-C-254BS4-C-256BS4-C-302BS4-C-303BS4-C-304BS4-C-305BS4-C-313BS4-C-316BS4-C-383BS4-C-385BS4-C-386BS4-C-403BS4-C-404BS4-C-405BS4-C-406BS4-C-503BS4-C-504BS4-D-505BS4-D-506

HCC 001

HCD 001


A

A



CB1 - Cable to Bar

16

25

35

8mm Ø

50

70

95

120

150

185

240

300

20 x 325 x 320 x 325 x 320 x 325 x 320 x 325 x 320 x 325 x 325 x 325 x 425 x 625 x 325 x 425 x 625 x 325 x 425 x 630 x 525 x 630 x 540 x 550 x 350 x 450 x 650 x 830 x 531 x 638 x 640 x 550 x 450 x 550 x 650 x 850 x 350 x 450 x 550 x 650 x 650 x 8

WEP 045

WEP 065WEP 045

WEP 065

WEP 090

WEP 115

WEP 150WEP 115

WEP 150

WEP 200

WEP 150

WEP 200

WEP 250

WEP 200

2 x WEP 150

2 x WEP 200

CB1-C-16203CB1-C-16253CB1-C-25203CB1-C-25253CB1-C-35203CB1-C-35253

CB1-C-8SC203CB1-C-8SC253CB1-C-50203CB1-C-50253CB1-C-70253CB1-C-70254CB1-C-70256CB1-C-95253CB1-C-95254CB1-C-95256CB1-C-120253CB1-C-120254CB1-C-120256CB1-C-120256CB1-C-150256CB1-C-150305CB1-C-150405CB1-C-150503CB1-C-150504CB1-C-150506CB1-C-150508CB1-C-185305CB1-C-185316CB1-C-185386CB1-C-185405CB1-D-185504CB1-D-185505CB1-D-185506CB1-D-185508CB1-D-240503CB1-D-240504CB1-D-240505CB1-D-240506CB1-D-300506CB1-D-300508

HCC 001

HCD 001

A B Weld Mould Handlemm2 mm x mm Powder Clamp

A

B



CB4 - Cable to Bar

20 x 3

25 x 3

25 x 4

25 x 6

30 x 5

31 x 638 x 6

40 x 5

50 x 3

50 x 4

50 x 5

50 x 6

50 x 8

162535

8mm Ø50162535

8mm Ø50709512070951207095120150120150185185185150185150240150185240185240150185240300150185300

WEP 045

WEP 032

WEP 045

WEP 065

WEP 090

WEP 065

WEP 090

WEP 115

WEP 150


WEP 150

WEP 2502 x WEP 150

WEP 150WEP 200

2 x WEP 200

CB4-C-20316CB4-C-20325CB4-C-20335

CB4-C-2038SCCB4-C-20350CB4-C-25316CB4-C-25325CB4-C-25335

CB4-C-2538SCCB4-C-25350CB4-C-25370CB4-C-25395CB4-C-253120CB4-C-25470CB4-C-25495CB4-C-254120CB4-C-25670CB4-C-25695CB4-C-256120CB4-C-256150CB4-C-305120CB4-C-305150CB4-C-305185CB4-C-316185CB4-C-386185CB4-C-405150CB4-C-405185CB4-C-503150CB4-C-503240CB4-C-504150CB4-C-504185CB4-C-504240CB4-C-505185CB4-C-505240CB4-C-506150CB4-C-506185CB4-C-506240CB4-D-506300CB4-C-508150CB4-C-508185CB4-D-508300

HCC 001

HCD 001

HCC 001

HCD 001

A B Weld Mould Handlemm x mm mm2 Powder Clamp

A

B



CB5 - Cable to Bar

16

25

35

8mm Ø

50

70

95

120

150

185

240

300

20 x 325 x 320 x 325 x 320 x 325 x 320 x 325 x 320 x 325 x 325 x 325 x 425 x 625 x 325 x 425 x 625 x 325 x 425 x 630 x 525 x 630 x 540 x 550 x 350 x 450 x 650 x 830 x 531 x 638 x 640 x 550 x 450 x 550 x 650 x 850 x 350 x 450 x 550 x 650 x 650 x 8


