CT310KX TABLE OF CONTENTS - Truck-mounted cranes,...
Transcript of CT310KX TABLE OF CONTENTS - Truck-mounted cranes,...
SECTION 100 DESCRIPTION & SPECIFICATIONS
20553 INTRODUCTION & LIMITS OF USE23054 LOAD CAPACITY CHART20568 CONTROL PENDANT & OVERLOAD SENSING SYSTEM20569 TRUCK SET-UP, SWIVEL LOAD BLOCK USE, & PREPARATION FOR TRAVEL20729 TWO PART LINE CONFIGURATION26002 MOUNTING PEDESTAL
SECTION 150 SAFETY - GENERAL
20556 CRANE SAFETY20557 ELECTROCUTION HAZARD, CRANE SAFETY NEAR POWER LINES, & MINIMUM CLEARANCE20558 SAFETY WARNINGS - AN EXPLANATION20559 ELECTROCUTION HAZARD DECALS20560 SAFETY SIGNS & DECALS20561 DECAL PLACEMENT DRAWING21353 SAFETY DECALS (PAGE 1 OF 2)21384 SAFETY DECALS (PAGE 2 OF 2)21377 DECAL DRAWINGS & LIST (PAGE 1 OF 2)21378 DECAL DRAWINGS & LIST (PAGE 2 OF 2)
SECTION 200 INSTALLATION INSTRUCTIONS
20563 INSTALLATION PROCEDURE27410 INSTALLATION DIMENSIONS DRAWING20714 BASE MOUNTING DIMENSIONS27413 FACTORY-SET ROTATION STOPS - ILLUSTRATION27414 ADJUSTING ROTATION STOPS - INSTRUCTIONS15660 BATTERY CABLE INSTALLATION DRAWING20566 FINAL PREPARATION PRIOR TO USE
SECTION 300 MAINTENANCE AND SERVICE
20571 PREVENTATIVE MAINTENANCE OVERVIEW & PERIODIC INSPECTION SCHEDULE21982 LUBRICATION SCHEDULE20573 MINIMUM VOLTAGE TEST20574 WIRE ROPE INSTALLATION & REPLACEMENT20575 HYDRAULIC SYSTEM SCHEMATIC
SECTION 400 REPLACEMENT PARTS
27394 REPLACEMENT PARTS ILLUSTRATION27395 REPLACEMENT PARTS LIST20924-1 HYDRAULIC SYSTEM PARTS DRAWING27411 HYDRAULIC SYSTEM PARTS LIST27389 ELECTRICAL SYSTEM PARTS DRAWING20837 WINCH REPLACEMENT PARTS LIST27041 SLEW DRIVE REPLACEMENT PARTS20582 PENDANT (4 SWITCH) PARTS DRAWING20583 PENDANT (4 SWITCH) PARTS LIST20585 FIELD SERVICE LABEL KIT LIST
CT310KX TABLE OF CONTENTS
SECTIONDATE
SUPERSEDES
TITLE
CT310KX w/ ADJ. ROT.
-04-05-18C
09-08-15B
TABLE OF CONTENTS
27399
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C10002-06-18C
10-24-13B
INTRODUCTION & LIMITS
20553
®MANUFACTURING, INC.
CINCINNATI, OHIO
NOTESINTRODUCTIONThis manual is prepared for the truck-mounted crane Model series
CT310KX.
The CT310KX crane series are electric / hydraulic powered, limited or
Continuous Rotation units manufactured by Venco Venturo Industries LLC
of Cincinnati, Ohio.
The boom on this crane extends 32 inches hydraulically with an additional
32 inch manual extension. In the retracted position, the boom is 4 12 feet
long. When fully extended, the boom is 9 12 feet long.
ABOUT THIS MANUALThe sections included in this manual are:
Descriptions & Specifications
The introduction section provides an overview of the use of the crane.
Safety
Safe operating and maintenance procedures are introduced in this
section. Also included is an explanation of the safety warnings and
signs used on the crane.
Installation Instructions
The installation section provides instructions for installing the crane on
your truck.
Maintenance & Service
Preventive maintenance inspections and crane lubrication schedules
are listed in this section. Replacement and adjustment procedures are
provided.
Replacement Parts
Replacement part numbers and ordering procedures are provided in
this section.
LIMITS OF USEThe CT310KX crane is designed to lift loads up to the limits as shown
on the capacity chart (DWG. 23054).
· Lifting of personnel is NEVER permitted.
· Lifting loads exceeding the capacity chart (DWG. 23054) voids
the warranty agreement.
CT310KX DESCRIPTION & SPECIFICATIONS
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
C100MAXIMUM LOAD CAPACITY
VENTURO CT310KX
05-03-16A
DATE SECTION
SUPERSEDES
TITLE
10-29-13
23054
MAXIMUM LOAD CAPACITY CHART
CT310KX
CRANE SERIAL NUMBER: ________________
WEIGHT OF LOAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY.
LOAD BLOCK USAGE
1 PART LINE FOR LOADS LESS THAN 1000 LBS
2 PART LINE FOR LOADS OF 1000 LBS AND GREATER
WEIGHT OF LOAD BLOCK = 5 LBS
2
5
4
3
8 10976543
-1
-2
-3
-4
0
1
210
-5
6
7
8
9
11
12
13
14
10
75511001750
900
1250
1850
1000
1250
1900
1000
1250
1900
1000
1250
1900
750
1050
1700
1650
1000
700
650
950
1625
1915
950
650
HORIZONTAL REACH (FT)
VE
RT
IC
AL H
EIG
HT
(F
T)
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C10008-12-13A
11-04-02
PNDNT & OVRLD SNSNG
20568
R
MANUFACTURING, INC.
CINCINNATI, OHIO
CT310KX DESCRIPTIONS & SPECIFICATIONS
UP
UP
DOWN
DOWNOUT
IN
WINCH
BOOM
ROTATIONL R
CONTROL PENDANTThe control pendant is attached to the crane assembly with a 20 foot cordassembly. This plug-in cord allows for operation in all points of the crane'sreach. The cord is to be removed and stored when the crane is not in use.
