CTS Cement Manufacturing Corp.

Manufacturers of

Introductory Product Training Module

for

Korodur

What is Rapid Set®?

Rapid Set® Cement is a

pure hydraulic cement

that delivers structural strength

in just 1 hour.

Introduction

15 Fm

Calcium Silicate Hydrate

Ettringite

Rapid Set® is NOT Portland Cement with Additives

Rapid Set is an advanced cement technology

Calcium Sulfoaluminate Cement

C4 A3 Ŝ

Rapid Set is Fast

Drive or build on in 1 hour Complete jobs faster, perform more work

Rapid Set is Very Strong 68.94 MPa at 28 days

Versatile enough for industrial, commercial, residential

Rapid Set is Durable

Low Shrinkage, Resists Sulfate Attack, Endures Freeze-Thaw Conditions

Produce permanent repairs. Reduce replacement costs

Rapid Set Cement Portland Cement

Faster Strength Gain Slow Strength Gain

Higher Strength Modest Strength

Low Shrinkage High Shrinkage

More Durable Susceptible to Attack

Rapid Set vs. Portland Cement

Rapid Set

Rapid Set® hardens in minutes vs.

Portland Cement hardens in hours / days

Rapid Set

Rapid Set® has high strengths at maturity

Rapid Set

Corps of Engineers Shrinkage Limit

Portland Cement concrete

AGE (Days) Type III with 2% calcium chloride

Rapid Set

Rapid Set® has less shrinkage vs. Portland Cement

(o)

L

e

s

s

Rapid Set® Type II Portland (8% C 3 A) (0% C 3 A)

Source: CTL test results

After 6 Years

Rapid Set Resists Sulfate Attack

After 2 Years

33 29 15 21 2

CONCRETE COMPONENTS, % BY VOLUME Rock

Sand

Cement

Water

Air

33 29 36 2

Rapid Set Hydrates up to 0.45 w/c

Leaving no water for evaportation Rock

Sand

Cement Paste

Air

33 29 27 9 2

Portland Cement Hydrates up to 0.25 w/c

Leaving 9 % of volume for evaporationRock

Sand

Cement Paste

Water

Air

Benefits

• Denser

• Even aggregate

Curing

• Self cure (skin): TRU

• Core: water cure

Advantages of Rapid Set

Rapid Strength Gain

Structural Strength in 1 Hour

Faster Setting

Apply final finish and remove form sooner

Higher Strength

Durable and can be used for all applications

Lower Shrinkage

No cracking, higher durability

More Durable

Resists sulfate attack, won’t react with aggregates

Rapid Set is a GREEN product

Better for the environment

Rapid Set products are LEED compliant

Contributes points toward LEED certification

Ask your representative for details

Produced using less energy

32% lower CO2 output than portland cement

Longer durability

Preserves our natural resources

Conserves energy

Rapid Set Has a Versatile Product Line

Residential

Decorative Industrial

Commercial

Manufacturing

Logansport, IN Juarez, MX

RAW MATERIALS KILN

AUTOMATED CONTROL ROOM FINISH MILL R.S. CEMENT

WET CHEMISTRY

X-RAY FLOURESCENCE

CEMENT FINENESS

X-RAY DEFRACTION

PARTICLE SIZE

DISTRIBUTION

Surface Preparation

• Surface must be free of oils, grease, & loose debris •Mechanical methods of surface preparation are recommended • Recommended ICRI CSP 3 • Roughen surface and remove all unsound concrete • Immediately prior to placement SSD (Saturate Surface Dry) the surface.

CSP 1 CSP 2 CSP 4

CSP 5 CSP 6 CSP 7 CSP 8

ICRI Standards e

Acid Etched Grinding Light Scarification

Medium Shot Blast Medium Scarification Heavy abrasive blast Heavy Scarification

Surface Preparation

CSP 3

Light Shot Blast

Mixing Product

• Mechanical drill & mixing paddle is recommended • Mix product for 2-3 minutes

• Add 2-4.73 liter of water per bag (see bag for specific water amount)

•Do not exceed 4.73 liter of water •To extend working time add Set Control to water prior to mixing material