WEP 065

WEP 090

WEP 115

WEP 150

WEP 200


2 x WEP 1502 x WEP 200

WEP 250

2 x WEP 150

2 x WEP 200

2 x WEP 150

2 x WEP 200

2 x WEP 250

CB5-C-16203CB5-C-16253CB5-C-25203CB5-C-25253CB5-C-35203CB5-C-35253

CB5-C-8SC203CB5-C-8SC253CB5-C-50203CB5-C-50253CB5-C-70253CB5-C-70254CB5-C-70256CB5-C-95253CB5-C-95254CB5-C-95256CB5-C-120253CB5-C-120254CB5-C-120256CB5-C-120305CB5-C-150256CB5-C-150305CB5-C-150405CB5-C-150503CB5-C-150503CB5-D-150506CB5-D-150508CB5-C-185305CB5-C-185316CB5-C-185386CB5-C-185405CB5-D-185504CB5-D-185505CB5-D-185506CB5-D-185508CB5-D-185503CB5-D-240504CB5-D-240505CB5-D-240506CB5-D-300506CB5-D-300508

HCC 001

HCD 001

HCC 001

HCD 001

A B Weld Mould Handlemm2 mm x mm Powder Clamp

B

A

AB



CC1 - Cable to Cable

162535

8mm Ø507095120150185240300400

WEP 032

WEP 045

WEP 065WEP 090

WEP 115


2 x WEP 150

CC1-C-16CC1-C-25CC1-C-35

CC1-C-8SCCC1-C-50CC1-C-70CC1-C-95CC1-C-120CC1-C-150CC1-C-185CC1-C-240CC1-C-300CC1-D-400

HCC 001

HCD 001

A Weld Mould Handlemm2 Powder Clamp

A


1625

35

8mm Ø

50

70

95

120

150

185

240

16252535

8mm Ø253550253550703550709535507095120507095120150709512015018595120

WEP 045

WEP 065

WEP 090

WEP 065

WEP 090

WEP 115

WEP 090

WEP 150

WEP 090

WEP 150


WEP 200

WEP 150WEP 200

CC2-C-1616CC2-C-2525CC2-C-3525CC2-C-3535CC2-C-88SCCC2-C-5025CC2-C-5035CC2-C-5050CC2-C-7025CC2-C-7035CC2-C-7050CC2-C-7070CC2-C-9535CC2-C-9550CC2-C-9570CC2-C-9595CC2-C-12035CC2-C-12050CC2-C-12070CC2-C-12095CC2-C-120120CC2-C-15050CC2-C-15070CC2-C-15095CC2-C-150120CC2-C-150150CC2-C-18570CC2-C-18595CC2-C-185120CC2-C-185150CC2-C-185185CC2-C-24095CC2-C-240120

HCC 001

HCC 001

A B Weld Mould Handlemm2 mm2 Powder Clamp

Table continued on page 18




1625

35

8mm Ø

50

70

95

120

150

185

240

300

16252535

8mm Ø253550253550703550709535507095120507095120150709512015018595120150185240120150185240300

WEP 045

WEP 065

WEP 090

WEP 115

WEP 150

WEP 115

WEP 150

WEP 200

WEP 150

WEP 200

WEP 250

WEP 200

WEP 250

2 x WEP 150

2 x WEP 200

2 x WEP 2502 x WEP 200

2 x WEP 250

3 x WEP 200

CC4-C-1616CC4-C-2525CC4-C-3525CC4-C-3535CC4-C-88SCCC4-C-5025CC4-C-5035CC4-C-5050CC4-C-7025CC4-C-7035CC4-C-7050CC4-C-7070CC4-C-9535CC4-C-9550CC4-C-9570CC4-C-9595CC4-C-12035CC4-C-12050CC4-C-12070CC4-C-12095CC4-C-120120CC4-C-15050CC4-C-15070CC4-C-15095CC4-C-150120CC4-C-150150CC4-C-18570CC4-C-18595CC4-C-185120CC4-C-185150CC4-D-185185CC4-D-24095CC4-D-240120CC4-D-240150CC4-D-240185CC4-D-240240CC4-D-300120CC4-D-300150CC4-D-300185CC4-D-300240CC4-D-300300