Cane Operation Controls - Toggle SwitchesThese switches are spring loaded to the center position (or the OFFposition). By pressing the switch to the desired direction, the operation willbe activated. When the switch is released, it will return to the center (OFF)position and the operation will stop.
WINCH (Up / Down)This switch controls the up and down movement of the winch.
BOOM (Up / Down)This switch controls the up and down position of the boom.
BOOM (Out / In)This switch controls the extension (length) of the boom.
The manual extension allows the boom to extend to its full length.To use, pull the pin from the boom, extend pull the manualextension out to its intermediate or full length. Then insert pinthrough the hole in the boom.
ROTATION (Left / Right)This switch controls the left and right rotation of the crane.
AUTOMATIC CONTROL SYSTEMS
Overload Sensing SystemIf the capacity of the crane is exceeded, the overload system will sound analarm. Do not exceed the load capacity. When alarm is activated, reducethe load before continuing.
WARNINGD Always follow the load chart
when lifting heavy loadsD Failure to follow the load
chart could result in deathor serious injury.
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C1003-4-14C
10-24-13B
SETUP & TRAVEL PREP
20569
®MANUFACTURING, INC.
CINCINNATI, OHIO
NOTESTRUCK SETUP FOR OPERATION
1. The truck should be parked on firm, level ground when using thecrane.
2. The crane should be positioned close to the job so that it canoperate within its capacity limits.
3. Set the truck parking brake.4. Put the truck's transmission in Neutral (Park if it has an automatic
transmission).5. Remove the pendant from its stowed location and plug it into its
socket.6. Turn on the master disconnect switch.7. Set the stabilizers (when provided) to help stabilize the truck to
prevent rocking or overturning of the truck when using the crane.
USING THE SWIVEL LOAD BLOCKThe swivel load block must be used for loads 1000 pounds and greater. Itmay be used for all loads to prevent twisting and turning of the load.
PREPARATION FOR TRAVEL
1. Return the stabilizers (if used) to the stowed position. Install andsecure all pins.
2. Run the BOOM IN to fully retract the boom.3. Manually retract the boom's manual extension (if used).
3.1. Pull the pin from the boom and push the extension intothe fully retracted position.
3.2. Insert the pin in the hole in the boom.4. Run the BOOM DOWN to lower the boom to the stowed position.5. Unplug the pendant control cord and stow in a body compartment
or the truck cab.6. Turn off the master disconnect switch.
CT310KX DESCRIPTION & SPECIFICATIONS
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SECTIONDATE
SUPERSEDES
TITLE
ET6K / CT310KX
C10011-18-14
-
MOUNTING PEDESTAL
26002
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
20480-XX MOUNTING PEDESTAL
20480 (NO DASH)
20480-21
20480-36
8.00
21.00
36.00
10.50TYP
9.00TYP
10.50TYP
9.00TYP
10.50TYP
9.00TYP
PEDESTAL SOLD AS AN OPTION (NOT INCLUDED WITH CRANE)
Ø5.00
Ø5.00
Ø5.00
Ø12.73 4 PLCSFOR 3
4" BOLTS
Ø12.73 4 PLCSFOR 3
4" BOLTS
Ø12.73 4 PLCSFOR 3
4" BOLTS
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C15008-12-13A
11-04-02
GENERAL SAFETY
20556
R
MANUFACTURING, INC.
CINCINNATI, OHIO
CT310KX SAFETY - GENERAL
NOTESSAFETY - GENERALWith the proper installation, cranes can be operated and maintained safely.By using common safety practices along with an awareness of potentialhazards, the job can be done safely.
Each time a crane is used, there may be a new and different environment.Each time, there is a need to look at these situations for potential hazards.Where you park your truck is important for the work to be done, and donesafely. Asking others to stop or move their activity away from your truckmay be best. And, of course, there is the need to look for overhead powerlines and other obstacles to avoid during the operation of the crane.Sometimes, the load itself can present a hazard; for example, loads may bedamaged or broken, the load may contain hazardous material, or the loadmay come close to exceeding the maximum capacity of the crane.
Safety awareness is a continuing job. Below is a list of general points forsafe crane operation. Read these points and add your own points. Theremay be unique safety needs for the use of your crane and the product orservice you provide.
CRANE SAFETY
D Always turn off the truck ignition and master disconnect switchbefore performing any maintenance or repairs to the craneequipment.
D Never walk or stand under the boom or a suspended load.D Never operate the crane with a frayed cable (wire rope).D Never allow the crane to be used to lift, support, or otherwise
transport personnel.D Training by a knowledgeable crane operator is required before
operating the crane.D Read and understand this manual before operating the crane.D Always warn others to stand clear of your operating area.D Always inspect the crane each day before use for safe operating
condition.D Always refer to the load capacity chart before before using crane.D Always attach pendant cord support snap to the attachment point
before plugging in the pendant.D Always unplug the pendant when the crane is not in use.D Always turn off the master disconnect switch when the crane is not
in use.D Always place the crane in the stowed position before traveling.
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C15008-12-13A
11-04-02
HZRDS & CLEARANCES
20557
R
MANUFACTURING, INC.
CINCINNATI, OHIO
CT310KX SAFETY - GENERAL
NOTESELECTROCUTION HAZARD
Cranes are capable of contacting overhead obstructions. Power linescreate a special hazard. In addition to direct contact, just getting close tothese lines is a hazard. The higher the voltage carried by those lines, thehigher the danger. This hazard has its own set of special safety rules.
CRANE SAFETY NEAR POWER LINESD Always remember, the truck and crane are not insulated!D Always maintain a safe distance from power lines. Crane must
remain at least 20' away from power lines at full extensionincluding load and load line. Increased distance may be requireddue to boom deflection or windy conditions.
DD If you encroach closer than 20', voltage must be known;then follow the tables below.NEVER make a lift under any power line.
D Failure to follow these rules can result in death or serious injury!
