CSR & NEW SS Lamps 15 th October 2004 Eddie Guest European General Manager.

CSR & NEW SS Lamps

15th October 2004

Eddie Guest European General Manager

2 GE Consumer & IndustrialSpecialty Lighting Europe8th Sept 2004

AgendaIntroduction To GE Technology

Current Entertainment Discharge Range

New Developments 2004 / 2005

80V 1200W Lamps

VOC, Conceptual Designs and future directions Discussion


GE Technology Platforms

Thin Films

CMH leadership – 3 Piece

Chromised foils tech to 5000C

Filament Modelling

Dosing Technologies

GE Corporate Research Facilities

IP – Gases / Materials

Vertical Manufacturing


Current Range Of Discharge LampsWatts Hot restrike Cold Start CSR SA Short Arc DE DE / Short

body

125 200 250 400 575 * 700 (HR)

800 1200 2000 2500 4000 6000 12000 18000

Available In Development * Also T Version Available CCT same, colour point different


Full NPI Process ...is a cross functional GECP process for executing global product programs, emphasizing Six Sigma values.

Sourced Product NPI Process ...a derivative of the Full NPI Process

structured for sourcing products developed and manufactured by a qualified supplier. Process


Reliability Scorecard on 1200/S/DE

Each review has a check list – independent reviewers – technology OCE


Item Problem Description Action Required Fix Date Responsible Close Date

17Thoriated Electrode not known if used Enquiry to Koto 11-Jul-03 B Preston 17-Jul-03

18Thermal Protection (BDR). Not known if construction is BDRF Enquiry to Koto 11-Jul-03 B Preston 17-Jul-03

19 Interchangebility established at DVP 15-Jul-03 Roger Hume 28-Jul-03

20 Operating Voltage and Power established at DVP 15-Jul-03 Roger Hume 28-Jul-03

21 Mercury End of Life (Arctube)

Labeling change on VT requirement to be implemented in Nov'03 30-Nov-03 Gerry Schuh 30-Nov-03

22 Kr85 Confirm with EHS 12-Sep-03 Ping Huang 12-Sep-03

24 Regulatory Requirements

Labeling change on VT requirement to be implemented in Nov'03 30-Nov-03 Gerry Schuh 30-Nov-03

25 Caution Notice (ANSI Safety) ePDM# CR2004-2144 09-Sep-03 Lisa Ward 09-Sep-0326 Toxic Material Review Follow Toxicity Procedure 11-Sep-03 Roger Hume 11-Sep-03

27 FMEA for Critical to Safety

Potential safety failures captured in this check list and caution notice 11-Jul-03 Team 12-Sep-03

28 End of Life Mechanism ReviewEnd of life safety concerned captured in this checklist and caution notice 11-Jul-03 Team 17-Jul-03

29 Legal Signoff on Caution Notice confirmation and ePDM 5-Sep-2003 Lisa Ward 17-Sep-2003Items 1-16 Other Koto Enquiries confirm with Koto 11-Jul-03 B Preston 17-Jul-03

5. Safety Closure and Toxicity

• Updated Safety Checklist is shown below, Safety Review Checklist documented in ePDM GE2005-1225.

• Toxicity – Followed SI 900000 Section 4 procedure.

Each checklist item supported at review by one or more charts – showing extracts from charts


Performance CTQs Scorecard from PVP

Performance Worksheet

CSR1200DE PVPAnalyst: B Preston, P Huang

Date: 16-Dec-03

Lower Upper Standard Short or Attribute

Parameter Units Spec Limit Spec Limit Mean Deviation L DPU % GRR DPU ZST

PhotometricCRI/Ra n/a 85.0 90.3 1.2 l 6% 8.888E-06 5.8 2.3colour - spread (Weibull distribution) mpcd 5.0 l 1.00E-43 5% 1.000E-43 15.3 3.1Luminous Flux lm 99000 115167 1380 l 3% 9.056E-26 11.9 5

Electricalvolts V 90 110 95.2 1.3 l 50% 2.159E-05 5.6 2.8Ignition time (attribute) sec 2.0 l 1.00E-09 <5% 1.000E-09 7.5 6

Total Opportunities 5Assembly DPU 3.048E-05

Assembly dpmo 6

` Assembly ZST 5.87

Zst target(min)

User Inputs



12. DBR update ownership

Team members documented or will document design and validation files:

• Technical Spec update in ePDM GE2005-1285.…….………………Ping Huang

• DVP Test Plan update in ePDM GE2005-5442.……………………..Barry Preston

• DVP Test Data update in ePDM GE2005-5442…………….………..Barry Preston

• PVP Test Plan update in ePDM GE2005-5447………………………Barry Preston

• PVP Test Data update in ePDM GE2005-5447..……………………..Barry Preston

• Quality Plan documents update in ePDM GE2005-5455………..Paolo Reyes/Ping Huang

• Safety Checklist in ePDM GE2005-5231………………………….….Ping Huang

• Presentation files in ePLM…………………………..…………………Ping Huang



400W DE/S Results


400W DE/S Results

0.290

0.300

0.310

0.320

0.330

0.340

0.290 0.295 0.300 0.305 0.310 0.315 0.320

CCx

CCy

Competitor claim

Competitor Average0 hours

Competitor average

GE target

GE 0 hours

GE Sample average

6500 K

7000 K

7500 K

8000 K


400W DE/S ResultsGE Product compared to Other Test Results

0

20

40

60

80

100

0 100 200 300 400 500 600 700 800

Time (hours)

Lum

en m

aint

enan

ce

Competitor

GE


•CSR/CSD•CSR18000/SE/HR•CSR800/SE/HR UV control•CSR400/S/DE•CSR575/S/DE•CSR700/S/DE•CSR1200/S/DE high seal temperature

•Halogen•HX5000 axial•HX1500/750 twin filament

•Ceramic Metal Halide•CMH150PAR56 3000K and 4200K•CMH150/SA 4200K

•Cinema Fluorescent•T8 High Output Lamp and Ballast 3200K & 5600K•F36BX Cinema Plus 3200K & 5600K

LDI 2004 New Product Introductions

Market Trends

Moving Lights•Hot Restrike•Higher CCT ?•Reliability•Double ended vs. single ended•Higher seal temperatures

Architectural Lighting•Reliability•Longer Life•Optical control


OC 1200OVERVIEW OF GE OPTIMUM CURRENT (OC) TECHNOLOGY

The Optimum Current (OC) concept was first suggested by Thorn Lighting (now GE Lighting) as a method of improving the efficiency of entertainment lighting fixtures in 1990. At that time although the lamp/luminaire improvements were achievable, the facilitating electronics were considered to be the roadblock.

Since then electronic technology has improved, competition with discharge products has increased, and with the introduction of affordable power MOSFETs, and dual voltage chips, interest has reawakened.

Two companies, Selecon in 2000 (Theatre), and Amptown (Moving Light) in 2003, have announced fixtures which use the OC1200 (order code 91580), the first commercially available Optimum Current lamp from GE using this concept.

OC lamps can be designed to be future safe and be suitable for any later Infra-Red recovery options.

Other types are available or can be designed to meet a specific OEM requirement.

OC TECHNOLOGY REPRESENTS A SIGNIFICANT PERFORMANCE GAIN FOR HALOGEN


EFFECT OF WIRE DIAMETER ON EFFICACY

At Constant Filament Life (schematic)

Wire Diameter

Effi

cacy

OC 1200


OC 1200

INCREASE SYSTEM EFFICIENCY

EFFECT OF CURRENT ON PERFORMANCE

IN CREAS E LA M P EFFICA CY

IN C REAS E W IRE D IAM ETER

IN C REA S E S OU RC E B R IG HTN ESS

DEC REA S E W IRE LEN G TH

DEC REA S E RES ISTA N CE

IN C REA S E C U RREN T


OC 1200

Drivers* Life at required

efficacy* Wire size

* Manufacturability* Beam efficiency

* Hot shock resistance

* Power saving ability

OPTIMUM CURRENT LAMPSDrivers and Barriers

Increasing Current

Barriers* Seal temperature* Increased losses

* Cost of electronics* Lamp geometry

* Electronic materials* Component availability

Lamp performanceContribution margin

OP

TIM

UM

Speed to market


OC 1200

Performance DataRated Voltage 80VRated Wattage 1200WLuminous Flux 37,500LmRated Life 300hBase Type G22

Overall Length (MOL) 140mmLight Centre Length (LCL) 63.5mmBulb Diameter (Ø) 26mmFilament Height (H) 10.5mmFilament Width (W) 12.5mm

Dimensional Data


OC 1200 Coiled coil

Performance DataRated Voltage 80VRated Wattage 1200WLuminous Flux 37,500LmRated Life 300hBase Type G22

Overall Length (MOL) 130mmLight Centre Length (LCL) 63.5mmBulb Diameter (Ø) 26mmFilament Height (H) 11mmFilament Width (W) 11mm

Dimensional Data

CSR & NEW SS Lamps 15 th October 2004 Eddie Guest European General Manager.

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