HCC 001

HCD 001


A B

240

300

150185240120150185240300

WEP 200

2 x WEP 150WEP 150WEP 200WEP 250

2 x WEP 200

CC2-C-240150CC2-C-240185CC2-D-240240CC2-C-300120CC2-C-300150CC2-C-300185CC2-D-300240CC2-D-300300

HCC 001

HCD 001

HCC 001

HCD 001


AB

CC2 - Cable to Cable (continued)




1625

35

8mm Ø

50

70

95

120

150

185

240

300

16252535

8mm Ø253550253550703550709535507095120507095120150709512015018595120150185240120150185240300

WEP 045

WEP 065

WEP 090WEP 065

WEP 090

WEP 115

WEP 150

WEP 200

WEP 150

WEP 200WEP 250

2 x WEP 150

WEP 200

WEP 250

2 x WEP 150

WEP 250

2 x WEP 150

2 x WEP 200

2 x WEP 150

2 x WEP 200

2 x WEP 250

CC7-C-1616CC7-C-2525CC7-C-3525CC7-C-3535CC7-C-88SCCC7-C-5025CC7-C-5035CC7-C-5050CC7-C-7025CC7-C-7035CC7-C-7050CC7-C-7070CC7-C-9535CC7-C-9550CC7-C-9570CC7-C-9595CC7-C-12035CC7-C-12050CC7-C-12070CC7-C-12095CC7-C-120120CC7-C-15050CC7-C-15070CC7-C-15095CC7-C-150120CC7-D-150150CC7-C-18570CC7-C-18595CC7-C-185120CC7-D-185150CC7-D-185185CC7-C-24095CC7-C-240120CC7-D-240150CC7-D-240185CC7-D-240240CC7-D-300120CC7-D-300300CC7-D-300185CC7-D-300240CC7-D-300300

HCC 001

HCD 001

HCC 001

HCD 001

HCC 001

HCD 001


A

B




1625

35

8mm Ø

50

70

95

120

150

185

240

300

16252535

8mm Ø253550253550703550709535507095120507095120150709512015018595120150185240120150185240300

WEP 045

WEP 065

WEP 090

WEP 115

WEP 150

WEP 200

WEP 150

WEP 200WEP 250

2 x WEP 150

WEP 200

WEP 250

2 x WEP 150

WEP 250

2 x WEP 150

2 x WEP 200

2 x WEP 150

2 x WEP 200

2 x WEP 250

CC14-C-1616CC14-C-2525CC14-C-3525CC14-C-3535CC14-C-88SCCC14-C-5025CC14-C-5035CC14-C-5050CC14-C-7025CC14-C-7035CC14-C-7050CC14-C-7070CC14-C-9535CC14-C-9550CC14-C-9570CC14-C-9595CC14-C-12035CC14-C-12050CC14-C-12070CC14-C-12095CC14-C-120120CC14-C-15050CC14-C-15070CC14-C-15095CC14-C-150120CC14-D-150150CC14-C-18570CC14-C-18595CC14-C-185120CC14-D-185150CC14-D-185185CC14-C-24095CC14-C-240120CC14-D-240150CC14-D-240185CC14-D-240240CC14-D-300120CC14-D-300150CC14-D-300185CC14-C-300240CC14-D-300300

HCC 001

HCD 001

HCC 001

HCD 001

HCC 001

HCD 001


B

A



CR1 - Cable to Earth Rod

12.7

14.2

17.2

1/2”

5/8”

3/4”

162535

8mm Ø507095120150185240300162535

8mm Ø507095120150185240300162535

8mm Ø507095120150185240300

WEP 065

WEP 090

WEP 115

WEP 150

WEP 065

WEP 090

WEP 115

WEP 150WEP 200

WEP 065

WEP 090

WEP 115

WEP 150WEP 200

CR1-C-12716CR1-C-12725CR1-C-12735

CR1-C-1278SCCR1-C-12750CR1-C-12770CR1-C-12795CR1-C-127120CR1-C-127150CR1-C-127185CR1-C-127240CR1-C-127300CR1-C-14216CR1-C-14225CR1-C-14235