Voltage (Nominal,kV,alternating current)
0 - 50Over 50 - 200
Over 200 - 350Over 350 - 500Over 500 - 750
Over 750 - 1000Over 1000
Voltage (Nominal,kV,alternating current)
0 - 0.75Over 0.75 - 50Over 50 - 345
Over 345 - 750Over 750 - 1000
Over 1000
Minimum Clearance Distance(Feet)*
101520253540†
While Traveling - Minimum ClearanceDistance (Feet)*
46
101620†
† As established by theutility owner / operatoror registeredprofessional engineerwho is a qualifiedperson with respect toelectrical powertransmission anddistribution.
* Environmentalconditions such as fog,smoke, or precipitationmay require increasedclearances.
TABLE A - MINIMUM CLEARANCE DISTANCES
TABLE T - MINIMUM CLEARANCE DISTANCES IN TRANSIT
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C15008-12-13A
11-04-02
WARNING EXPLANATION
20558
R
MANUFACTURING, INC.
CINCINNATI, OHIO
CT310KX SAFETY - GENERAL
NOTESSAFETY WARNINGSSafety warnings have been included in this manual to alert you to theneed for care in specific procedures. These warnings include the use ofthree [3] terms; DANGER, WARNING, and CAUTION. Their uses aredefined as follows:
DANGER
WARNING
CAUTION
Any DANGER indicates that failure to follow this safe practice could resultin death or serious injury.
Any WARNING indicates that failure to follow this safe practice couldresult in injury.
Any CAUTION indicates that failure to follow this instruction could result inminor injury or damage to the equipment.
D Always used to warn ofhazards that could result indeath or serious injury.
D Always used to warn ofhazards that could result ininjury.
D Always used to warn ofhazards that could result inequipment damage orserious injury.
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C15010-24-13B
08-12-13A
ELECT. HAZARD SIGNS
20559
®MANUFACTURING, INC.
CINCINNATI, OHIO
NOTESELECTROCUTION HAZARD SIGNSTwo [2] decals are provided with the crane:
ELECTROCUTION HAZARDKEEP CLEAR OF TRUCK AND LOADDEATH OR SERIOUS INJURY CAN RESULT FROM
CONTACT WITH THE LOAD, THE CRANE, OR THEVEHICLE IF BOOM OR LOAD LINE SHOULD
BECOME ELECTRICALLY CHARGED.15393-C
! DANGER
This sign is to be placed on all four (4) sides of the truck. Each is to beplaced in a readily visible location for all to see. This sign is provided withthe crane. Additional signs are available from Venco Venturo IndustriesLLC. The sign part number is 15393.
D A N G E R!UNLAWFUL TO OPERATE THIS EQUIPMENT
WITHIN 20 FEET OF HIGH-VOLTAGE LINESOF 350,000 VOLTS OR LESS.
FOR MINIMUM CLEARANCES OF HIGH-VOLTAGE LINES IN EXCESS OF 350,000 VOLTS, REFERENCE OSHA 1926.1408,CRANE'S SAFETY MANUAL, AND CAL-OSHA ARTICLE 37, TITLE 8, HIGH-VOLTAGE ELECTRICAL SAFETY ORDERS.
15401-D
This sign is a reminder of the legal responsibility of any person operatingthe crane near high voltage lines. The sign is placed on the controlpendant side of the crane. This sign is provided with the crane. Additionalsigns are available from Venco Venturo Industries LLC. The sign partnumber is 15401.
Decals and signs have been placed on the crane as reminders of the careand precautions needed for safety. These items are to be inspectedperiodically for readability and need for replacement. The preventivemaintenance information includes an inspection of these decals and signs(Reference DWG 20571). Any unreadable or missing decal or sign mustbe replaced. See Illustrated Parts List for ordering information.
CT310KX SAFETY - GENERAL
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C15010-24-13B
08-12-13A
SAFETY SIGNS & DECALS
20560
®MANUFACTURING, INC.
CINCINNATI, OHIO
! DANGER ! DANGER
! WARNING
THE LAST FIVE [5]WRAPS OF WIRE ROPEMUST BE LEFT ON THEDRUM TO ASSIST THEWIRE ROPE CLAMP INHOLDING THE LOAD
DO NOT DISENGAGEWINCH UNDER LOAD
WINCHES ARE NOT TOBE USED FOR THELIFTING OR MOVINGOF PERSONS
SAFETY SIGNS & DECALSAll cranes are equipped with warning and informational signs and decals. Each sign and decal ispositioned to provide reminders for safe efficient operating and maintenance procedures for the crane.Below is a description of the winch safety warnings.
Unreadable or missing signs and decals must be replaced. The next page describes the location andpart number for each. Refer to the Illustrated Parts Catalog section for parts ordering information.
WINCH SAFETYThe use of the crane involves careful use of its winch. Below are three [3] danger reminders of veryimportant rules.
SEE THE NEXT
PAGE FOR
ADDITIONAL
INFORMATION!
CT310KX SAFETY - GENERAL
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13397-E
Ret
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AW
46o
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EX
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NIII
ATF
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L
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CT
310K
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14473-2-D
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IVE
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14473-2-D
GR
EA
SE
0°
1750
1100
755
2047
0-2
0°
1750
1100
755
2047
0-1
CT3
10K
XC
T310
KX
1447
3-2
GR
EA
SE
3P
LAC
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TH
RO
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CC
ES
SP
AN
EL
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
C150SAFETY DECALS
VENTURO CRANES
04-29-16E
DATE SECTION
SUPERSEDES
TITLE
10-24-13D
21353
DECAL #: 15390
DESCRIPTION: CAUTION, INSPECT VEHICLE & CRANE...
PURPOSE: TO INFORM THE OPERATOR OF KEY OPERATING REQUIREMENTS.
QUANTITY: 1
PLACEMENT: REAR COVER OR SIDE OF CRANE
DECAL #: 15391
DESCRIPTION: DANGER, NOT A PASSENGER LIFT
PURPOSE: TO INFORM OPERATOR NOT TO LIFT, SUPPORT, OR TRANSPORT
PERSONNEL, AND TO ENSURE OPERATOR IS ADEQUATELY TRAINED.