•Do not re-temper material

Curing

Water Curing • Spray Surface with water after initial set

• Keep Surface wet for 1 hour

Tools

Products

Cement All™

Multi-Purpose Concrete

Repair Material

20 MPa in 1 hour

> 62 MPa at 28 days

Non-Shrink

Water Stop

Apply 0mm – 100mm

Applications

Concrete Repair

Underlayment

Crack / Spall Repair

Anchoring

Grouting

Casting

Commercial

Industrial

Residential

Underlayments

Apply 0mm to 100mm

Use for general concrete repairs

Crack and spall repair

Trowelable or Pourable Mix

Non shrink

Build or drive on in 1 hour

20 MPa in 1 hour

> 62 MPa in 28 days

Anchoring

Non shrink

> 62 MPa in 28 days

Grouting

Mortar Mix

17 MPa in 1 hour

> 48 MPa 28 days

Non-Shrink

Water Stop

Apply 15 to 150 mm

Mortar Mix

High Strength Repair Mortar

Applications

Structural Repair Mortar

Plaster Repair

Vertical, Overhead,

Horizontal

Concrete Repairs

Spall Repairs

Window / Door

installations

Structural Repair Mortar 17 MPa in 1 hour

48 MPa in 28 days

Precast Yards

• No glue needed

• Non shrink

• Rock solid in 1 hour

Structural Strength in 1 Hour

Great for Vertical, overhead or

flatwork structural repairs

I70 Restoration Project • Used over 6000 bags of Mortar Mix

• Cost $800 Million to replace bridge vs. $21.6 Million to

repair

• Work was completed at night to reduce traffic

Concrete Repair

Mortar Beds

Paint same day

Non shrink

High Strength Rapid Hardening Concrete Mix

19 MPa in 1 hour

> 41 MPa in 28 days

Non shrink

Water stop

Apply 50 to 600 cm

Applications

Emergency repairs

Raising manhole covers

Airfield rehabilitation

Water treatment plants

Seawalls Waterstop

Post Setting

Full depth placements

Concrete counter tops

Very rapid hardening

Drive on in 1 hour

> 41 MPa in 28 days

Emergency Repairs

Raising Manhole Covers

19 MPa in 1 hour

> 41 MPa in 28 days

Airfield Rehabilitation & Airstrip Lighting

High strength

1-hour openings

Water treatment plants

Seawalls, lighthouses

High sulfate resistance

Water Stop

Post setting

Formed concrete Structural strength in 1 hour

Ready to install in 1 hour

Stain, dye, or add color

Concrete Countertops

DOT Repair Mix

Extended (100%)

20 MPa in 1-1/2 hours

> 65 MPa in 28 days

Apply up to 600 mm

DOT Repair Mix is 100% Extendable

Mixed Neat

20 MPa in 1 hour

> 65 Mpa at 28 days

Apply 15 to 150 mm

Yield .5 cubicft Extended

(100%)

17.23 MPa in 1-½ hour

58.60 MPa in 28 days

Apply up to 152mm thick

Yield .9 cubic ft

DOT Repair Mix

Highway, bridges,

runway repair

Very fluid mix

Open to traffic in 1½ hours

Military

60-minute working time Paint in 3 hours Place 0 to 12 mm Sandable for 24 hours No glues needed

WunderFixx®

Applications

Tilt-Up Construction

Precast Construction

Cast-In-Place Concrete

Bug Holes

Honey Comb

And More…

100% Cement Based

For tilt-up finishing Parking garages Fill bug holes Honey combs

Sandable for 24 hours

Super smooth finish

Paint in 3 hours

Just add water

Paint in 3 hours

Low pH

Premium Concrete

Smoothing Compound

Stucco Mix • Crack Resistant • Easy to use – Just add water • Saves Time – Replaces 10 day method • 60 Minute Working time • Paint in 3 hours • Scratch & Brown in 1 application • Great for large jobs • Can be applied by gun

Window and Door Replacements • Complete job same day • Paint or Color coat in 3 hours

Conforms to ICBO 5102

TRU™ Self-Leveling

Topping, Resurfacer, or

Underlayment

Foot Traffic in 2-3 hours

34.5 MPa in 24 hours

44.50 MPa in 28 days

Coat or Seal in 12 hours

Polish in 24 Hours

Accepts Stains or Integral colors

Apply 4 mm to 35mm (can be extended for thicknesses greater than 35 mm)

TRU™ Self-Leveling Floor Material

Applications • Topping • Resurfacer • Underlayment • Decorative Floors

Tools for Installation

Apply 4mm to 35mm

20 MPa in 4 hours

Polish in 24 hours

34.5 MPa in 24 hours

Interior or exterior

Natural TRU, broadcasted #1 all sided mirror, polished

Corporate Office

Seed with aggregates or glass

Polish to a high dense sheen

44.5 MPa in 28 days

22kg – 34kg of sand

per SF

Leaving NO WET

SPOTS

Removing

excess sand

12-24 hours

Rapid Set® Skim Coat

Feather edge to 12mm thick

20 minute working time

Contains NO Sand

Walk on traffic in 1 hour

Rapid Set® Skim Coat

Floor underlayment

Concrete repair

Concrete smoothing

Level floor gradiations

Interior or exterior

SET Control®

For more working time

1 packet per bag of Rapid Set®

Adds 15 to 20 minutes

working time

Doesn’t affect strength, only

slows the set time

For hot weather or large batches

Flow Control®

Increase fluidity of your mix

Increase strength 1 packet per bag of

Rapid Set® product Stiff mixes become soupier and flow

better

Add SET Control® and Flow Control®

together to make a slower setting fluid mix

+

Rapid Set Cement Portland Cement

Faster Strength Gain Slow Strength Gain

Higher Strength Modest Strength

Low Shrinkage High Shrinkage

More Durable Susceptible to Attack

Rapid Set® has a versatile product

line compared to Portland Cement

Rapid Set® Products Satisfies All Concrete Construction Needs

for Commercial, Industrial, Residential or Military Applications.

International Concrete Repair Institute

2009 Project of the Year

Pentagon Renovation

Material Suppliers / Manufacturers CTS Cement Manufacturing Corp.

Cypress, California

Visit www.rapidset.com for more

information.

Thank you for your business.