CR1-C-1728SCCR1-C-17250CR1-C-17270CR1-C-17295CR1-C-172120CR1-C-172150CR1-C-172185CR1-C-172240CR1-C-172300

HCC 001

HCC 001

HCC 001

A B C Weld Mould Handlemm inches mm2 Powder Clamp

A/B

B

A

C







12.7

14.2

17.2

1/2”

5/8”

3/4”

162535

8mm Ø507095120150185240300162535

8mm Ø507095120150185240300162535

8mm Ø507095120150185240300

WEP 090

WEP 065

WEP 090

WEP 115

WEP 150

WEP 200

WEP 250WEP 065

WEP 090

WEP 115

WEP 150

WEP 200

WEP 2502 x WEP 150

WEP 090

WEP 115

WEP 150

WEP 200

WEP 2502 x WEP 150

CR2-C-12716CR2-C-12725CR2-C-12735


CR2-C-1428SCCR2-C-14250CR2-C-14270CR2-C-14295CR2-C-142120CR2-C-142150CR2-C-142185CR2-C-142240CR2-D-142300CR2-C-17216CR2-C-17225CR2-C-17235

CR2-C-1728SCCR2-C-17250CR2-C-17270CR2-C-17295CR2-C-172120CR2-C-172150CR2-C-172185CR2-C-172240CR2-D-172300

HCC 001

HCC 001

HCD 001

HCC 001

HCD 001


A/B

B

A

C







12.7

14.2

17.2

1/2”

5/8”

3/4”

162535

8mm Ø507095120150185240300162535

8mm Ø507095120150185240300162535

8mm Ø507095120150185240300

WEP 090

WEP 115

WEP 150

WEP 2502 x WEP 2002 x WEP 250

WEP 090

WEP 115


2 x WEP 2002 x WEP 250

WEP 090

WEP 115

WEP 150

WEP 200WEP 250

2 x WEP 200

3 x WEP 200

CR3-E-12716CR3-E-12725CR3-E-12735

CR3-E-1278SCCR3-E-12750CR3-E-12770CR3-E-12795CR3-E-127120CR3-E-127150CR3-E-127185CR3-E-127240CR3-E-127300CR3-E-14216CR3-E-14225CR3-E-14235

CR3-E-1428SCCR3-E-14250CR3-E-14270CR3-E-14295CR3-E-142120CR3-E-142150CR3-E-142185CR3-J-142240CR3-J-142300CR3-E-17216CR3-E-17225CR3-E-17235

CR3-E-1728SCCR3-E-17250CR3-E-17270CR3-E-17295CR3-E-172120CR3-E-172150CR3-J-172185CR3-J-172240CR3-J-172300

HCC 001

HCC 001

HCD 001

HCC 001

HCD 001


A/B

B

A




C



CRE1 - Cable to Rebar

10 - 40

162535

8mm Ø507095120150185240300

WEP 045

WEP 090

WEP 150WEP 250

2 x WEP 150

CRE1-A-16CRE1-A-25CRE1-A-35

CRE1-C-8SCCRE1-C-50CRE1-C-70CRE1-C-95CRE1-C-120CRE1-C-150CRE1-C-185CRE1-D-240CRE1-D-300

HCA 001

HCC 004

HCD 004

A B Weld Mould Handlemm mm2 Powder Clamp


16

20

16253550

8mm Ø709512015018524030016253550

8mm Ø7095120150185240300

WEP 090

WEP 115

WEP 115

WEP 150

WEP 200

WEP 2502 x WEP 150

WEP 115

WEP 150

WEP 200

WEP 2502 x WEP 1502 x WEP 200

CRE2-C-16R16CRE2-C-16R25CRE2-C-16R35CRE2-C-16R50

CRE2-C-16R8SCCRE2-C-16R70CRE2-C-16R95CRE2-C-16R120CRE2-C-16R150CRE2-C-16R185CRE2-C-16R240CRE2-D-16R300CRE2-C-20R16CRE2-C-20R25CRE2-C-20R35CRE2-C-20R50

CRE2-C-20R8SCCRE2-C-20R70CRE2-C-20R95CRE2-C-20R120CRE2-C-20R150CRE2-C-20R185CRE2-D-20R240CRE2-D-20R300

HCC 001

HCD 001

HCC 001

HCD 001


B

B

To safely and effectively weld cable to rebar some form of mould packing must be used. Preformed ceramic fibre packing (part no. PAK001) or Duxseal (Part no. DXS001) can be used for this purpose.