QUANTITY: 1
PLACEMENT: REAR COVER OR SIDE OF CRANE
15390-D
!CAUTION
1. INSPECT VEHICLE AND CRANE INCLUDING
OPERATION, PRIOR TO USE DAILY.
2. DO NOT USE THIS EQUIPMENT EXCEPT ON
SOLID, LEVEL SURFACE WITH CRANE
MOUNTED ON FACTORY-RECOMMENDED
TRUCK.
3. BEFORE OPERATING THE CRANE, REFER TO
MAXIMUM LOAD (CAPACITY) CHART ON CRANE
FOR OPERATING (LOAD) LIMITATIONS.
4. DO NOT OPERATE, WALK, OR STAND BENEATH
BOOM OR A SUSPENDED LOAD.
5. UNPLUG PENDANT AND SHUT OFF MASTER
DISCONNECT SWITCH WHEN CRANE NOT IN
USE.
6. FOR TRAVEL, BOOM MUST BE IN STOWED
POSITION.
DANGER!THIS CRANE IS NOT A PASSENGER LIFT
IT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT,
SUPPORT OR OTHERWISE TRANSPORT PERSONNEL.
YOU MUST NOT
OPERATE THIS CRANE UNLESS:
1. YOU HAVE BEEN TRAINED IN THE SAFE
OPERATION OF THIS CRANE; AND
2. YOU KNOW AND FOLLOW THE SAFETY AND
OPERATING RECOMMENDATIONS CONTAINED IN
THE MANUFACTURER'S MANUALS, YOUR
EMPLOYER'S WORK RULES, AND APPLICABLE
GOVERNMENT REGULATIONS.
AN UNTRAINED OPERATOR SUBJECTS HIMSELF
AND OTHERS TO DEATH OR SERIOUS INJURY .
15391-D
THIS MACHINE IS NOT INSULATED
ELECTROCUTION HAZARD
MAINTAIN SAFE CLEARANCES FROM ELECTRICAL
LINES AND APPARATUS. YOU MUST ALLOW FOR
BOOM SWAY, ROCK OR SAG, AND ELECTRICAL
LINE AND LOAD LINE SWAYING.
THIS LIFTING DEVICE DOES NOT PROVIDE PRO-
TECTION FROM CONTACT WITH OR PROXIMITY
TO AN ELECTRICALLY CHARGED CONDUCTOR.
YOU MUST MAINTAIN A CLEARANCE OR AT LEAST
10 FEET BETWEEN ANY PART OF THE CRANE, LOAD
LINE OR LOAD, AND ANY ELECTRICAL LINE OR
APPARATUS CARRYING UP TO 50,000 VOLTS. ONE
FOOT ADDITIONAL CLEARANCE IS REQUIRED FOR
EVERY ADDITIONAL 30,000 VOLTS OR LESS.
DEATH OR SERIOUS INJURY WILL RESULT FROM
CONTACT OR INADEQUATE CLEARANCE.
15392-E
DANGER!
D A N G E R!
UNLAWFUL TO OPERATE THIS EQUIPMENT
WITHIN 20 FEET OF HIGH-VOLTAGE LINES
OF 350,000 VOLTS OR LESS.
FOR MINIMUM CLEARANCES OF HIGH-VOLTAGE LINES IN EXCESS OF 350,000 VOLTS, REFERENCE OSHA 1926.1408,
CRANE'S SAFETY MANUAL, AND CAL-OSHA ARTICLE 37, TITLE 8, HIGH-VOLTAGE ELECTRICAL SAFETY ORDERS.
15401-D
ELECTROCUTION HAZARD
KEEP CLEAR OF TRUCK AND LOAD
DEATH OR SERIOUS INJURY CAN RESULT FROM
CONTACT WITH THE LOAD, THE CRANE, OR THE
VEHICLE IF BOOM OR LOAD LINE SHOULD BECOME
ELECTRICALLY CHARGED.
15393-C
!DANGER
DECAL #: 15392
DESCRIPTION: DANGER, ELECTROCUTION HAZARD, MACHINE (CRANE)
PURPOSE: TO INFORM OPERATOR THAT MACHINE (CRANE) REPRESENTS AN
ELECTROCUTION HAZARD SHOULD IT COME CLOSE TO OR IN CONTACT
WITH AN ELECTRICAL VOLTAGE SOURCE.
QUANTITY: 1
PLACEMENT: REAR COVER OR SIDE OF CRANE
DECAL #: 15401
DESCRIPTION: DANGER, UNLAWFUL TO OPERATE
PURPOSE: TO INFORM OPERATOR OF PROPER OPERATION
IN VICINITY OF ELECTRICAL LINES.
QUANTITY: 1
PLACEMENT: RING COVER OR SIDE OF CRANE
DECAL #: 15393
DESCRIPTION: DANGER, ELECTROCUTION HAZARD, VEHICLE (TRUCK)
PURPOSE: WARNS OF DANGER FROM ELECTRICALLY CHARGED
VEHICLE, CRANE, OR LOAD.
QUANTITY: 4
PLACEMENT: EACH SIDE & EACH END OF VEHICLE
PART NO.: 15513
DECAL: MASTER DISCONNECT SWITCH
FUNCTION: To inform the operator of locationand operation of master disconnectswitch.
QUANTITY: 1
PLACEMENT: On master disconnect switch bracket.
SECTIONDATE
SUPERSEDES
TITLE
CRANES
C15006-06-14C
04-02-13B
SAFETY DECALS
21384
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
PART NO.: 20927
DECAL: CRANE STABILITY
FUNCTION: To inform the operator of the crane's liftingcapacity throughout the entire rotation.
QUANTITY: 1
PLACEMENT: In prominent location, so it is easily seen andreadily identifiable.
%
%
%
%
%%
%
%
%
%
NO LIFTING
S T A B I L I T Y C H A R T
20927
PERMITTED IN THIS AREA
ZONE 1ZONE 10
ZONE 9
ZONE 8
ZONE 2
ZONE 3
ZONE 4
ZONE 5ZONE 6
ZONE 7
D BASED UPON THE FINAL INSTALLED PACKAGE, THIS CRANE MAY NOT BE ABLE TOLIFT TO FULL CAPACITY THROUGHOUT THE ENTIRE CRANE ROTATION. REFER TOTHE DIAGRAM BELOW, ALONG WITH THE CRANE'S LOAD CHART, TO DETERMINE THEMAXIMUM CAPACITY FOR VARIOUS ROTATION ZONES.
FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH
D A N G E R
SECTIONDATE
SUPERSEDES
TITLE
VENTURO CT310KX
C15010-24-13B
08-12-13A
DECAL DRAWING & LIST
21377
®MANUFACTURING, INC.
CINCINNATI, OHIO
PART NO.: 15398
DECAL: UNPLUG REMOTE CONTROL
FUNCTION: To inform the operator to unplugremote control when not in use.
QUANTITY: 1
PLACEMENT: Near pendant socket.
PART NO.: 20470-1 & 20470-2 (OPPOSITE)
DECAL: BOOM ANGLE
FUNCTION: To inform of the boom angle.
QUANTITY: 1 Each.
PLACEMENT: One on each side of boom..
PART NO.: 16719
DECAL: UNLAWFUL TO OPERATE
FUNCTION: To inform the operator of properoperation in vicinity of power lines.
QUANTITY: 1
PLACEMENT: Left side of boom.
PART NO.: 573403
DECAL: WARNING - STOWING
FUNCTION: To inform the operator stay awayfrom the boom when stowing.
QUANTITY: 1
PLACEMENT: Rear cover.
PART NO.: 573402
DECAL: DANGER - TWO BLOCKING HAZARD
FUNCTION: To inform the operator to avoid two-blocking.
QUANTITY: 1
PLACEMENT: Rear cover.
UNPLUGREMOTE CONTROL
PENDANT WHENNOT IN USE
15398-F
UNLAWFUL TO OPERATE THIS EQUIPMENTWITHIN 10 FEET OF HIGH - VOLTAGE LINES
16719-D
0°
1750
1100755
20470-1CT310KX
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C15010-24-13D
08-12-13C
DECAL DRAWING & LIST
21378
®MANUFACTURING, INC.
CINCINNATI, OHIO
PART NO.: 20504
DECAL: MODEL NUMBER
FUNCTION: To show the model of the crane.
QUANTITY: 1
PLACEMENT: Left side of boom..
PART NO.: 13397
DECAL: OIL LEVEL
FUNCTION: To inform the operator of proper oil level to maintain.
QUANTITY: 1
PLACEMENT: Right side of power unit.
PART NO.: 14459
DECAL: OVERLOAD ALARM SYSTEM
FUNCTION: To inform the operator of theoverlaod conditions & remedies.
QUANTITY: 1
PLACEMENT: Rear cover.
1339
7-E
Retract All CylindersPrior to Servicing
AW46 or DEXRON III ATF
OIL LEVEL
14459-E
THIS CRANE IS EQUIPPED WITH AN OVERLOAD ALARM SYSTEM1. OVERLOAD ALARM HORN SOUNDS IF RATED LOAD IS EXCEEDED AT ANY REACH.2. IF ALARM SOUNDS, RAISE BOOM OR LOWER WINCH TO REMOVE OVERLOAD.
3. ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD. WARNING SYSTEMINOPERATIVE WHEN CYLINDER IS COMPLETELY BOTTOMED.
4. ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATINGBOOM UP OR BY RAISING BOOM AGAINST UP LIMIT STOP.
NOTICE - WARRANTY VOID IF DISCONNECTED
THIS ALARM SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURETO PROTECT BOTH THE EQUIPMENT AND THE OPERATOR.
DO NOT DISCONNECT THIS SYSTEM
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C2004-25-14J
2-18-14G
INSTALL INSTRUCTIONS
20563
®MANUFACTURING, INC.
CINCINNATI, OHIO
CT310KX INSTALLATION INSTRUCTIONS
NOTESINSTALLATION PROCEDUREYour new crane is shipped in a ready-to-install condition. Follow theinstructions in this section tp properly install the crane onto your truck.
INSPECT FOR SHIPPING DAMAGEInspect the crane immediately upon receipt, even if installation will notoccur immediately.D Remove packaging materials as neededD Inspect for crushed, bent, or otherwise damaged conditionsD Report any damage found to the carrier
CRANE MOUNTINGRefer to drawing 27410.
Recommended Mounting Hardware:
The crane base is mounted using four [4] 3/4-10 x 2 34" (bolt length will
vary per mounting application), zinc - plated (GR.5 or greater) hex headcap screw bolts, [8] flat washers, and [4] nylon - insert hex 'Full' lock nuts.
Note: This hardware is NOT supplied due to the varying bolt lengthrequirements per application.
Torque hex nuts to standard toque value of 230 ft.-lbs.
INSTALL BATTERY CABLESRefer to drawing 20565
1. Install #2 gauge wiring1.1. Be sure to install a circuit breaker into the wiring from the battery
(P/N 22946 recommended).2. Install grounding straps
2.1. Install #2 gauge grounding strap from rane base to truck frame.2.2. If truck battery negative terminal is connected to engine, install a
#2 gauge grounding strap from the engine to truck frame.
WIRE ROPE INSTALLATIONRefer to drawing 20574 (MAINTENANCE SECTION) for information onwire rope installation / replacement.
C20
0D
IME
NS
ION
DR
AW
ING
CT
310K
XW
/AD
J.LI
MIT
ED
RO
TA
TIO
N
12-4
-14A
DA
TE
SE
CT
ION
SU
PE
RS
ED
ES
TIT
LE
2741
0R
MA
NU
FA
CT
UR
ING
,IN
C.