A

A

Table continued on page 25



CRE2 - Cable to Rebar (continued)

25

30

16253550

8mm Ø709512015018524030016253550

8mm Ø7095120150185240300

WEP 200

WEP 250

2 x WEP 150

2 x WEP 200

WEP 250

2 x WEP 150

2 x WEP 200

2 x WEP 250

3 x WEP 200

CRE2-C-25R16CRE2-C-25R25CRE2-C-25R35CRE2-C-25R50

CRE2-C-25R8SCCRE2-C-25R70CRE2-C-25R95CRE2-C-25R120CRE2-D-25R150CRE2-D-25R185CRE2-D-25R240CRE2-D-25R300CRE2-C-30R16CRE2-C-30R25CRE2-C-30R35CRE2-D-30R50

CRE2-D-30R8SCCRE2-D-30R70CRE2-D-30R95CRE2-D-30R120CRE2-D-30R150CRE2-D-30R185CRE2-D-30R240CRE2-D-30R300

HCC 001

HCD 001

HCC 001

HCD 001



10 - 40

162535

8mm Ø507095120150185240300

WEP 045

WEP 090

WEP 150WEP 250

2 x WEP 150

CRE3-C-16CRE3-C-25CRE3-C-35


HCC 002

HCD 002


B



A

BA




10 - 40

162535

8mm Ø507095120150185240300

WEP 045

WEP 065

WEP 090

WEP 150

WEP 200


CRE6-C-8SCCRE6-C-50CRE6-C-70CRE6-C-95CRE6-C-120CRE6-C-150CRE6-C-185CRE6-C-240CRE6-C-300

HCC 002


B


10 - 40

162535

8mm Ø507095120150185240300

WEP 045

WEP 090

WEP 150WEP 250

2 X WEP 150



HCC 004

HCD 004


B



A

A



CS1 - Cable to Steel Surface

162535

8mm Ø507095120150185240300

WEP 045


WEP 200

CS1-C-8SCCS1-C-50CS1-C-70CS1-C-95CS1-C-120CS1-C-150CS1-C-185CS1-C-240CS1-D-300

HCC 001

HCD 001


USE MOULD TYPE CS8 ON PAGE 28

A

A

A


162535

8mm Ø507095120150185240300

WEP 090

WEP 115


2 x WEP 1502 x WEP 200

CS2-C-8SCCS2-C-50CS2-C-70CS2-C-95CS2-C-120CS2-C-150CS2-C-185CS2-D-240CS2-D-300

HCC 001

HCD 001HCD 001


USE MOULD TYPE CS9 ON PAGE 28


162535

8mm Ø507095120150185240300

WEP 045

WEP 065

WEP 090

WEP 115

WEP 200

WEP 250

CS3-C-16CS3-C-25CS3-C-35

CS3-C-8SCCS3-C-50CS3-C-70CS3-C-95CS3-C-120CS3-C-150CS3-C-185CS3-C-240CS3-C-300

HCC 001



162535

8mm Ø507095120150185240300

WEP 045

WEP 065

WEP 090

WEP 150

WEP 200

WEP 250

2 x WEP 150

2 x WEP 200

CS7-C-16CS7-C-25CS7-C-35

CS7-C-8SCCS7-C-50CS7-C-70CS7-D-95CS7-D-120CS7-D-150CS7-D-185CS7-D-240CS7-D-300

HCC 001

HCD 001



162535

8mm Ø507095120150185240300

WEP 025

WEP 032

WEP 045


WEP 200

WEP 250

CS8-A-16CS8-A-25CS8-A-35

CS8-A-8SCCS8-A-50CS8-C-70CS8-C-95CS8-C-120CS8-C-150CS8-C-185CS8-C-240CS8-C-300

HCA 001

HCC 001



162535

8mm Ø507095120150185240300

WEP 045

WEP 090

WEP 115


2 x WEP 1502 x WEP 200

CS9-A-16CS9-A-25CS9-A-35


HCA 001

HCC 001




A

A

A



A

A

A

A


162535

8mm Ø507095120150185240300

WEP 045

WEP 065

WEP 090

WEP 115

WEP 150

WEP 200

WEP 250

CS25-C-10CS25-C-25CS25-C-35


HCC 001



162535

8mm Ø507095120150185240300

WEP 045

WEP 065