CIN
CIN
NA
TI,
OH
IO
C.G
.(A
PP
RO
X)
32"
32"
117"
85"
53"
ST
OW
ED
PO
SIT
ION
MA
NU
AL
(PO
WE
R)
HY
DR
AU
LIC
59"
34-1
/2"
ST
AT
ION
AR
YS
LEW
DR
IVE
8"
R13
-1/8
SW
ING
RA
DIU
SO
FW
INC
H
11.0
8"
5.83
"
7.70
"
5.25
"
3-4-
14
8"P
ED
ES
TA
L
9"
9"
MO
UN
TIN
GP
LAT
E&
HO
LEC
EN
TE
R-T
O-C
EN
TE
RD
IM'S
.
10-1
/2"
10-1
/2"
159"
133"
106"
10" 21
" 29"
67"
42-1
/2"
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C2003-20-14D
1-15-14C
BASE MOUNTING DIM
20714R
MANUFACTURING, INC.
CINCINNATI, OHIO
CT310KX MOUNTING DIMENSION
REFERENCE INSTALLATION DWG 20563 FORMOUNTING BOLT SIZE AND TORQUE SPECIFICATIONS.
SECTIONDATE
SUPERSEDES
TITLE
CT310KX w/ ADJ. ROT.
C2004-9-14AFACTORY-SET ROT. STOP
27413
®MANUFACTURING, INC.
CINCINNATI, OHIO
3-20-14
360º ROTATION
FACTORY-SETROTATION STOPLOCATION
This Venturo crane is shipped with the rotationorientation as shown above. However, the Rotation StopLocation is ADJUSTABLE and can be moved to suityour specific application. Refer to drawing 27414 in thismanual for adjusting the Rotation Stop Location.
SECTIONDATE
SUPERSEDES
TITLE
CT310KX w/ ADJ. ROT.
C20012-01-15AINST. ADJ. ROT. STOPS
27414
®MANUFACTURING, INC.
CINCINNATI, OHIO
03-20-14
46
30
47
58
FACTORY-SETROTATION STOP
LOCATION
FACTORY-SETROTATION STOP
LOCATION
CA
B
ADJUSTING THE 360º ROTATION STOP
SERVICE BODY
Typical installations w/factory positioned rotationstop location.
NOTE: The Rotation StopLocation is UserAdjustable - see below.
FACTORY-SET ROTATION STOP LOCATION
33
SET SCREW
ROTATE SWITCH ASSY.TO REPOSITION STOPS
33
To reposition the factory-set rotation stops, follow thesteps below.
Step 1) Remove the two hex head cap screws andlock washers (items 46 & 47) securing the accesspanel (item 30) on the side of the crane base to gainaccess to the rotation limit switch assy. (item 58).
Step 2) Loosen the set screw on the rotation limitswitch assembly (item 58).
Step 3) Begin rotating the crane towards the newlydesired stop location.
Note: The crane may stop short of your desiredlocation; in this case, manually move the rotation limitswitch assembly (item 58) in increments until yournewly desired stop location is reached.
Step 4) Tighten the set screw on the rotation limitswitch assembly (item 58) and rotate the crane in onedirection and then the other to insure that the stopsare in the newly desired location; you can expectapproximately 360º of rotation.
Step 5) Reinstall the access panel (item 30) in reverseorder.
CAUTION: Insure that there is no undue strain onthe rotation motor hoses and 12 volt batterysupply cable throughout the 360º of rotation.
REPOSITIONING THE ROTATION STOP LOCATION
SWITCH ASSY. PIVOT
C2
00
BA
TT
ER
YC
AB
LE
&C
OM
PO
NE
NT
INS
TA
LL
ET
CR
AN
ES
07-3
1-1
5K
DA
TE
SE
CT
ION
SU
PE
RS
ED
ES
TIT
LE
15660
10-1
7-1
4J
®V
EN
CO
VE
NT
UR
OIN
DU
ST
RIE
SLLC
CIN
CIN
NA
TI,
OH
IO
+1
2V
TR
UC
KB
AT
TE
RY
RE
CO
MM
EN
DE
DC
IRC
UIT
BR
EA
KE
RT
AB
LE
CR
AN
E
CT
310
KX
DT
7
CE
-15
00-F
B
CE
6K
CT
200X
ET
6K
ET
8/1
2K
(X)
ET
16/1
8K
X
ET
25/3
0K
X
ET
36K
X
PA
RT
NO
.
229
46
-250
229
46
-250
229
46
-150
229
46
-150
229
46
-250
229
46
-250
229
46
-250
229
46
-250
229
46
-300
229
46
-300
DE
SC
RIP
TIO
N
250
AM
P,
MA
NR
ES
ET
250
AM
P,
MA
NR
ES
ET
150
AM
P,
MA
NR
ES
ET
150
AM
P,
MA
NR
ES
ET
250
AM
P,
MA
NR
ES
ET
250
AM
P,
MA
NR
ES
ET
250
AM
P,
MA
NR
ES
ET
250
AM
P,
MA
NR
ES
ET
300
AM
P,
AU
TO
RE
SE
T
300
AM
P,
AU
TO
RE
SE
T
-N
EG
RE
CO
MM
EN
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DO
PT
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:C
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EA
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RO
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E;
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+1
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-N
EG
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MM
EN
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D(N
OT
INC
LU
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D)
AU
XIL
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RA
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BA
TT
ER
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TR
UC
KF
RA
ME
TR
UC
KF
RA
ME
MA
ST
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DIS
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WIT
CH
(IN
CL
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ED
)(L
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OR
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AS
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#2
GA
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Ex
5'B
LA
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GA
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5'R
ED
+1
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BA
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(IN
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)
#2
GA
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26'
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(IN
CL
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)
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TA
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#2
GA
UG
EG
RO
UN
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·1
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TV
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RE
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ME
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S··
62
5C
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NK
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AM
PS
(AT
0º
F)
··1
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MIN
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ES
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··1
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,1
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P-H
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·1
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TT
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EN
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··4
50
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GA
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S(A
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··1
00
MIN
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ES
RE
SE
RV
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AC
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··7
8P
LA
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S,
70
AM
P-H
R
NO
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:O
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RA
TIN
GW
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TH
EV
EH
ICL
EB
AT
TE
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'ON
LY
'IS
PE
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IBL
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UT
NO
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.