WEP 115

WEP 150

WEP 200WEP 250

2 x WEP 1502 x WEP 200

CS27-C-16CS27-C-25CS27-C-35

CS27-C-8SCCS27-C-50CS27-C-70CS27-C-95CS27-C-120CS27-C-150CS27-C-185CS27-D-240CS27-D-300

HCC 001

HCC 001


RS1 - Stud to Steel Surface

M6M8M10M12M16


RS1-C-M6RS1-C-M8RS1-C-M10RS1-C-M12RS1-C-M16

HCC 001

A Weld Mould HandlePowder Clamp

RS2 - Stud to Steel Surface

M6M8M10M12M16


RS1-C-M6RS2-C-M8RS2-C-M10RS2-C-M12RS2-C-M16

HCC 001

A Weld Mould HandlePowder Clamp

WELD POWDERS & MOULDS


Weld Powders

Cu-nnect Weld Metal is a high quality mixture of copper oxide

and aluminium, contained inside plastic cartridges which are

packed in boxes of 10 or 20 pieces depending on the powder

weight. The metal retaining discs are contained in a separate

bag inside each box. Each weld connection uses one disc.

The starting powder is compacted at the bottom of each

cartridge with the Weld Metal on top. The starting powder is

released by firmly tapping the base of the cartridge.

Cu-nnect Weld Powder is not explosive, shock sensitive or

subject to spontaneous ignition.

Moulds

A semi-permanent graphite mould is used for making all

Cu-nnect welded connections. Each mould is precision

machined to control the flow of the molten Cu-nnect Weld Metal

and the end shape of the connection. If used carefully and

cleaned properly each mould will provide for approximately

75 connections.


25g Weld Powder32g Weld Powder45g Weld Powder65g Weld Powder90g Weld Powder115g Weld Powder150g Weld Powder200g Weld Powder250g Weld Powder

20

10

Part Description Box Number Quantity


HANDLE CLAMPS, TOOLS & ACCESSORIES

Handle Clamps

A Handle Clamp is required to hold the graphite mould and

conductors in place whilst the connection is being made.

Three sizes of Handle Clamp cover the range of connections

shown in this catalogue.

Handle Clamps with a Chain Support are used to securely hold

a Cu-nnect mould to either a Vertical or Horizontal pipe or

reinforcement bar up to 4” in diameter.

Handle Clamps with a Beam Support are used to securely hold

a Cu-nnect mould to a Vertical steel column or angle.

Tools & Accessories

HCA 001HCC 001HCC 002HCC 003HCC 004HCD 001HCD 002HCD 003HCD 004

Small Handle ClampMedium Handle ClampMedium Handle Clamp with Vertical Chain SupportMedium Handle Clamp with Vertical Beam SupportMedium Handle Clamp with Horizontal Chain SupportLarge Handle ClampLarge Handle Clamp with Vertical Chain SupportLarge Handle Clamp with Vertical Beam SupportLarge Handle Clamp with Horizontal Chain Support