VE
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AB
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5/1
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FR
AM
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DB
AT
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LA
TT
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HM
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T BA
TT
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CR
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NO
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LS
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DR
AW
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71
11
05
FO
RA
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NA
LIN
FO
RM
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ON
BA
TT
ER
YW
IRE
GA
UG
E&
LE
NG
TH
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C20008-12-13A
11-04-02
FINAL PREP FOR USE
20566
R
MANUFACTURING, INC.
CINCINNATI, OHIO
CT310KX INSTALLATION INSTRUCTIONS
NOTESFINAL PREPARATION FOR USE
1. Check all bolts and nuts for tightness.
2. Check all electrical connections for tightness.
3. Inspect the entire crane to be sure that it is ready for use.
4. Verify that the hydraulic reservoir is filled with hydraulic fluid (withboth cylinders fully retracted).
5. Check the crane operation.5.1. Put the truck's transmission in Neutral (Park if it has an
automatic transmission).
5.2. Remove the pendant from its stowed location and plug itinto its socket.
5.3. Check each of the four operations by operating eachswitch in both directions:
5.3.1. WINCH down / up5.3.2. BOOM up / down5.3.3. BOOM out / in5.3.4. ROTATION left / right
NOTE: The crane is now ready for operation.
6. After 10 hours of operation, repeat steps 1 through 4.
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C30008-12-13A
11-04-02
PRVNTV MAINTENANCE
20571
R
MANUFACTURING, INC.
CINCINNATI, OHIO
CT310KX MAINTENANCE & SERVICE
NOTESPREVENTIVE MAINTENANCEOverviewYour preventive maintenance program should include all of the followinginspections and lubricant applications. Additional items can be added tomeet your special needs. New cranes should be fully inspected and havethe hydraulic fluid replaced after the first 10 hours of operation.
Periodic InspectionHaving scheduled inspections helps ensure your crane will stay in a readyto use condition. As parts become worn, replacement parts can beordered in advance to allow timely repair. Downtime for the crane can belimited.
Table 4-1 suggests a monthly and annual inspection, but a generalinspection should be performed daily and each time the crane is used.D Are there obvious wear or damage problems?D Does the crane sound normal? Are there changes in the
sounds of the winch motor or hydraulic pump and motor?D Is the crane operating smoothly?
Table 4-1 Periodic Inspection Schedule
PERIODIC INSPECTION SCHEDULEInspection Frequency
Monthly
Annually
Inspection
Inspect all moving parts forwear or damage.
Check hydraulic hoses andfittings for leaks.
Check hydraulic cylinders forleaks.
Check all nuts and bolts fortightness.
Check all decals and signs forreadability.
Action
Repair or replace as needed.
Repair or replace as needed.
Repair or replace as needed.
Tighten as needed.
Clean, repair, or replace asneeded. (Refer to the decaldrawing in the safety or partssection(s)).
C30
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T31
0KX
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C30010-24-13B
08-12-13A
VOLTAGE TEST
20573
®MANUFACTURING, INC.
CINCINNATI, OHIO
MINIMUM VOLTAGE TESTThis test checks the system voltage when under a full load condition. If aminimum of nine [9] volts is not read, the battery must be changed.
To check:1. Start the truck engine.
2. Operate the Boom Up switch until the boom is at full UP position.3. Pull back the rubber boot which covers the motor terminal.4. While holding the Boom Up switch on, measure the voltage at the
HOT connection (at the hydraulic pump motor) across to ground (onthe crane housing).
5. Operate the Boom Down switch to lower the boom.6. Replace the battery if the reading is less than nine [9] volts.
DANGERD Never touch moving partsD Allow only trained personnel to
perform this test.D Failure to follow this could result
in death or serious injury.
Pull back rubber boot and put positivelead of multi-meter (voltmeter) here.
CT310KX MAINTENANCE & SERVICE
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C30008-12-13A
11-04-02
WIRE ROPE REPLCMNT
20574
R
MANUFACTURING, INC.
CINCINNATI, OHIO
CT310KX MAINTENANCE & SERVICE
WINCH LINE (WIRE ROPE) REPLACEMENT
1. Remove the wedge from the old winch line for use with the new line.2. Remove the old winch line and clean the winch if needed.3. Unroll the new winch line to prevent kinking.4. Thread the new winch line through the slot in the drum.5. Insert the new line through the slot in the drum.6. Form a loop and insert the end of the line into the slot.
6.1. Be sure the "live", or load carrying, end of the line is against the drum flange.6.2. Be sure the end of the rope extends out of the slot.
7. Insert the wedge into the loop.7.1. Seat the wedge into the slot.
8. Turn the truck engine ON.9. Wind the line onto the drum by pressing the Winch Up switch.
9.1. Maintain tension on the line at all times.9.2. Wind the line evenly onto the drum.
M
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C30008-12-13A
11-04-02
HYDRAULIC SCHEMATIC
20575
R
MANUFACTURING, INC.
CINCINNATI, OHIO
CT310KX MAINTENANCE & SERVICE
"P"
"T"
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S2
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1
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OPERATION
A
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C
D
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ENERGIZE "S2"OPEN FLOW'P' TO 'A''B' TO 'T'ENERGIZE "S1"OPEN FLOW'P' TO 'B''A' TO 'T'
ENERGIZE "S2"OPEN FLOW'P' TO 'C''D' TO 'T'ENERGIZE "S1"OPEN FLOW'P' TO 'D''C' TO 'T'
SV3
ENERGIZE "S2"OPEN FLOW'P' TO 'E''F' TO 'T'ENERGIZE "S1"OPEN FLOW'P' TO 'F''E' TO 'T'
ROTATIONMOTOR
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63
SECTIONDATE
SUPERSEDES
TITLE
CT310KX w/ ADJ. ROT.
C4005-21-14CREPL PARTS LIST
27395
®MANUFACTURING, INC.
CINCINNATI, OHIO
REPLACEMENT PARTS ILLUSTRATION - 27394
REPLACEMENT PARTS LIST CT310
5-9-14B
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NOTE: ITEMS 2 THROUGH 17 ARE INCLUDED IN THE HOSE & FITTING KIT P/N 27393.
REF. HYDRAULIC ILLUSTRATED PARTS BREAKDOWN DRAWING 20924
HYDRAULIC SYSTEM PARTS LIST
SECTIONDATE
SUPERSEDES
TITLE
CT310KX w/ ADJ. ROT.
C40003-20-15C
03-31-14B
HYD SYS PARTS LIST
27411
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
ITEM NO QTY PART NO DESCRIPTION WHERE USED1 1 17460-2200-02 OVERLOAD PRESSURE SWITCH ELEVATION CYLINDER2 1 H6901-0404 FITTING 4MO-4FPX 90º ELEVATION CYLINDER3 7 H6400-0604 FITTING 6MJ-4MO VALVE MANIFOLD4 1 H6801-0604 FITTING 6MJ-4MO 90º VALVE MANIFOLD5 2 H6801-L-0606 FITTING 6MJ-6MO LONG 90º P.O. CHECK VALVE, EXT CYL.6 2 H6400-0606 FITTING 6MJ-6MO P.O. CHECK VALVE, EXT CYL.7 2 H6801-0608 FITTING 6MJ-8MO 90º EXT CYL PORTS, ROD & BASE END8 1 H2501-0606 FITTING 6MJ-6MP 90º HYD PWR UNIT, PRESSURE HOSE9 1 H2501-0604 FITTING 6MJ-4MP 90º HYD PWR UNIT, RETURN HOSE
10 2 H6801-0610 FITTING 6MO-10MO 90º ROTATION MOTOR11 1 20913 HOSE ASSY. PRESSURE, VALVE TO PUMP12 1 20912 HOSE ASSY. RETURN, VALVE TO PUMP13 2 27097 HOSE ASSY. EXT CYLINDER, IN / OUT14 2 27096 HOSE ASSY. ELEVATION CYL., UP / DOWN15 2 20911 HOSE ASSY. ROTATION MOTOR, LEFT / RIGHT16 1 27099 TUBE ASSY. EXT CYL BASE TO PO CHECK VALVE17 1 27100 TUBE ASSY. EXT CYL ROD TO PO CHECK VALVE18 1 20893 COUNTER BALANCE VALVE ELEVATION CYLINDER19 1 20456 HYDRAULIC PWR UNIT -20 1 16940 MOTOR, HYD PWR UNIT MOTOR ONLY, HYD PWR UNIT21 1 19815-2 VALVE BLOCK ASSY. -22 1 21788 ELEVATION CYLINDER -23 1 27238 EXTENSION CYLINDER -24 1 20926 ROTATION MOTOR, HYD -25 1 27363 P.O. CHECK VALVE -26 2 H6504-0606 FITTING 6MJ-6FJ ELEVATION HOSES TO VALVE BLOCK27 1 416705 COVER SOLENOID, HYD PWR UNIT
C4
00
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††
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+
SECTIONDATE
SUPERSEDES
TITLE
CT310KX
C40008-12-13A
11-04-02
CNTRL PNDNT PRTS LIST
20583
R
MANUFACTURING, INC.
CINCINNATI, OHIO
CT310KX REPLACEMENT PARTS
ITEMNUMBER
123456789
10
* Reference DWG #20582
PARTNUMBER
2626326262-20
137631979317363
15913-211557201632016420165
QTY
1144111111
PARTDESCRIPTION
PLUG, 9-HOLECORD ASSEMBLY (20 FT. LONG)SWITCH, TOGGLEBOOT, TOGGLEDECALASSEMBLY, CLAMP & TETHERHOOK, PENDANTCOVER, PENDANT HEADBASE, PENDANT HEADGASKET/CORD RESTRAINT,
PENDANT HEAD
VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
C400FIELD SERVICE LABEL KIT
CT310KX, ALL CONFIG.
05-23-16D
DATE SECTION
SUPERSEDES
TITLE
01-21-14C
20585
Revised: January 2015 12-00073_VNT1-D
VENTURO CRANES LIMITED WARRANTY POLICY Venturo products are built to last…we guarantee them. As a purchaser of any new Venturo product covered by warranty, you will receive 1 year of the most complete coverage available…and, at no added cost to you.
1-Year Limited Warranty Policy
This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period
of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or
offered with our product will carry the OEM manufacturer’s respective warranty. Our warranty covers:
Repair or replacement of product
Labor to repair or replace product
Freight to return and/or replace product
We shall not be liable for any contingent liabilities arising out of the improper function of any products. Warranty shall
become void if the product is improperly installed, modified, damaged, abused or used for application other than
intended use. There is no warranty of merchantability, fitness for a particular purpose, warranty arising from course of
dealing or usage of trade, or any other implied or expressed warranty, except as made specifically herein. This warranty
supersedes all previous warranties, written or implied.
Warranty Claims
Venco Venturo Industries LLC will make a good faith effort for prompt correction or other adjustment with respect to any product, which proves to be defective after our inspection and within the warranty period. Before any repairs are attempted or before returning any product, your Venturo Distributor is required to obtain a warranty claim number. This number is necessary for any claim to be considered. To obtain a warranty claim number, Venturo requires the model and serial number. Only authorized Venturo Distributors can perform warranty. For the name and address of your local Venturo Distributor call the Warranty Claim Department - 513-772-8448. WARNING - It is the responsibility of the installer to ensure the installation is completed according to the manufacturer's recommendations, ensure the ultimate user understands how to operate product in a safe manner, and understands the need for regular service and maintenance by an authorized Venturo Distributor. No modifications or alterations may be made to any Venturo product without the expressed written consent of Venco Venturo Industries LLC. Installation of any Venturo product must be done by an authorized Venturo Distributor, to the standards of the industry; including maintenance, service and affixing of all instruction, safety and warning decals. Users should be instructed as to the safe operation at time of delivery. Maintenance, service, operation and safety warning decals are available on request from Venco Venturo Industries LLC.
VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE | CINCINNATI, OHIO 45241
P: 800-226-2238 | F: 513-326-5427 www.venturo.com