Part DescriptionNumber

TCB 001CCB 001MCB 001MCS 001FGN 001FLT 001DSC 001DXS 001PAK 001BTT 001TBX 001

CTK 001

CTK 002

Tape Cleaning BrushCable Cleaning BrushMould Cleaning BrushMould Cleaning ScraperFlint GunReplacement FlintsDisc ContainerDuxseal Sealing Compound (1lb)Ceramic PackingButane Torch Welding ToolboxCu-nnect Toolkit for Bar Connections. Contains the following:Tape Cleaning Brush (TCB 001)Mould Cleaning Brush (MCB 001)Mould Cleaning Scraper (MCS 001)Flint Gun (FGN 001)Cu-nnect Toolkit for Cable Connections. Contains the following:Tape Cleaning Brush (TCB 001)Cable Cleaning Brush (CCB 001)Mould Cleaning Brush (MCB 001)Mould Cleaning Scraper (MCS 001)Flint Gun (FGN 001)

Part DescriptionNumber

A comprehensive range of tools and cleaning

materials to aid your welding programme.

PART NUMBER INDEX


BBB1 . . . . . . . . . . . 7BB14 . . . . . . . . . . 9BB2 . . . . . . . . . . . 7BB3 . . . . . . . . . . . 8BB41 . . . . . . . . . . 9BB7 . . . . . . . . . . . 8BR1 . . . . . . . . . . 10BR2 . . . . . . . . . . 11BS1 . . . . . . . . . . 12BS2 . . . . . . . . . . 12BS3 . . . . . . . . . . 13BS4 . . . . . . . . . . 13BTT 001 . . . . . . 31CCB1 . . . . . . . . . . 14CB4 . . . . . . . . . . 15CB5 . . . . . . . . . . 16CC1 . . . . . . . . . . 17CC14 . . . . . . . . . 20CC2 . . . . . . . 17-18CC4 . . . . . . . . . . 18CC7 . . . . . . . . . . 19CCB 001 . . . . . . 31CR1 . . . . . . . . . . 21CR2 . . . . . . . . . . 22CR3 . . . . . . . . . . 23CRE1. . . . . . . . . 24CRE17. . . . . . . . 26CRE2 . . . . . . 24-25CRE3. . . . . . . . . 25CRE6. . . . . . . . . 26CS1 . . . . . . . . . . 27CS2 . . . . . . . . . . 27CS25 . . . . . . . . . 29CS27 . . . . . . . . . 29CS3 . . . . . . . . . . 27CS7 . . . . . . . . . . 28CS8 . . . . . . . . . . 28CS9 . . . . . . . . . . 28CTK 001 . . . . . . 31CTK 002 . . . . . . 32

DDSC 001 . . . . . . 31DXS 001 . . . . . . 31FFGN 001 . . . . . . 31FLT 001 . . . . . . . 31HHCA 001 . . . . . . 31HCC 001. . . . . . 31HCC 002. . . . . . 31HCC 003. . . . . . 31HCC 004. . . . . . 31HCD 001. . . . . . 31HCD 002. . . . . . 31HCD 003. . . . . . 31HCD 004. . . . . . 31MMCB 001 . . . . . 31MCS 001. . . . . . 31PPAK 001 . . . . . . 31RRS1 . . . . . . . . . . 29RS2 . . . . . . . . . . 29TTBX 001 . . . . . . 31TCB 001 . . . . . . 31WWEP 025 . . . . . 30WEP 032 . . . . . 30WEP 045 . . . . . 30WEP 065 . . . . . 30WEP 090 . . . . . 30WEP 115 . . . . . . 30WEP 150. . . . . . 30WEP 200 . . . . . 30WEP 250 . . . . . 30

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com


Copyright: This brochure is Copyrighted to A. N. Wallis & Co. Ltd.Unauthorised reproduction or storage without permission is aninfringement of that Copyright. Infringement of Copyright will resultin legal actions. February 2005.

Product Development: It is A. N. Wallis’s policy to continuouslyimprove its products. Accordingly, A. N. Wallis reserves the right toamend product descriptions, specifications and performancewithout prior notice.

Des

igne

d an

d pr

oduc

ed b

y M

cCon

nells

Adv

ertis

ing

& P

R, D

erby

A. N. WALLIS & Co. Ltd

Greasley Street, Bulwell, Nottingham, East Midlands, NG6 8NG, United Kingdom

Tel +44 (0) 115 927 1721 • Fax +44 (0) 115 875 6630

e-mail [email protected] • Website www.an-wallis.com FM 73972

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